Double-station polishing device for die-casting production line
By introducing a water circulation structure into the grinding device of the die-casting production line, the dust problem caused by untimely waste disposal during the grinding process was solved, and the effective recycling of waste and purification of the workshop environment were achieved.
Patent Information
- Application Number
- CN202423030006.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In the grinding and polishing process of existing die casting production lines, the waste chips are not handled in a timely manner, which can easily generate dust, affecting the cleanliness of the workshop and the health of workers. In addition, there is a lack of simple and low-cost waste chip recycling structures.
Design a dual-station grinding device for a die-casting production line, comprising a grinding chamber, a grinding belt assembly, a water inlet plate, a water tank, a water pump, a return channel, a waste chip trough, and a clean water trough. The device uses a water circulation structure to carry away and collect the grinding debris, and the accumulated debris is prevented from being stirred up by external environmental factors after being soaked in water.
It enables the effective recycling and treatment of waste materials during the grinding process, avoids dust generation, and improves the cleanliness of the workshop and the health environment for workers.
Smart Images
Figure CN223519348U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of die casting, and in particular to a dual-station grinding device for die casting production lines. Background Technology
[0002] A die-casting machine is a precision forming device used to manufacture metal parts. It shapes and sizes by injecting molten metal into a mold cavity. Die-casting technology is widely used in many industries, including automotive, aerospace, electronics, and home appliances, because this process can efficiently produce parts with complex structures, high surface quality, and high dimensional accuracy.
[0003] like Figure 1 and Figure 2 The diagram shown illustrates the structure of an aluminum die-casting machine, including a moving mold and a fixed mold. The die-casting process is as follows: The furnace melts aluminum ingots, such as... Figure 3 As shown, molten aluminum is poured into the ejector cavity, the moving mold and the fixed mold close, and at the same time the ejector rod pushes the molten aluminum in the ejector cavity between the fixed mold and the moving mold to form the required casting. After the casting is formed, it is removed, cooled and sent to the trimming station, where the trimming process is carried out manually or by machine (after the die casting is completed, the edge will have a ring of burrs or flash). After trimming, it enters the grinding equipment for grinding and polishing. Finally, according to the customer's requirements, it is polished by vibrating sand.
[0004] The above-mentioned equipment production line has the following defects: due to the complexity of the shape of the castings, the grinding and polishing process is mainly carried out manually. If the waste generated during the process is not dealt with in time, it is very easy to form dust under the influence of the external environment, which affects the cleanliness of the workshop and the health of the workers. The current grinding and polishing equipment does not have a simple and low-cost waste recycling structure.
[0005] Therefore, this case is brought. Utility Model Content
[0006] The purpose of this invention is to provide a dual-station grinding device for die-casting production lines to solve the problems existing in the background art.
[0007] To achieve the above objectives, the technical solution of this utility model is as follows:
[0008] A dual-station grinding device for a die-casting production line includes a grinding chamber, a grinding belt assembly, a grinding drive unit, a water inlet plate, a water tank, a water pump, a return channel, a waste chip trough, and a clean water trough.
[0009] The water guide plate is placed vertically, with its upper part being a vertical plate extending to the top of the grinding chamber and its lower part being a horizontal plate extending to the bottom of the grinding chamber. Its middle part is an arc surface, and a return hole is opened on the arc surface.
[0010] The polishing belt assembly is installed in a polishing cavity and is driven to operate by a polishing driving part, and the polishing belt assembly is located at the front side of the water guide plate;
[0011] The waste groove is located at the rear side of the water guide plate, two ends of the return channel are communicated with the return hole and the waste groove respectively, and the side part of the waste groove is provided with a filter plate;
[0012] The clean water groove is adjacent to the filter plate side of the waste groove;
[0013] The water tank is installed at the top of the water guide plate, the water outlet of the water tank is arranged at the front side of the water guide plate, the water pump is installed in the clean water groove, and the water outlet of the water pump extends to the water tank through a pipeline.
[0014] Further, the side part of the waste groove is provided with a detachable gate plate.
[0015] Further, the filter plate is detachably connected to the side part of the waste groove.
[0016] Further, a guard plate is arranged outside the polishing belt assembly.
[0017] The polishing and polishing equipment is provided with a water circulation structure, which is used for taking away and gathering the debris generated during polishing, and the accumulated debris can be prevented from being lifted by external environmental factors after being soaked in water. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional structure schematic diagram of the existing technology of the die casting machine;
[0019] Figure 2 It is a front view schematic diagram of Figure 1 ;
[0020] Figure 3 It is an enlarged schematic diagram of A part in Figure 1 ;
[0021] Figure 4 It is a plane layout schematic diagram of the die casting production line in the embodiment;
[0022] Figure 5 It is a layout schematic diagram of the furnace system in the embodiment;
[0023] Figure 6 It is a three-dimensional structure schematic diagram of the tiltable furnace in the embodiment;
[0024] Figure 7 It is a structure schematic diagram of the pushing cavity and the feeding filter part in the embodiment;
[0025] Figure 8 It is an assembly completion schematic diagram of Figure 7 ;
[0026] Figure 9 Schematic diagram of the cooling water flow path inside the pusher rod in the embodiment;
[0027] Figure 10 Schematic diagram of the feeding device in the embodiment;
[0028] Figure 11 Schematic diagram of the installation of the cooling and lubricating device on the die casting machine in the embodiment;
[0029] Figure 12 Schematic diagram of the structure of the cooling and lubricating device in the embodiment;
[0030] Figure 13 Schematic diagram of the structure of the cooling device in the embodiment; Figure 11 Schematic diagram of the structure of part B in the embodiment;
[0031] Figure 14 Schematic diagram of the structure of the cooling device in the embodiment;
[0032] Figure 15 Schematic diagram of the structure of the cooling water pool of the cooling device in the embodiment;
[0033] Figure 16 Schematic diagram of the structure of the polishing device in the embodiment; Figure 17 Schematic diagram of the structure of the polishing device in the embodiment; Figure 18 Schematic diagram of the structure of the polishing device in the embodiment; Figure 19 Schematic diagram of the structure of the polishing device in the embodiment;
[0034] Figure 20 Schematic diagram of the structure of the polishing device in the embodiment; Figure 21 Schematic diagram of the structure of the polishing device in the embodiment;
[0035] Figure 22 Schematic diagram of the structure of the vibrating grinding device in the embodiment;
[0036] Figure 23 Schematic diagram of the structure of the grinding groove in the embodiment;
[0037] Figure 24 Schematic diagram of the structure of the grinding groove in the embodiment;
[0038] Figure 25 Schematic diagram of the structure of the closed material falling plate at the bottom of the grinding groove in the embodiment;
[0039] Figure 26 Schematic diagram of the structure of the grinding groove in the embodiment; Figure 23 Schematic diagram of the structure of the grinding groove in the embodiment;
[0040] Figure 27 Schematic diagram of the driving structure of the mesh climbing plate in the embodiment;
[0041] Figure 28 Schematic diagram of the driving structure of the mesh climbing plate in the embodiment;
[0042] REFERENCE
[0043] 1. A furnace system; 101, a furnace; 102, a holding furnace; 103, a rotary table; 1031, a liftable base; 1032, a rotary disc; 1033, a scoop-shaped filter screen; 1034, an electromagnet; 1035, a vibrator; 104, a spray cooling unit; 105, a waste liquid tank;
[0044] 2. A die casting machine; 201, a movable mold; 202, a fixed mold; 203, a feeding device; 2031, a pushing cavity; 2032, a pushing rod; 2033, a feeding mechanical arm; 2034, an outer cylinder; 2035, an inner cylinder; 2036, a filter screen replacement mechanical arm; 2037, a feeding filter screen; 2038, a lifting ring; 2039, a cooling water flow channel; 204, a frame; 205, a cooling and lubricating device; 2051, a cooling and lubricating rotating unit; 2052, a cooling and lubricating lifting unit; 2053, a cooling and lubricating seat; 2054, a cooling water spray head; 2055, a lubricant spray head; 2056, a blowing port; 2057, a liquid receiving disc; 2058, a waste liquid discharge pipeline;
[0045] 3. A cooling device; 301, a transfer mechanical arm; 302, a cooling upper feeding conveyor belt; 303, a cooling water pool; 304, a cooling lower feeding conveyor belt; 305, a cooling air drying unit; 306, a cooling gantry mechanical arm; 307, a temperature sensor; 308, a drug concentration sensor; 309, a heating device; 310, a filter; 311, a water replenishing pipe; 312, a drug adding pipe;
[0046] 4. A polishing device; 401, a polishing cavity; 402, a polishing belt assembly; 403, a polishing driving part; 404, a water guide plate; 405, a water tank; 406, a water pump; 407, a backflow channel; 408, a waste chip groove; 409, a guard plate; 410, a clean water groove; 411, a backflow hole; 412, a gate plate; 413, a filter plate; 414, a water outlet of the water tank;
[0047] 5. A vibrating grinding device; 501, a cleaning upper feeding conveyor belt; 502, a cleaning lower feeding conveyor belt; 503, a cleaning pool; 504, a cleaning gantry mechanical arm; 505, a cleaning air drying unit; 506, a vibrating base; 507, a grinding groove; 508, a mesh flat plate; 509, a mesh climbing plate; 510, a guide hole; 511, a guide rail groove; 512, a discharging port; 513, a closed discharging plate; 5131, a filter screen section; 5132, a closed section; 5133, an open section;
[0048] 6. An edge removing device. DETAILED DESCRIPTION
[0049] The present invention will be further described in detail below with reference to the embodiments. It should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" etc. indicated by the accompanying drawings are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.
[0050] This embodiment proposes a die-casting production line, such as Figure 4 As shown, the process flow includes, in sequence, a furnace system 1, a die-casting machine 2, a cooling device 3, an edge-removing device 6, a grinding device 4, and a vibratory grinding device 5. After the aluminum ingot is melted into molten aluminum by the furnace system 1, it is poured into the die-casting machine 2 for die casting. The cast parts are first cooled, then hammered to remove the edges, and then polished. Finally, according to customer requirements, they undergo a brightening treatment in the vibratory grinding device 5.
[0051] like Figure 5 and Figure 6 As shown, the furnace system 1 includes a tiltable furnace 101, a holding furnace 102, a turntable 103, a spray cooling unit 104, and a waste liquid tank 105. The turntable 103 includes a liftable base 1031 and a turntable 1032 located above the base. The holding furnace 102 and the waste liquid tank 105 are located on opposite sides of the turntable 103. A pocket-shaped filter screen 1033 is installed on the turntable 1032 and can be positioned above the holding furnace 102 or the waste liquid tank 105. The furnace 101 is located on one side of the holding furnace 102. After the furnace 101 is tilted, the molten aluminum liquid is poured into the holding furnace 102 through the pocket-shaped filter screen 1033. The spray cooling unit 104 is located above the waste liquid tank 105 and is used to cool the pocket-shaped filter screen 1033.
[0052] The use of the furnace system 1 includes the following process: the worker puts aluminum ingots into the furnace 101, the furnace 101 melts the aluminum ingots and then pours them out. At this time, the louvered filter screen 1033 is driven down by the turntable 1032 to the top of the holding furnace 102. The poured aluminum liquid is filtered through the louvered filter screen 1033 and enters the holding furnace 102. Most of the slag in the aluminum liquid remains in the louvered filter screen 1033. The turntable 1032 rotates the louvered filter screen 1033 to the top of the waste liquid tank 105. The spray cooling unit 104 sprays water to cool the slag. The waste liquid flows into the waste liquid tank 105. The cooled slag can be taken away for recycling.
[0053] Preferably, the base 1031 is equipped with an electromagnet 1034 for attracting the turntable 1032, and the turntable 1032 is equipped with a vibrator 1035 for vibrating the pocket-shaped filter screen 1033. After the electromagnet 1034 attracts the turntable 1032, the turntable 1032 can be kept stable during the pouring of molten aluminum, preventing the turntable 1032 from tilting. The vibrator 1035 can vibrate the pocket-shaped filter screen 1033, promoting the separation of molten aluminum and slag in the pocket-shaped filter screen 1033. Due to the vibrator 1035, the electromagnet 1034 can better maintain the stability of the turntable 1032.
[0054] The adjustable base 1031 allows the turntable 103 to be adapted to different models of furnace 101.
[0055] like Figures 7 to 10 As shown, the die-casting machine 2 includes a feeding device 203, which includes a pushing chamber 2031, a pushing rod 2032, a feeding robotic arm 2033, and a filter replacement robotic arm 2036. One end of the pushing chamber 2031 is open, serving as the outlet for molten aluminum. The other end of the pushing chamber 2031 is also open, through which the end of the pushing rod 2032 enters the pushing chamber 2031. The top surface of the pushing chamber 2031 is open, serving as the inlet for molten aluminum. A feeding filter is provided outside the top surface opening of the pushing chamber 2031. After being filtered by the feeding filter, the molten aluminum enters the pushing chamber 2031. The feeding robotic arm 2033 is equipped with a ladle (existing technology, not shown in the figure). The feeding robotic arm 2033 controls the ladle to pour the molten aluminum from the furnace system 1 into the pushing chamber 2031.
[0056] The feeding filter section includes an outer cylinder 2034 and an inner cylinder 2035. The upper and lower ends of the outer cylinder 2034 are open and hollow. The opening diameter at both ends of the outer cylinder 2034 is larger than the opening diameter at the top surface of the pushing chamber 2031. The lower part of the outer cylinder 2034 is fixed outside the opening at the top surface of the pushing chamber 2031. The inner cylinder 2035 fits perfectly into the hollow portion of the outer cylinder 2034. The inner cylinder 2035 is open at both the top and bottom and is hollow, with the upper opening diameter larger than the lower opening diameter. The lower opening diameter is equal to the top opening diameter of the pusher cavity 2031. A feed filter 2037, located in the hollow portion of the inner cylinder 2035, is fixed to the lower opening of the inner cylinder 2035. The feed filter 2037 has a frustum-shaped structure, wider at the bottom and narrower at the top. A lifting ring 2038 protrudes from the outer cylinder 2034 on the feed filter 2037. The filter replacement robotic arm 2036 removes and installs the feed filter 2037 by gripping the lifting ring 2038. Furthermore, to prevent aluminum molten metal splashing, the outer cylinder 2034 and inner cylinder 2035 have a certain height, at least higher than the pusher cavity 2031.
[0057] The use of the feeding device 203 includes: the inner cylinder 2035 is installed in the outer cylinder 2034, the feeding mechanical arm 2033 scoops the molten aluminum in the holding furnace 102 by a ladle and pours it into the inner cylinder 2035, the molten aluminum poured into the inner cylinder 2035 is filtered by the feeding filter screen 2037 and then enters the pushing cavity 2031, the dregs in the molten aluminum are left in the inner cylinder 2035, and the pushing rod 2032 pushes the molten aluminum in the pushing cavity 2031 into the space between the movable die 201 and the fixed die 202. When the dregs in the inner cylinder 2035 are more, the filter screen replacement mechanical arm 2036 lifts the inner cylinder 2035 by the grabbing lifting ring 2038, removes the inner cylinder 2035, cleans the feeding filter screen 2037, and then installs the inner cylinder 2035 in the outer cylinder 2034.
[0058] When the inner cylinder 2035 is installed, if the outer wall of the inner cylinder 2035 and the inner wall of the outer cylinder 2034 are straight arms, when the inner cylinder 2035 is tilted during falling, the inner cylinder 2035 will be stuck, resulting in misinstallation. To solve this defect, the inner diameter of the hollow part of the outer cylinder 2034 gradually decreases from the top to the bottom, forming an inverted circular table cavity, and the outer diameter of the inner cylinder 2035 gradually decreases from the top to the bottom, forming an inverted circular table. With such a design, the inner cylinder 2035 can be guided along the inner wall of the outer cylinder 2034 during falling to prevent the occurrence of the sticking phenomenon.
[0059] As a preferred, the part of the pushing rod 2032 entering the pushing cavity 2031 is provided with an internal cooling water flow channel 2039, and the cooling water flow channel 2039 forms a cooling water inlet and a cooling water outlet at the side wall of the pushing rod 2032. A cooling circulation pipeline is arranged in the pushing rod 2032 to appropriately reduce the temperature of the boiling metal liquid and prevent the occurrence of the case that the die casting is hollow due to the boiling of the metal liquid. Of course, the temperature of the cooling water should be appropriate and should not excessively reduce the temperature of the molten aluminum to ensure the quality of the die casting.
[0060] As Figures 10 to 12As shown, the die casting machine 2 comprises a frame 204, a movable die 201 and a fixed die 202, the frame 204 is provided with a cooling and lubricating device 205, the cooling and lubricating device 205 comprises a cooling and lubricating rotating unit 2051, a cooling and lubricating lifting unit 2052 and a cooling and lubricating seat 2053, the cooling and lubricating rotating unit 2051 is fixed on the frame 204, the rotating end of the cooling and lubricating rotating unit 2051 is fixed with the cooling and lubricating lifting unit 2052, the lifting end of the cooling and lubricating lifting unit 2052 is fixed with the cooling and lubricating seat 2053, after the movable die 201 and the fixed die 202 are separated, the cooling and lubricating seat 2053 can be lowered into the space between the movable die 201 and the fixed die 202. One side of the cooling and lubricating seat 2053 is provided with a cooling water spray head 2054 and a blowing port 2056, and the opposite side is provided with a lubricant spray head 2055 and a blowing port 2056, the inside of the cooling and lubricating seat 2053 is provided with a cooling water pipeline, a lubricating liquid pipeline and an air duct, the cooling water pipeline is used to supply external cooling water to the cooling water spray head 2054, the lubricating liquid pipeline is used to supply external lubricating liquid to the lubricant spray head 2055, and the air duct is used to supply air generated by an external fan to the blowing port 2056.
[0061] The bottom surface of the cooling and lubricating seat 2053 is provided with two liquid receiving discs 2057 located below the cooling water spray head 2054 and the lubricant spray head 2055 respectively, the outer side of the liquid receiving disc 2057 is just in contact with the side wall of the movable die 201 or the side wall of the fixed die 202 after separation, the cooling and lubricating seat 2053 is provided with a cooling water recovery flow channel and a lubricating liquid recovery flow channel, the bottom surface of the liquid receiving disc 2057 is an inclined surface inclined to the side of the cooling and lubricating seat 2053, for guiding the cooling water in the disc into the cooling water recovery flow channel, and guiding the lubricating liquid in the disc into the lubricating liquid recovery flow channel.
[0062] The use process of the cooling and lubricating device 205 is as follows:
[0063] After the die casting is completed, the movable die 201 and the fixed die 202 are opened, and the casting is taken down, the cooling and lubricating lifting unit 2052 drives the cooling and lubricating seat 2053 to descend between the movable die 201 and the fixed die 202, at this time, the cooling water spray head 2054 is aligned with the movable die 201, and the lubricant spray head 2055 is aligned with the fixed die 202, the cooling water spray head 2054 sprays cooling water to cool the movable die 201, the sprayed cooling water is recovered and guided through the liquid receiving disc 2057, and then enters the cooling water recovery flow channel;
[0064] After the movable mold 201 is cooled, the cooling and lubricating rotating unit 2051 rotates the cooling and lubricating seat 2053, so that the cooling water spray head 2054 is aimed at the fixed mold 202, and the lubricant spray head 2055 is aimed at the movable mold 201. At this time, the air blowing port 2056 on the side of the movable mold 201 blows air to dry the movable mold 201. After drying, the movable mold 201 is lubricated with lubricating liquid, and the liquid collecting tray 2057 below recovers the lubricating liquid to the lubricating liquid recovery channel. At this time, the cooling water spray head 2054 on the side of the fixed mold 202 sprays cooling water to cool the fixed mold 202. The sprayed cooling water is recovered and guided by the liquid collecting tray 2057, and then enters the cooling water recovery channel.
[0065] After the movable mold 201 is cooled, the cooling and lubricating rotating unit 2051 rotates the cooling and lubricating seat 2053, so that the cooling water spray head 2054 is aimed at the movable mold 201, and the lubricant spray head 2055 is aimed at the movable mold 201. At this time, the air blowing port 2056 on the side of the movable mold 201 blows air to dry the movable mold 201. After drying, the movable mold 201 is lubricated with lubricating liquid, and the liquid collecting tray 2057 below recovers the lubricating liquid to the lubricating liquid recovery channel. At this time, the cooling water spray head 2054 on the side of the fixed mold 202 sprays cooling water to cool the fixed mold 202. The sprayed cooling water is recovered and guided by the liquid collecting tray 2057, and then enters the cooling water recovery channel.
[0066] After the movable mold 201 is cooled, the cooling and lubricating rotating unit 2051 rotates the cooling and lubricating seat 2053, so that the cooling water spray head 2054 is aimed at the movable mold 201, and the lubricant spray head 2055 is aimed at the movable mold 201. At this time, the air blowing port 2056 on the side of the movable mold 201 blows air to dry the movable mold 201. After drying, the movable mold 201 is lubricated with lubricating liquid, and the liquid collecting tray 2057 below recovers the lubricating liquid to the lubricating liquid recovery channel. At this time, the cooling water spray head 2054 on the side of the fixed mold 202 sprays cooling water to cool the fixed mold 202. The sprayed cooling water is recovered and guided by the liquid collecting tray 2057, and then enters the cooling water recovery channel.
[0067] Although the liquid collecting tray 2057 is provided at the bottom of the cooling and lubricating seat 2053, it is inevitable that lubricating liquid and cooling water will still accumulate on the bottom surface of the die casting machine 2 between the movable mold 201 and the fixed mold 202. As a preferred embodiment, as shown in Figure 13 , a waste liquid tank and a waste liquid discharge pipeline 2058 are provided on the bottom surface of the die casting machine 2 between the movable mold 201 and the fixed mold 202, for discharging unrecycled lubricating liquid and cooling water.
[0068] As shown in Figure 14 and Figure 15As shown, the cooling device 3 comprises a transfer robot 301, a cooling feeding conveyor 302, N cooling water pools 303, a cooling discharging conveyor 304, a cooling air-drying unit 305 and a cooling gantry robot 306. The transfer robot 301 is used to take the castings from the die casting machine 2 and transfer them to the cooling feeding conveyor 302. The cooling feeding conveyor 302 is used to move the castings to the side of the cooling water pools 303. The N cooling water pools 303 are arranged in a straight line, and each cooling water pool 303 is provided with a temperature sensor 307, a drug concentration sensor 308 and a heating device 309. The cooling water pool 303 is connected with a circulating pipeline, and the circulating pipeline is provided with a filter 310, a water supplement pipe 311 and a drug supplement pipe 312. The temperature sensor 307 is used to monitor the water temperature of the cooling water pool 303 in real time, and the drug concentration sensor 308 is used to monitor the drug concentration of the cooling water pool 303 in real time. The water in the cooling water pool 303 is filtered by the filter 310, supplemented by the water supplement pipe 311, supplemented by the drug supplement pipe 312, and heated by the heating device 309 to keep the water temperature of the cooling water pool constant at a set value. The cooling discharging conveyor 304 is used to move the castings to the side of the edge removing device, and the cooling discharging conveyor 304 is a mesh belt provided with a water collecting tray and a drain pipe below. The castings coming out of the cooling water pool 303 have a lot of water remaining on them, and the remaining water flows into the water collecting tray through the mesh of the conveyor belt and is discharged through the drain pipe. The cooling air-drying unit 305 is located above the cooling discharging conveyor 304 and is used to air-dry the castings on the cooling discharging conveyor 304. The cooling gantry robot 306 can vertically lift and move along the arrangement direction of the cooling water pools 303, and is used to transfer the castings on the cooling feeding conveyor 302 to the cooling water pools 303, move the castings from the previous cooling water pool 303 to the next cooling water pool 303, and finally transfer the castings from the cooling water pool 303 to the cooling discharging conveyor 304.
[0069] For the cooling of the die castings, a plurality of cooling water pools 303 are provided, and the temperature of each cooling water pool 303 is set differently. The temperature setting needs to meet the temperature change curve of the casting material, which can ensure that the die castings maintain the ideal microstructure and physical properties during the cooling process, effectively avoiding the occurrence of problems such as deformation and cracking. The temperature setting process of each cooling water pool 303 is as follows:
[0070] The water temperature Ti of the i-th cooling water pool 303 is calculated by the following formula:
[0071] Ti = a * T env + (T0-T -k(i*Δt) )e env + b;
[0072] Wherein, a is a proportional adjustment coefficient, which is a constant; b is an offset adjustment coefficient, which is a constant. By introducing the adjustment coefficients, the actual temperature change curve of the casting can be more accurately fitted;
[0073] T0 is the initial temperature of the casting before cooling; T env is the ambient temperature; e is the base of the natural logarithm, which is approximately equal to 2.71828; k is the thermal conductivity of the casting;
[0074] t is time, Δt = t total / N, t total represents the total cooling time, t total =-1 / k*ln((T f -T env ) / (T0-T env )); T f is the final temperature of the casting after cooling.
[0075] After the casting is cooled and output in the cooling device 3, manual edge removal is performed in the knocking edge removal device, and then polishing is performed in the polishing device 4. The knocking edge removal device in the embodiment is realized by using an existing device, but for the polishing device 4, in order to realize the processing of the debris generated by polishing, the applicant has developed a new structure, as shown in Figures 16 to 21 .
[0076] The polishing device 4 includes a polishing cavity 401, a polishing belt assembly 402, a polishing drive part 403, a water guide plate 404, a water tank 405, a water pump 406, a backflow channel 407, a debris tank 408, a guard plate 409, and a clean water tank 410. The water guide plate 404 is placed vertically, the upper part thereof is a vertical plate extending to the top of the polishing cavity 401, the lower part thereof is a horizontal plate extending to the bottom of the polishing cavity 401, the middle part thereof is an arc surface, and the arc surface is provided with a backflow hole 411. The polishing belt assembly 402 is installed in the polishing cavity 401 and is driven to operate by the polishing drive part 403, and the polishing belt assembly 402 is located on the front side of the water guide plate 404. The debris tank 408 is located on the rear side of the water guide plate 404, the two ends of the backflow channel 407 are respectively communicated with the backflow hole 411 and the debris tank 408, the side part of the debris tank 408 is provided with a detachable gate plate 412 and a filter plate 413, and the clean water tank 410 is adjacent to the filter plate 413 side of the debris tank 408. The water tank 405 is installed on the top of the water guide plate 404, the water outlet of the water tank 405 is arranged on the front side of the water guide plate 404, the water pump 406 is installed in the clean water tank 410, and the water outlet of the water pump 406 extends to the water tank 405 through a pipeline.
[0077] The use process of the polishing device 4 is as follows:
[0078] The worker polishes the finished casting on the polishing belt assembly 402, and the debris generated during polishing accumulates at the bottom of the polishing cavity 401, that is, the horizontal plate under the deflector 404. The water in the water tank 405 falls along the deflector 404 through the water outlet 414 of the water tank, and the accumulated debris is flushed into the backflow hole 411. The water carrying the debris flows through the backflow hole 411, the backflow channel 407, and enters the waste tank 408. The water in the waste tank 408 is filtered through the filter plate 413 and then enters the clean water tank 410. The water in the clean water tank 410 is lifted by the water pump 406 and then returns to the water tank 405. The water level in the water tank 405 needs to be replenished according to the actual water consumption, and a water replenishment pipe 311 and a water level sensor can be provided for automatic replenishment. When the waste tank 408 accumulates a large amount of waste, the gate plate 412 is pulled up to clean out the waste. When the filter plate 413 does not filter well, it can be removed for cleaning and replacement.
[0079] As a preferred, the guard plate 409 is installed on the outside of the polishing belt assembly 402 to block sparks flying outward during polishing.
[0080] As shown in Figures 22 to 28 The vibration grinding device 5 includes a cleaning feeding conveyor belt 501, a cleaning pool 503, a cleaning gantry mechanical arm 504, a cleaning discharging conveyor belt 502, a cleaning air drying unit 505, a vibration base 506, and an annular grinding groove 507 installed above the vibration base 506. The tangential direction of the annular grinding groove 507 is provided with a discharge port, and the top surface of the grinding groove 507 is provided with an arc-shaped mesh flat plate 508. One end of the mesh flat plate 508 connects the tangential discharge port, and the other end is provided with a separable and inclined mesh climbing plate 509. During discharging, one end of the mesh climbing plate 509 connects the other end of the mesh flat plate 508, and the other end of the mesh climbing plate 509 connects the bottom surface of the grinding groove 507. During grinding, the mesh climbing plate 509 moves out of the grinding groove 507. The mesh diameter of the mesh flat plate 508 and the mesh climbing plate 509 is larger than the particle size of the grinding medium but smaller than the size of the casting. One end of the cleaning feeding conveyor belt 501 connects the tangential discharge port of the grinding groove 507, and the other end connects one end of the cleaning pool 503. The cleaning discharging conveyor belt 502 is provided at the other end of the cleaning pool 503. The cleaning discharging conveyor belt 502 is a mesh belt and is provided with a water receiving tray and a drain pipe below. The cleaning air drying unit 505 is provided above the cleaning discharging conveyor belt 502. The cleaning gantry mechanical arm 504 can be vertically lifted and horizontally moved to convey the casting on the cleaning feeding conveyor belt 501 into the cleaning pool and move the casting in the cleaning pool to the cleaning discharging conveyor belt 502.
[0081] The use process of the vibration grinding device 5 is as follows:
[0082] The finished castings are polished, and if they need to be polished, the workers throw the castings into the grinding tank 507 filled with grinding medium (such as steel balls), at this time the mesh climbing plate 509 is connected to the other end of the mesh flat plate 508;
[0083] The grinding tank 507 is started, and the surface of the casting becomes bright through vibration and the addition of polishing agents;
[0084] After the mesh climbing plate 509 is installed, the grinding tank 507 is started again, and the grinding medium passes through the mesh climbing plate 509 during vibration and falls from the mesh of the mesh climbing plate 509, the casting climbs the mesh climbing plate 509 during vibration and enters the cleaning upper conveying belt 501 along the mesh flat plate 508, then is cleaned in the water tank under the action of the cleaning gantry robot 504 and enters the cleaning lower conveying belt 502, the water remaining on the casting falls through the mesh of the conveying belt and is collected in the water collecting tray and discharged through the drain pipe, and the cleaned casting is dried by the cleaning drying unit 505.
[0085] The connection between the mesh climbing plate 509 and the mesh flat plate 508 can be manually installed or automatically lifted, and in this embodiment, the automatic lifting mode is adopted. The vibration grinding device 5 of this embodiment comprises a climbing plate moving part, the bottom surface of the grinding tank 507 is provided with a guide hole 510, the inner wall of the grinding tank 507 is provided with a guide rail groove 511 between the guide hole 510 and the other end of the mesh flat plate 508, the mesh climbing plate 509 is slidingly connected to the guide rail groove 511 and can slide along the guide rail groove 511, and is driven by the climbing plate moving part. The transmission structure of the mesh climbing plate 509 can be realized by the gear and rack mode. During grinding, the mesh climbing plate 509 is lowered below the bottom surface of the grinding tank 507; during discharging, the mesh climbing plate 509 is raised to connect with the other end of the mesh flat plate 508 by overcoming the resistance of the grinding medium.
[0086] As shown in Figure 25 The bottom surface of the grinding tank 507 is provided with a discharge port 512, and the bottom surface of the grinding tank 507 is slidingly connected with a closed discharge plate 513 and a discharge plate moving part, and the discharge plate moving part is used to drive the closed discharge plate 513 to translate. The plate surface of the closed discharge plate 513 is sequentially a filter screen section 5131, a closed section 5132 and an open section 5133 along the sliding direction, the filter screen section 5131 corresponds to the discharge port 512 and is used to filter out the debris in the grinding tank 507, the closed section 5132 corresponds to the discharge port 512 and is used to block the bottom surface discharge port 512 of the grinding tank 507, and the open section 5133 corresponds to the discharge port 512 and is used to tilt the grinding medium in the grinding tank 507. By providing a closed discharge plate 513, three working states of closing during grinding, filtering out debris during cleaning and tilting out grinding medium during non-operation can be realized.
[0087] The above examples are only used to explain the concept of the present application, and are not intended to limit the scope of protection of the present application. Any non-essential changes made to the present application using this concept shall fall within the scope of protection of the present application.
Claims
1. A double station grinding device for a die casting line, characterized in that, The polishing cavity, the polishing belt assembly, the polishing driving part, the water guide plate, the water tank, the water pump, the backflow channel, the waste chip tank and the clean water tank are arranged in sequence. The water guide plate is vertically arranged, the upper part of the water guide plate is a vertical plate extending to the top of the polishing cavity, the lower part of the water guide plate is a horizontal plate extending to the bottom of the polishing cavity, the middle part of the water guide plate is an arc surface, and the arc surface is provided with a backflow hole. The polishing belt assembly is installed in the polishing cavity and is driven to run by the polishing driving part, and the polishing belt assembly is located at the front side of the water guide plate. The waste chip tank is located at the rear side of the water guide plate, the two ends of the backflow channel are communicated with the backflow hole and the waste chip tank respectively, and the side part of the waste chip tank is provided with a filter plate. The clean water tank is adjacent to the filter plate side of the waste chip tank. The water tank is installed on the top of the water guide plate, the water outlet of the water tank is arranged on the front side of the water guide plate, the water pump is installed in the clean water tank, and the water outlet of the water pump extends into the water tank through a pipeline.
2. A double station finishing device for a die casting line as claimed in claim 1, characterized in that The side part of the waste chip tank is provided with a detachable gate plate.
3. A double station finishing device for a die casting line as defined in claim 1, characterized in that The filter plate is detachably connected to the side part of the waste chip tank.
4. A double station finishing device for a die casting line as defined in claim 1, characterized in that The guard plate is installed on the outer side of the polishing belt assembly.