Inner wall polishing mechanism for glass bowl production
By designing an automated polishing mechanism and dust collection system, the problems of low polishing efficiency and dust pollution on the inner wall of the glass bowl were solved, achieving a highly efficient and safe polishing process, and improving production efficiency and equipment lifespan.
Patent Information
- Application Number
- CN202423045704.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Traditional glass bowl polishing is inefficient and produces serious dust pollution, which affects health and equipment lifespan, and increases production costs.
Design a polishing mechanism that includes a base plate, a processing table, a dust collection hopper, a pneumatic suction cup, and a dust collection mechanism. The mechanism achieves efficient polishing through an enclosed space and an automated polishing head, and collects dust using the dust collection hopper and dust collection system.
It improves polishing efficiency and quality, protects the health of operators, extends equipment life, reduces maintenance costs, and ensures production stability and economic benefits.
Smart Images
Figure CN223519389U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to glass bowl production technical field especially relates to a glass bowl production is with inner wall polishing mechanism. BACKGROUND
[0002] Glass bowl as common tableware and handicraft, its surface quality especially the smoothness of inner wall has the vital influence to the product's aesthetic, practicality and safety. In the production process of glass bowl, inner wall polishing is a key process,
[0003] At present, the traditional glass bowl inner wall polishing is mostly relied on manual tool operation, and the efficiency is low and it is difficult to guarantee the polishing quality. With the development of automation, although the mechanical polishing mechanism appears, but when polishing the glass bowl, a large amount of dust is generated due to the characteristics of glass. If the dust is not effectively collected, the dust will pollute the workshop air, endanger the health of the operators, cause respiratory diseases and other diseases. The dust will also adhere to the polished bowl wall, reduce the smoothness and the quality of the finished product, increase the rate of defective products, pollute and damage other equipment in the workshop, affect the normal operation and service life of the equipment, increase the maintenance cost, downtime, reduce the production efficiency and benefit. In addition, the scattered dust needs additional manpower and material resources to clean up, which further increases the production cost. SUMMARY
[0004] The utility model provides a glass bowl production is with inner wall polishing mechanism, aims at solving the problem of low polishing efficiency and dust pollution in the current glass bowl inner wall polishing process.
[0005] The utility model is such a realization, a glass bowl production is with inner wall polishing mechanism, include: base plate, the top of base plate is fixedly installed with processing table, the top of processing table is fixedly installed with mounting bracket and processing box, be provided with the assembly frame that can lift and rotate adjustment in processing box;The dust collecting hopper is fixedly installed on the mounting bracket, the dust collecting hopper is fixedly installed with support in, the support is fixedly installed with first motor on, the output shaft of first motor is fixedly installed with polishing head through the shaft coupling, for polishing glass bowl inner wall;Two pneumatic sucking disc, two pneumatic sucking disc symmetry fixedly installed on the assembly frame, for adsorbing fixed glass bowl to be polished;Dust extraction mechanism, dust extraction mechanism is arranged on the base plate, for absorbing and collecting the dust that falls into the dust collecting hopper;Adjusting mechanism, adjusting mechanism is arranged in the processing box, for the regulation and control assembly frame lift and rotate.
[0006] Preferably, the dust extraction mechanism includes: a dust collecting box fixedly installed on the base plate, a dust inlet end of the dust collecting box is communicated with the dust collecting hopper through a dust extraction pipe;A pair of dust filter bags arranged in the dust collecting box are used to filter the dust;A fan fixed on the dust collecting box, an air inlet end of the fan is communicated with the dust collecting box through a connecting pipe.
[0007] Preferably, the adjusting mechanism comprises: a motorized hydraulic rod fixedly installed in the processing box for regulating lifting; a mounting shell fixedly installed on the output rod of the motorized hydraulic rod; a second motor fixedly installed in the mounting shell, the output shaft of the second motor being fixedly connected with the assembly frame through a shaft coupling for regulating rotation to switch the position of the pneumatic chuck.
[0008] Preferably, a through opening is formed in the processing box to allow the assembly frame and the pneumatic chuck thereon to enter and exit.
[0009] Preferably, the processing box is provided with an openable and closable access door, and the access door and the dust collecting hopper are both provided with a visual observation window.
[0010] Preferably, the dust collecting box is provided with an openable and closable sealing door, and the sealing door is fixedly connected with the dust collecting box through a hinge.
[0011] Preferably, a lighting lamp is fixedly installed in the processing box for illumination, and a plurality of anti-skid foot pads are symmetrically fixedly installed at the bottom of the base plate.
[0012] Compared with the related art, the inner wall polishing mechanism for glass bowl production has the following beneficial effects:
[0013] The stable structure formed by the base plate and the processing table provides a solid foundation for the entire polishing operation, ensures stable operation of each component, and creates conditions for subsequent efficient polishing. The closed or semi-closed space provided by the processing box reduces dust overflow, the assembly frame can flexibly adjust the position and posture of the glass bowl, and the polishing head is used to realize comprehensive and continuous polishing operation, greatly improving the polishing efficiency and quality, effectively solving the problems of low efficiency and uneven quality of traditional manual operation; the combination of the dust collecting hopper and the dust collecting mechanism plays a key role. The dust collecting hopper collects initial dust, the dust collecting pipe reliably transmits, the dust filtering bag effectively filters and temporarily stores dust, prevents dust dispersion, protects personnel health, avoids pollution of polished bowl walls and other equipment, prolongs equipment life, reduces maintenance cost and downtime, ensures production continuity and stability, and improves economic efficiency. The fan as a power source generates suction force to timely remove dust, maintains good air quality, and is conducive to improving polishing quality and reducing the rate of defective products. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a front view structural schematic diagram of the inner wall polishing mechanism for glass bowl production of the utility model;
[0015] Figure 2 It is a front view structural schematic diagram of the utility model;
[0016] Figure 3 It isFigure 2 Enlarged structural schematic view of part A shown in the middle;
[0017] Figure 4 The utility model discloses a structure schematic view of processing box.
[0018] Reference signs: 1, base plate, 2, processing table, 3, mounting frame, 4, processing box, 5, dust collecting hopper, 6, support, 7, first motor, 8, polishing head, 9, assembly frame, 10, pneumatic sucking disc, 11, glass bowl, 12, dust collecting box, 13, dust collecting pipe, 14, dust filtering bag, 15, fan, 16, electric hydraulic rod, 17, mounting shell, 18, second motor, 19, through opening. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the description and the drawings are to be regarded as illustrative in nature and are not intended to limit the application; the terminology used in the description and the claims of the application and the above description of the drawings includes the terms specifically mentioned above as well as their derivatives.
[0020] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase that the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of other embodiments. It is explicitly contemplated that embodiments described herein can be combined with other embodiments.
[0021] The utility model discloses a kind of inner wall polishing mechanisms for glass bowl production, such as Figures 1-4As shown, the inner wall polishing mechanism for glass bowl production comprises: a base plate 1, a processing table 2 fixedly installed on the top of the base plate 1, an installation rack 3 and a processing box 4 fixedly installed on the top of the processing table 2, an assembly rack 9 provided in the processing box 4 and capable of lifting and rotating adjustment; a dust collecting hopper 5 fixedly installed on the installation rack 3, a support 6 fixedly installed in the dust collecting hopper 5, a first motor 7 fixedly installed on the support 6, a polishing head 8 fixedly installed on the output shaft of the first motor 7 through a shaft coupling, for polishing the inner wall of the glass bowl; two pneumatic suction cups 10 symmetrically fixedly installed on the assembly rack 9, for adsorbing and fixing the glass bowl 11 to be polished; a dust suction mechanism provided on the base plate 1, for absorbing and collecting the dust falling into the dust collecting hopper 5; and an adjusting mechanism provided in the processing box 4, for adjusting and controlling the lifting and rotation of the assembly rack 9.
[0022] In the embodiment, the base plate 1 is stably installed on the ground as the support basis of the entire polishing mechanism; the processing table 2 is fixedly installed on the top of the base plate 1 to provide an installation platform for other components; the installation rack 3 and the processing box 4 are both fixedly installed on the top of the processing table 2. The processing box 4 provides a closed or semi-closed space for polishing work, which helps to reduce dust overflow; the assembly rack 9 provided in the processing box 4 is capable of lifting and rotating adjustment, for carrying and adjusting the position and posture of the pneumatic suction cup 10 and the glass bowl 11 to be polished; the dust collecting hopper 5 is fixedly installed on the installation rack 3, and the support 6, the first motor 7 and the polishing head 8 are provided inside the dust collecting hopper 5 to constitute the main part of the polishing work; the support 6 is fixedly installed in the dust collecting hopper 5, for supporting the first motor 7; the output shaft of the first motor 7 is fixedly installed with the polishing head 8 through a shaft coupling, for polishing the inner wall of the glass bowl; the two pneumatic suction cups 10 are symmetrically fixedly installed on the assembly rack 9, for adsorbing and fixing the glass bowl 11 to be polished, to ensure the stability of the glass bowl during polishing; the dust suction mechanism is provided on the base plate 1 and communicates with the dust collecting hopper 5 through a dust suction pipe 13, for absorbing and collecting the dust falling into the dust collecting hopper 5, to reduce dust pollution; the adjusting mechanism is provided in the processing box 4, to cooperate with the polishing head 8 to polish the inner wall of the glass bowl, and also to facilitate the rotation switching of polishing, to improve the continuity of polishing; through the automatic polishing mechanism, rapid and stable polishing of the inner wall of the glass bowl is realized, which greatly improves the polishing efficiency compared with the traditional manual handheld tool operation; the cooperation of the dust collecting hopper 5 and the dust suction mechanism effectively collects the dust generated during polishing, avoiding the pollution and damage of the dust to the workshop air, the health of the operators, the polished bowl wall and other equipment in the workshop.
[0023] The dust collection mechanism further comprises: a dust collection box 12 fixedly installed on the base plate 1, a dust inlet end of the dust collection box 12 being communicated with the dust collection hopper 5 through a dust suction pipe 13; a dust filter bag 14 arranged in the dust collection box 12 and used for filtering and containing dust; and a fan 15 fixedly installed on the dust collection box 12, an air inlet end of the fan 15 being communicated with the dust collection box 12 through a connecting pipe.
[0024] In the embodiment, the dust collection box 12 is fixedly installed on the base plate 1 and serves as a core collection container of the entire dust collection mechanism. The dust collection box 12 provides installation space for the dust filter bag 14 and is communicated with the dust collection hopper 5 through the dust suction pipe 13 to form a dust collection channel. During the polishing operation, the dust collection box 12 can accommodate a large amount of dust sucked from the dust collection hopper 5, avoids the spread of dust in the workshop, effectively maintains the cleanliness of the workshop environment, guarantees the health and safety of the operators, and reduces health risks such as respiratory diseases caused by dust pollution. The dust suction pipe 13 connects the dust inlet end of the dust collection box 12 and the dust collection hopper 5 and is a key path for dust transmission. It ensures that the dust in the dust collection hopper 5 can be smoothly sucked into the dust collection box 12 when the fan 15 generates suction. The good sealing performance and reasonable pipe diameter design of the dust suction pipe 13 can ensure the dust collection efficiency, prevent dust leakage during transmission, and further improve the reliability and effectiveness of the entire dust collection system, so that the dust collection work can be efficiently and stably performed. The dust filter bag 14 is arranged in the dust collection box 12 and plays a dual role of filtering and containing dust. When the dust-containing airflow enters the dust collection box 12 through the dust suction pipe 13, the dust filter bag 14 can effectively block dust particles, allowing them to remain in the bag, while clean air can pass through the dust filter bag and continue to circulate in the dust collection system or be discharged. This filtering method not only enables effective collection of dust but also prevents damage to subsequent equipment such as the fan 15, prolongs the service life of the equipment, reduces equipment maintenance costs and downtime caused by equipment failure, guarantees the continuity and stability of production, and improves production efficiency and economic benefits. At the same time, the dust filter bag 14 has a certain capacity and can accumulate a large amount of dust within a certain period of time, reducing the need for frequent cleaning and lowering labor costs. The fan 15 is fixedly installed on the dust collection box 12 and has an air inlet end communicated with the dust collection box 12 through a connecting pipe. The fan 15 is the power source of the entire dust collection mechanism and generates strong suction through high-speed rotation, forming a negative pressure environment in the dust collection hopper 5 and thus promoting the dust to enter the dust collection box 12 along the dust suction pipe 13. The suction force of the fan 15 can be adjusted according to actual needs to adapt to dust collection requirements under different polishing conditions. The stable and reliable operation of the fan 15 ensures the continuous performance of the dust collection process, effectively removes dust from the polishing area in a timely manner, avoids the accumulation and spread of dust in the workshop, maintains good air quality in the workshop, creates a healthy and safe working environment for operators, and is also conducive to improving the polishing quality of the glass bowl and reducing the rate of defective products caused by dust adhesion.
[0025] In the further preferred embodiment of the utility model, the adjusting mechanism comprises: a motorized hydraulic rod 16 fixedly installed in the processing box 4, used for regulating and controlling lifting; a mounting shell 17 fixedly installed on the output rod of the motorized hydraulic rod 16; a second motor 18 fixedly installed in the mounting shell 17, the output shaft of the second motor 18 is fixedly connected with the assembly frame 9 through a shaft coupling, used for regulating and controlling rotation switching the position of the pneumatic chuck 10.
[0026] In the embodiment, the motorized hydraulic rod 16 is installed in the processing box 4, controlling the lifting of the assembly frame 9; the mounting shell 17 is installed on the output rod of the motorized hydraulic rod 16, providing installation and protection for the second motor 18; the second motor 18 is installed in the mounting shell 17 and connected with the assembly frame 9, controlling the rotation switching of the position of the pneumatic chuck 10, so as to switch the position of the polished glass bowl 11 to outside of the processing box 4, so that personnel can take it.
[0027] In the further preferred embodiment of the utility model, a through opening 19 is formed on the processing box 4, allowing the assembly frame 9 and the pneumatic chuck 10 thereon to enter and exit.
[0028] In the embodiment, the through opening 19 is an opening structure specially provided on the processing box 4, and its size and position are carefully designed, allowing the assembly frame 9 and the pneumatic chuck 10 to smoothly enter and exit the processing box 4. In the process of polishing the glass bowl 11, when it is needed to send the polished glass bowl 11 out of the processing box 4, the second motor 18 is started to drive, and after the polishing of the glass bowl 11 is completed, the adjusting mechanism is used to move the assembly frame 9 and the pneumatic chuck 10 with the polished glass bowl 11 to the through opening 19, and then move them out of the processing box 4 through the through opening 19, so that the operator can take the finished product.
[0029] In the further preferred embodiment of the utility model, a removable access door is provided on the processing box 4, and a visual observation window is provided on the access door and the dust collecting hopper 5.
[0030] In the embodiment, the processing box 4 is a space for accommodating important components such as the assembly frame 9 and the adjusting mechanism, and a removable access door is provided on it, providing a convenient access for subsequent maintenance. When a fault occurs during the operation of the equipment or regular maintenance is needed, the maintenance personnel only need to open the access door, and then directly contact the related components in the processing box 4, such as the motorized hydraulic rod 16 and the second motor 18, so that the problem can be quickly and accurately located, and corresponding maintenance can be carried out.
[0031] In the further preferred embodiment of the utility model, a removable sealing door is provided on the dust collecting box 12, and the sealing door is fixedly connected with the dust collecting box 12 through a hinge.
[0032] In the embodiment, the openable and closable sealing door greatly facilitates the cleaning of the inside of the dust collecting box 12. As the dust collecting mechanism continuously collects dust into the dust collecting box 12, a large amount of dust will accumulate in the dust collecting box 12 after a period of time, and the dust collecting box 12 needs to be cleaned at this time. By opening the sealing door, the operator can conveniently use a cleaning tool to enter the inside of the dust collecting box 12 to completely remove the accumulated dust, and can also check whether the dust filter bag 14 is damaged, blocked, etc. If necessary, the dust filter bag 14 can be replaced or cleaned in time, so as to ensure the subsequent dust collecting effect and normal operation of the dust collecting mechanism. This convenient cleaning and maintenance method can effectively reduce the problems of reduced dust collecting efficiency and equipment failure caused by poor internal conditions of the dust collecting box 12, and improve the reliability and stability of the entire dust collecting mechanism.
[0033] In a further preferred embodiment of the utility model, the processing box 4 is fixedly provided with a lighting lamp for illumination, and the bottom of the base plate 1 is symmetrically fixedly provided with a plurality of anti-skid foot pads.
[0034] In the embodiment, the lighting lamp is fixedly installed inside the processing box 4, and the main function thereof is to provide sufficient illumination for the working area in the processing box 4 during the polishing operation of the glass bowl 11. The anti-skid foot pads can provide stable support for the entire polishing mechanism to prevent the equipment from sliding or shifting due to external forces such as the rotational vibration of the polishing head 8 and the operation vibration of the fan 15 during operation.
[0035] In summary, the stable structure formed by the base plate 1 and the processing table 2 provides a solid foundation for the entire polishing operation, ensures stable operation of each component, and creates conditions for subsequent efficient polishing. The closed or semi-closed space provided by the processing box 4 reduces dust overflow, the assembly frame 9 can flexibly adjust the position and posture of the glass bowl 11, and cooperates with the polishing head 8 to realize comprehensive and continuous polishing operation, greatly improving the polishing efficiency and quality and effectively solving the problems of low efficiency and uneven quality of traditional manual operation. The combination of the dust collecting hopper 5 and the dust collecting mechanism plays a key role. The dust collecting hopper 5 collects initial dust, the dust collecting pipe 13 reliably transmits, the dust filter bag 14 effectively filters and temporarily stores dust, prevents dust dispersion, protects personnel health, avoids pollution of the polished bowl wall and other equipment, prolongs equipment life, reduces maintenance cost and downtime, ensures production continuity and stability, and improves economic efficiency. The fan 15 as a power source generates suction to remove dust in time, maintains good air quality, and is conducive to improving polishing quality and reducing the rate of defective products.
[0036] It is worth noting that the circuits, electronic components and modules involved in the utility model are all prior art, and those skilled in the art can implement them without further description. The content protected by the utility model does not involve improvement of software and methods.
[0037] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.
[0038] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application. Although the present application has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence. These technical solutions also belong to the scope of the present application.
Claims
1. A mechanism for polishing the inner wall of a glass bowl, characterized in that, The utility model relates to a glass bowl polishing machine, including: The top of base plate is fixedly installed with processing table, the top of processing table is fixedly installed with mounting bracket and processing box, the processing box is provided with the assembly frame that can be lifted and rotates adjustment; The dust collecting hopper is fixedly installed on the mounting bracket, the dust collecting hopper is fixedly installed with support, the first motor is fixedly installed on the support, the output shaft of first motor is fixedly installed with polishing head through coupling, is used for polishing the inner wall of glass bowl; Two pneumatic sucking disc, two the pneumatic sucking disc symmetry fixedly installed on the assembly frame, is used for adsorbing fixedly polished glass bowl of waiting; Dust collection mechanism, the dust collection mechanism is arranged on the base plate, is used for absorbing collection to fall into the dust collecting hopper in the dust; Adjusting mechanism, the adjusting mechanism is arranged in the processing box, is used for the regulation and control assembly frame lift and rotate.
2. The inner wall polishing mechanism for glass bowl production according to claim 1, wherein The dust collection mechanism includes: The dust collecting box is fixedly installed on the base plate, and the dust collecting box is communicated with the dust collecting hopper through the dust suction pipe; The filter bag is arranged in the dust collecting box, and is used for filtering dust; The fan is fixed on the dust collecting box, and the air inlet end of the fan is communicated with the dust collecting box through the connecting pipe.
3. The inner wall polishing mechanism for glass bowl production according to claim 1, wherein The adjusting mechanism includes: Electric hydraulic rod is fixedly installed in the processing box, is used for regulating and controlling lifting; The mounting shell is fixedly installed on the output rod of electric hydraulic rod; The second motor is fixedly installed in the mounting shell, the output shaft of second motor is fixedly connected with the assembly frame through coupling, is used for regulating and controlling rotation switching the position of pneumatic sucking disc.
4. The inner wall polishing mechanism for glass bowl production according to claim 1, wherein The processing box is provided with an opening, allowing the assembly frame and its pneumatic sucking disc to enter and exit.
5. The inner wall polishing mechanism for glass bowl production according to claim 1, wherein The processing box is provided with an openable and closable access door, and the access door and the dust collecting hopper are both provided with a visual observation window.
6. The inner wall polishing mechanism for glass bowl production as claimed in claim 2, wherein The dust collecting box is provided with a sealable door, and the sealable door is fixedly connected with the dust collecting box through a hinge.
7. The inner wall polishing mechanism for glass bowl production as claimed in claim 1, wherein The processing box is fixedly installed with a lighting lamp, which is used for lighting, and the bottom of the base plate is symmetrically fixedly installed with a plurality of anti-skid foot pads.