Precast beam pouring device
By designing a precast beam casting device, the problem of inconvenient operation for vibrating workers during on-site precast beam mold casting was solved. It provides standing support and stability, achieving efficient casting and safety, and is suitable for small-batch production.
Patent Information
- Application Number
- CN202422653869.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In existing technologies, the operation of vibration is inconvenient for on-site precast beam mold pouring, especially for precast beams that are wide and tall, which is laborious and can easily damage the mold support structure.
A precast beam casting device was designed, including a movable base, a funnel device, and a standing platform. The delivery pipe of the funnel device extends to the side of the mold, and the standing platform provides support for the vibrating workers to stand on. The combination of the funnel and the weight of the concrete ensures safety and stability.
This invention reduces the labor intensity of workers, avoids damage to the mold support structure, and ensures the quality and safety of casting when pouring wide and tall precast beams. The device has a simple structure and low cost.
Smart Images

Figure CN223519903U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of building construction, specifically relates to a prefabricated beam pouring device. BACKGROUND
[0002] The prefabricated beam is generally installed and fixed at the position required by the design in the construction site after prefabricated in the factory. Of course, part of the prefabricated beam is also prefabricated on site. At present, when the small prefabricated beam is prefabricated on site, the concrete is generally transported by the hand-push hopper car, and the vibration is completed by another worker holding the vibrator during pouring to ensure the pouring quality of the concrete. However, for the prefabricated beam mold pouring of the site formwork, the side of the prefabricated beam mold needs to be provided with a support structure, and the vibration operator is prone to collide with the support structure, which is inconvenient to operate. Especially for the prefabricated beam mold with wide width and high height, the operator needs to lift the vibrator higher when standing on the side of the mold for vibration, which is more laborious. Therefore, it is necessary to design a prefabricated beam pouring device which can be applied to the pouring construction of the wide and high prefabricated beam, is beneficial to reduce the labor intensity of the operator, and can avoid damage to the mold support structure. SUMMARY
[0003] Therefore, the utility model provides a prefabricated beam pouring device which can be applied to the pouring construction of the wide and high prefabricated beam, is beneficial to reduce the labor intensity of the operator, and can avoid damage to the mold support structure.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a prefabricated beam pouring device, comprising: a movable base; a hopper device comprising a base provided on the movable base and a hopper provided on the base, the bottom of the hopper is provided with a delivery pipe which can be controlled to open or close, the delivery pipe extends to the side of the pouring mold and is provided beyond the edge of the movable base; a standing platform provided on the movable base and having a stepping plate part extending to the side of the pouring mold and provided beyond the edge of the movable base.
[0005] Further, the movable base comprises a bottom plate, the base is a support table fixedly connected to the top of the bottom plate, the hopper is fixedly installed in the middle of the support table, and the bottom of the hopper extends out of the table bottom of the support table.
[0006] Further, the bottom of the hopper is provided with an electric valve, the inlet end of the electric valve is in communication with the outlet end of the hopper, and the outlet end of the electric valve is in communication with the inlet end of the delivery pipe.
[0007] Further, the outlet end of the delivery pipe is fixedly provided with a splash-proof cloth cover.
[0008] Further, a conveying pipe support is fixed on the bottom plate, and the conveying pipe is fixedly connected to the top of the conveying pipe support.
[0009] Further, the standing platform comprises a first stepping platform fixed on the top of the bottom plate and a supporting platform arranged higher than the first stepping platform, the supporting platform comprises at least two groups of supporting frames fixed on the lateral sides of the first stepping platform and a stepping plate fixedly connected to the top of the two groups of supporting frames, and the stepping plate extends to the side of the pouring mold to form the stepping portion.
[0010] Further, the outer side edges of the stepping plate are fixed with guardrails.
[0011] Further, the supporting frame is a tripod structure.
[0012] Further, the first stepping platform is a table body structure and is attached to the side of the base.
[0013] Further, a pushing handle is fixed on the bottom plate.
[0014] Compared with the prior art, the precast beam pouring device has the following beneficial effects:
[0015] The precast beam pouring device can complete the conveying of concrete and provide a standing support portion for a vibrating operation personnel, the operation personnel can stand on the standing platform to complete the vibrating operation, the pouring and vibrating can be simultaneously performed to ensure the pouring quality, the stepping portion arranged at the edge of the movable base can be suitable for the pouring construction of a wide and high precast beam, the operation personnel can complete the vibrating operation by holding a vibrator at a suitable height, the labor intensity of the operation personnel is reduced, and the damage to the mold support structure is avoided, the device utilizes the hopper and the self-weight of the concrete to ensure that the device will not be turned over during the operation, and the use safety is ensured, the device has a simple structure and low manufacturing cost, and is suitable for small-batch precast beam production and construction.
[0016] Other advantages, objects, and features of the present application will be apparent to those skilled in the art from the following specification, in some degree of generality, and to which, in some degree, those skilled in the art will be taught by the examination of the following specification, or can be learned from the practice of the present application. The objects and other advantages of the present application can be realized and attained by means of the instrumentalities and combinations pointed out in the following specification. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 is a schematic view of the present application in an isometric structure
[0018] Fig. 2 is a schematic view of the present application in another isometric structure
[0019] Reference signs: 1 - movable base; 101 - base plate; 102 - conveying pipe support; 103 - push handle support; 2 - funnel device; 201 - base; 202 - funnel; 203 - conveying pipe; 204 - electric valve; 205 - splash-proof cloth cover; 3 - standing platform; 3a - pedal part; 301 - first pedal table; 302 - support table; 302a - support frame; 302b - pedal; 302c - guardrail. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. It should be noted that the drawings are only used for illustrative description, and the representation is only a schematic diagram, not a physical diagram, and cannot be understood as a limitation on the utility model. In order to better illustrate the embodiments of the utility model, some components in the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. It is understandable for those skilled in the art that some well-known structures and their descriptions in the drawings may be omitted.
[0021] Please refer to Figs. 1-2 In the embodiments, a prefabricated beam pouring device is disclosed, which comprises a movable base 1, wherein the structure of the movable base 1 is not limited and can complete the conveying; a funnel device 2, comprising a base 201 arranged on the movable base 1 and a funnel 202 arranged on the base 201, wherein the bottom of the funnel 202 is provided with a conveying pipe 203 which can be controlled to be opened or closed, the conveying pipe 203 extends to the side of the pouring mold and is arranged beyond the edge of the movable base 1, the installation height of the funnel 202 can be increased by arranging the base 201, so as to ensure that the pouring is suitable for higher beam molds, and the conveying pipe 203 extending to the side of the pouring mold and arranged beyond the edge of the movable base 1 can facilitate ensuring the conveying of the concrete to the beam mold; a standing platform 3 arranged on the movable base 1 and having a pedal part 3a extending to the side of the pouring mold and arranged beyond the edge of the movable base 1; the prefabricated beam pouring device in the above structure can complete the conveying of the concrete, and at the same time, can provide a standing support part for the vibrating operation personnel, the operation personnel can stand on the standing platform 3 to complete the vibrating operation, the vibrating operation can be completed while pouring, so as to ensure the pouring quality; the pedal part 3a arranged beyond the edge of the movable base 1 can be suitable for the pouring construction of wider and higher prefabricated beams, the operation personnel can complete the vibrating operation by holding the vibrator at a suitable height, which facilitates reducing the labor intensity of the operation personnel and at the same time can avoid damaging the mold support structure; at the same time, the device can ensure that the side turning does not occur during the operation by utilizing the funnel and the self-weight of the concrete, so as to ensure the use safety; the device has a simple structure and low manufacturing cost, and is suitable for small-batch prefabricated beam production and construction.
[0022] In this embodiment, the movable base 1 comprises a bottom plate 101, the base 201 is a support table fixedly connected to the top of the bottom plate 101, the hopper 202 is fixedly installed in the middle of the support table, and the bottom of the hopper 202 extends out of the bottom of the support table; specifically, a plurality of casters are arranged at the bottom of the bottom plate 101 to facilitate the movement of the whole; this structure is simple, the support table structure facilitates the lightweight design of the whole, reduces the weight, and facilitates transportation; meanwhile, the hollow bottom of the support table facilitates the arrangement of the conveying pipe 203.
[0023] In this embodiment, the bottom of the hopper 202 is provided with an electric valve 204, the inlet end of the electric valve 204 communicates with the outlet end of the hopper 202, and the outlet end of the electric valve 204 communicates with the inlet end of the conveying pipe 203; here, the conveying pipe 203 is arranged obliquely to facilitate the flow of concrete; here, the electric valve 204 can adopt any electric valve in the prior art, as long as it can control the on-off of the conveying pipe 203, and the use of the electric valve 204 facilitates control and simple opening and closing control.
[0024] In this embodiment, the outlet end of the conveying pipe 203 is fixedly provided with a splash-proof cloth sleeve 205, and the splash-proof cloth sleeve 205 can prevent the pouring concrete from splashing out of the mold and reduce waste.
[0025] In this embodiment, the bottom plate 101 is fixedly provided with a conveying pipe support 102, and the conveying pipe 203 is fixedly connected to the top of the conveying pipe support 102; the conveying pipe support 102 is arranged to enhance the structural stability and improve the service durability.
[0026] In this embodiment, the standing platform 3 comprises a first stepping platform 301 fixedly arranged on the top of the bottom plate 101 and a support table 302 arranged higher than the first stepping platform 301, the support table 302 comprises at least two groups of support frames 302a fixedly arranged on the lateral sides of the first stepping platform 301 and a stepping plate 302b fixedly connected to the top of the two groups of support frames 302a, and the stepping plate 302b extends to the side of the pouring mold to form the stepping portion 3a; the first stepping platform 301 can facilitate the workers to get on the support table 302, and at the same time, the first stepping platform 301 can also facilitate the observation of the concrete in the hopper 202; the first stepping platform 301 can also provide installation support for the support table 302 to improve the structural stability; the stepping plate 302b is simple in structure and facilitates lightweight design; the whole structure is stable.
[0027] In this embodiment, the outer side edges of the stepping plate 302b are fixedly provided with guardrails 302c; the outer side refers to the side close to the lateral side of the bottom plate; the guardrails 302c can improve the construction safety.
[0028] In the embodiment, the support frame 302a is a tripod structure, which is simple in structure, stable in structure and beneficial to lightweight design.
[0029] In the embodiment, the first pedal table 301 is a table body structure and is attached to the side of the base 201, which is compact in arrangement and beneficial to improve the structural stability, and the table body structure is beneficial to lightweight design.
[0030] In the embodiment, the push handle frame 103 is fixed on the bottom plate 101, which is simple in structure and beneficial to the operation personnel to push the movable bottom plate to walk.
[0031] Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical scheme of the utility model can be modified or replaced equivalently without departing from the purpose and scope of the utility model technical scheme, which should be covered in the scope of the claims of the utility model.
Claims
1. A precast beam pouring apparatus, characterized by, The utility model relates to a movable base (1), a funnel device (2) comprising a base (201) arranged on the movable base (1) and a funnel (202) arranged on the base (201), the bottom of the funnel (202) being provided with a conveying pipe (203) that can be controlled to open or close, the conveying pipe (203) extending to the side of the pouring mold and being arranged beyond the edge of the movable base (1), a standing platform (3) arranged on the movable base (1) and having a tread plate part (3a) extending to the side of the pouring mold and being arranged beyond the edge of the movable base (1). The movable base (1) comprises a bottom plate (101), the base (201) is a support table fixedly connected to the top of the bottom plate (101), the funnel (202) is fixedly installed in the middle of the support table, and the bottom of the funnel (202) extends out of the table bottom of the support table. The bottom of the funnel (202) is provided with an electric valve (204), the inlet end of the electric valve (204) is in communication with the outlet end of the funnel (202), and the outlet end of the electric valve (204) is in communication with the inlet end of the conveying pipe (203). The outlet end of the conveying pipe (203) is fixedly provided with a splash-proof cloth cover (205).
2. The precast beam pouring apparatus of claim 1, wherein: The bottom plate (101) is fixedly provided with a conveying pipe support (102), and the conveying pipe (203) is fixedly connected to the top of the conveying pipe support (102).
3. The precast beam pouring apparatus of claim 2, wherein: The standing platform (3) comprises a first tread plate table (301) fixedly arranged on the top of the bottom plate (101) and a support table (302) arranged higher than the first tread plate table (301), the support table (302) comprises at least two groups of support frames (302a) fixedly arranged on the lateral sides of the first tread plate table (301) and a tread plate (302b) fixedly connected to the top of the two groups of support frames (302a), the tread plate (302b) extends to the side of the pouring mold to form the tread plate part (3a).
4. The precast beam pouring apparatus of claim 3, wherein: The outer edge of the tread plate (302b) is fixedly provided with a guardrail (302c).
5. The precast beam pouring apparatus of claim 3, wherein: The support frame (302a) is a tripod structure.
6. A precast beam pouring apparatus according to any one of claims 2-5, wherein: The first tread plate table (301) is a table body structure and is attached to the side of the base (201).
7. The precast beam pouring apparatus of claim 6, wherein: The bottom plate (101) is fixedly provided with a push handle frame (103).
8. The precast beam pouring apparatus as claimed in claim 6, wherein: 9. The precast beam pouring apparatus as claimed in claim 6, wherein: 10. The precast beam pouring apparatus of claim 2, wherein: