Full-automatic COB module cutting line

Abstract

The utility model discloses a full-automatic COB module cutting line which is characterized in that the full-automatic COB module cutting line comprises an automatic feeding machine, a first full-automatic COB module cutting machine is arranged on one side of the automatic feeding machine, a turnover machine is arranged on one side of the first full-automatic COB module cutting machine, a board storage machine is arranged on one side of the turnover machine, and a cutting machine is arranged on the other side of the board storage machine. A second full-automatic COB module cutting machine is arranged on one side of the board storage machine, and an automatic discharging machine is arranged on one side of the second full-automatic COB module cutting machine. According to the full-automatic COB module cutting line, firstly, the production line function of full-automatic COB module cutting of the first full-automatic COB module cutting machine (used for rough machining) and the second full-automatic COB module cutting machine (used for finish machining) is achieved, secondly, full-automatic efficient machining of COB modules is guaranteed, and the production efficiency is improved. And the functions of feeding, discharging, cutting and transporting are smoothly linked, so that the machining precision and the product consistency are effectively guaranteed, and the operation of operators is greatly reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of COB processing equipment, especially relates to a full -automatic COB module cutting line. BACKGROUND

[0002] COB module (Chip on Board) is a kind of packaging technology module that bare chip (such as LED chip) is directly pasted on PCB (printed circuit board). This technology directly interconnects the circuit of chip and substrate, and then adopts resin glue and other materials to package chip and circuit together. Compared with traditional packaging technology, COB module has higher integration and smaller volume, and can realize better electrical performance and heat dissipation performance. In the field of LED display, the application of COB module is particularly widespread. Since LED chip is directly pasted on PCB, no support is needed, so packaging space can be greatly saved, and packaging efficiency is improved.

[0003] In the electronic manufacturing industry, the production efficiency and precision of COB module are increasingly required.

[0004] However, at present, the cutting production of COB module only adopts manual feeding and discharging plus COB module cutting module mode for production, and this production mode has the following defects:

[0005] 1. Feeding and discharging and conveying function are still manually or semi-automatically carried out, and the efficiency is low.

[0006] 2. COB module cutting machine only carries out cutting, and the connection with other COB module processing equipment is not smooth, which needs manual operation, and the realized function is relatively single.

[0007] 3. In the manual or semi-automatic feeding and discharging and conveying process, there is a precision error, which affects product consistency, and increases the operation complexity of operators. UTILITY MODEL CONTENTS

[0008] The utility model aims at overcoming the above-mentioned defects in the prior art, and provides a full-automatic COB module cutting line for realizing full-automatic COB module cutting and up-down conveying of first full-automatic COB module cutting machine (for rough machining) and second full-automatic COB module cutting machine (for finishing), ensuring smooth connection between full-automatic high-efficiency operation, feeding and discharging, cutting and conveying, effectively ensuring machining precision and product consistency, and greatly reducing operator operation.

[0009] To achieve the above-mentioned purpose, the utility model is realized by the following two aspects:

[0010] The utility model provides a full -automatic COB module cutting line, including automatic feeding machine, the automatic feeding machine side is equipped with first full -automatic COB module cutting machine, first full -automatic COB module cutting machine side is equipped with turnover machine, the turnover machine side is equipped with the plate storage machine, the plate storage machine side is equipped with second full -automatic COB module cutting machine, second full -automatic COB module cutting machine side is equipped with automatic unloading machine.

[0011] As preferred, the automatic feeding machine comprises a feeding conveying belt, a feeding conveying box arranged on the feeding conveying belt, a feeding recovery belt arranged below the feeding conveying belt, a feeding lifting drive assembly arranged between the feeding conveying belt and the feeding recovery belt, and a pushing assembly arranged at one end of the feeding conveying belt.

[0012] As preferred, the first full-automatic COB module cutting machine comprises a first feeding belt matched with one side of the automatic feeding machine, a first moving workbench arranged on one side of the first feeding belt, a first cutting jig arranged on the first moving workbench, and a first discharging belt arranged on one side of the first cutting jig and matched with one side of the turnover machine, a first material moving manipulator arranged above the first feeding belt, the first moving workbench and the first discharging belt, and a first moving cutting head arranged on one side of the first moving workbench.

[0013] As preferred, the turnover machine comprises a conveying belt and a turnover jig arranged on the conveying belt, the turnover jig comprises a placing table, a clamping assembly arranged on the placing table, and a turnover motor arranged at both ends or one end of the placing table.

[0014] As preferred, the plate storage machine comprises a plate storage box, the plate storage box is respectively provided with a plate storage inlet and a plate storage outlet at both ends, the plate storage machine is arranged with a plate storage lifting drive assembly, the plate storage lifting drive assembly is arranged with a plate storage table corresponding to the plate storage inlet and the plate storage outlet, the plate storage table is provided with a plurality of plate storage grooves, and the plate storage grooves are arranged with material moving belts at both ends.

[0015] As preferred, the second full-automatic COB module cutting machine comprises a second feeding belt matched with one side of the plate storage machine, a second moving workbench arranged on one side of the second feeding belt, a second cutting jig arranged on the second moving workbench, and a second discharging belt arranged on one side of the second cutting jig, a second material moving manipulator arranged above the second feeding belt, the second moving workbench and the second discharging belt, and a second moving cutting head arranged on one side of the second moving workbench.

[0016] As preferred, the automatic unloading machine comprises a discharging conveying belt, a discharging conveying box arranged on the discharging conveying belt, a discharging recovery belt arranged below the discharging conveying belt, and a discharging lifting drive assembly arranged between the discharging conveying belt and the discharging recovery belt.

[0017] Preferably, the first full-automatic COB module cutting machine and the second full-automatic COB module cutting machine each comprise an online measurement module and an automatic counting module.

[0018] In a second aspect, the utility model provides a full-automatic COB module cutting line, including automatic feeding machine, the automatic feeding machine side is equipped with first full-automatic COB module cutting machine, the first full-automatic COB module cutting machine side is equipped with turnover machine, the turnover machine side is equipped with the plate storage machine, the plate storage machine side is equipped with transplanting mechanism, the transplanting mechanism side is equipped with a plurality of second full-automatic COB module cutting machines, the second full-automatic COB module cutting machine side is equipped with automatic unloading machine.

[0019] Preferably, the transplanting mechanism comprises a linear conveying module.

[0020] Compared with the prior art, the utility model has the beneficial effects that:

[0021] 1. The automatic feeding machine of the utility model loads the COB module to the first full-automatic COB module cutting machine, the first full-automatic COB module cutting machine carries out rough machining cutting and milling flat to the COB module, prepares for subsequent precision cutting, the turnover machine overturns the COB module, the plate storage machine prestore to the COB module, the second full-automatic COB module cutting machine carries out precision cutting to the COB module, and after cutting, the automatic unloading machine carries out the unloading operation to the COB module.

[0022] 2. The full-automatic COB module cutting line provided by the utility model,

[0023] First, the full-automatic COB module cutting production line function of the first full-automatic COB module cutting machine (for rough machining) and the second full-automatic COB module cutting machine (for precision machining) is realized,

[0024] Second, the full-automatic high-efficiency processing of the COB module is ensured, and the unloading, cutting and transportation functions are smoothly connected, which effectively ensures the processing precision and product consistency and greatly reduces the operation of the operator. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0026] Figure 1It is a structure schematic view of a full-automatic COB module cutting line provided by the embodiment 1 of the utility model;

[0027] Figure 2 It is a front view schematic view of a full-automatic COB module cutting line provided by the embodiment 1 of the utility model;

[0028] Figure 3 It is a structure schematic view of an automatic feeding machine provided by the embodiment 1 of the utility model;

[0029] Figure 4 It is a structure schematic view of a first full-automatic COB module cutting machine provided by the embodiment 1 of the utility model;

[0030] Figure 5 It is a structure schematic view of a second full-automatic COB module cutting machine provided by the embodiment 1 of the utility model;

[0031] Figure 6 It is a structure schematic view of an automatic discharging machine provided by the embodiment 1 of the utility model;

[0032] Figure 7 It is a structure schematic view of a full-automatic COB module cutting line provided by the embodiment 2 of the utility model.

[0033] In the drawing, it includes:

[0034] 1, automatic feeding machine;11, feeding transport belt;12, feeding transport box;13, feeding lifting drive assembly;14, pushing assembly;15, feeding recovery belt;2, first full-automatic COB module cutting machine;21, first feeding belt;22, first mobile workbench;220, first cutting jig;23, first discharging belt;24, first material moving manipulator;25, first mobile cutting head;3, turnover machine;4, plate storage machine;5, transplanting mechanism;6, second full-automatic COB module cutting machine;61, second feeding belt;62, second mobile workbench;620, second cutting jig;63, second discharging belt;64, second material moving manipulator;65, second mobile cutting head;7, automatic discharging machine;71, discharging transport belt;72, discharging transport box;73, discharging lifting drive assembly;74, discharging recovery belt. Specific implementation

[0035] The technical scheme in the embodiment of the utility model will be clearly and completely described in combination with the drawings in the embodiment of the utility model, obviously, the described embodiment is one embodiment of the utility model, rather than all the embodiments of the utility model. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0036] Embodiment one:

[0037] Please refer to Figures 1 to 5 The embodiment of the utility model provides a full -automatic COB module cutting line, including automatic feeding machine 1, automatic feeding machine 1 one side is equipped with first full -automatic COB module cutting machine 2, first full -automatic COB module cutting machine 2 one side is equipped with turnover machine 3, turnover machine 3 one side is equipped with plate storage machine 4, plate storage machine 4 one side is equipped with second full -automatic COB module cutting machine 6, and second full -automatic COB module cutting machine 6 one side is equipped with automatic unloading machine 7.

[0038] First: please refer to Figure 3 And Figure 6 It includes automatic feeding machine 1 and automatic unloading machine 7 structure is same, just transport mode is opposite.(The automatic feeding machine 1 and automatic unloading machine 7 with patent application number for: 2024215164516, patent name for: a plate cutting device and its plate cutting feeding and discharging equipment patent application in automatic feeding device, automatic unloading device same)

[0039] Automatic feeding machine 1 includes feeding transport belt 11, is equipped with feeding transport box 12 on feeding transport belt 11, is equipped with feeding recovery belt 15 below feeding transport belt 11, is equipped with feeding lifting drive assembly 13 between feeding transport belt 11 and feeding recovery belt 15 and is equipped with pusher assembly 14 in one end of feeding transport belt 11.

[0040] The feeding transport box 12 of the automatic feeding machine 1 is placed with a plurality of COB module placement jigs, and the COB module placement jigs are placed with COB modules to be processed. The feeding transport belt 11 transports the feeding transport box 12 to the feeding lifting drive assembly 13, and the pusher assembly 14 can push the topmost COB module in the feeding transport box 12 into the first feeding belt 21 of the first full-automatic COB module cutting machine 2. Then, the feeding lifting drive assembly 13 drives the feeding transport box 12 to descend by one grid, and the cycle is repeated. After all the COB modules are pushed into the first full-automatic COB module cutting machine 2, the feeding recovery belt 15 recycles the feeding transport box 12.

[0041] Automatic unloading machine 7 includes unloading transport belt 71, is equipped with unloading transport box 72 on unloading transport belt 71, is equipped with unloading recovery belt 74 below unloading transport belt 71 and is equipped with unloading lifting drive assembly 73 between unloading transport belt 71 and unloading recovery belt 74.

[0042] The empty material conveying belt 71 of the automatic material discharging machine 7 is responsible for transporting the empty material conveying box 72, and after the material conveying box 72 reaches the material discharging lifting driving assembly 73, the material conveying box 72 is used to receive the COB module transported by the second material discharging belt 63 of the second full-automatic COB module cutting machine 6. The material discharging lifting driving assembly 73 is lowered by one grid after receiving one COB module. When the material conveying box 72 is full, the material discharging recovery belt 74 recovers the material conveying box 72.

[0043] Second: please refer to Figure 4 and Figure 5 The overall functions of the first full-automatic COB module cutting machine 2 and the second full-automatic COB module cutting machine 6 are the same, except that the processing procedures are different, and the materials of the first moving cutting head 25 and the second moving cutting head 65 are different.

[0044] The first full-automatic COB module cutting machine 2 includes a first feeding belt 21 matched with one side of the automatic feeding machine 1, a first moving workbench 22 installed on one side of the first feeding belt 21, a first cutting jig 220 installed on the first moving workbench 22, and a first discharging belt 23 installed on one side of the first cutting jig 220 and matched with one side of the turnover machine 3. The first feeding belt 21, the first moving workbench 22, and the first discharging belt 23 are provided with a first material moving manipulator 24 above, and the first moving workbench 22 is provided with a first moving cutting head 25 on one side.

[0045] The first feeding belt 21 is used to receive the COB module transported by the feeding conveying box 12 of the automatic feeding machine 1. The first moving workbench can move forward and backward. The first material moving manipulator 24 moves the COB module on the first feeding belt 21 to the first cutting jig 220. The first moving cutting head 25 can move up and down and horizontally. The first moving workbench and the first moving cutting head 25 are linked and matched to coarsely process and cut and mill the COB module on the first cutting jig 220. After cutting, the first material moving manipulator 24 moves the COB module on the first cutting jig 220 to the first discharging belt 23.

[0046] The second full-automatic COB module cutting machine 6 includes a second feeding belt 61 matched with one side of the plate storage machine 4, a second moving workbench 62 installed on one side of the second feeding belt 61, a second cutting jig 620 installed on the second moving workbench 62, and a second discharging belt 63 installed on one side of the second cutting jig 620. The second feeding belt 61, the second moving workbench 62, and the second discharging belt 63 are provided with a second material moving manipulator 64 above, and the second moving workbench 62 is provided with a second moving cutting head 65 on one side.

[0047] The second feeding belt 61 is used for receiving the COB module conveyed by the storage outlet of the storage machine 4. The second moving workstation can move forward and backward. The second material moving manipulator 64 moves the COB module on the second feeding belt 61 to the second cutting jig 620. The second moving cutting head 65 can move up and down and horizontally. The second moving workstation and the second moving cutting head 65 are linked and matched to perform fine cutting and milling of the COB module on the second cutting jig 620. After cutting, the second material moving manipulator 64 moves the COB module on the second cutting jig 620 to the second discharging belt 63.

[0048] In addition, the first full-automatic COB module cutting machine 2 and the second full-automatic COB module cutting machine 6 each include an online measurement module and an automatic counting module. The online measurement module can measure and adjust the cutting size of the COB module online, so that the cutting precision is higher. The automatic counting module can measure the number of processed COB modules, which is convenient for the operator to count.

[0049] Thirdly, the turnover machine 3 is prior art, and the specific structure (the specific structure is not shown in the drawings) includes a conveying belt and a turnover jig installed on the conveying belt. The turnover jig includes a placement table, a clamping assembly installed on the placement table, and a turnover motor installed at both ends or one end of the placement table.

[0050] The placement table of the turnover jig is used to receive the COB module on the first discharging belt 23 of the first full-automatic COB module cutting machine 2. Then the clamping assembly clamps the COB module. Then the turnover motor turns over the placement table. Then the conveying belt conveys the turnover jig to the storage inlet of the storage machine 4.

[0051] Fourthly, the storage machine 4 is prior art, and the specific structure is the same as the utility model patent with the patent application number 202323610485.X and the name of a temporary storage machine of a film pasting device. The storage machine 4 (the specific structure of the storage machine 4 is not shown in the drawings) includes a storage box. The storage box is provided with a storage inlet and a storage outlet at both ends. The storage machine 4 is provided with a storage lifting driving assembly. The storage lifting driving assembly is provided with a storage table corresponding to the storage inlet and the storage outlet. The storage table is provided with a plurality of storage grooves. The storage grooves are provided with a material moving belt at both ends.

[0052] The storage inlet is used to receive the COB module conveyed by the turnover machine 3. The COB module is stored in the storage groove of the storage table. The storage groove moves the COB module to the storage outlet by the material moving belt, so as to be moved to the second feeding belt 61 of the second full-automatic COB module cutting machine 6.

[0053] In summary, the embodiment of the utility model provides a kind of full-automatic COB module cutting line, COB module is fed to first full-automatic COB module cutting machine 2 by automatic feeding machine 1, first full-automatic COB module cutting machine 2 is coarsely machined to COB module and is milled flat, and it is prepared for subsequent precision cutting, overturning machine 3 overturns COB module, and plate storage machine 4 is pre-stored to COB module, second full-automatic COB module cutting machine 6 is precisely machined to COB module, after cutting is completed, automatic unloading machine 7 is fed to COB module.

[0054] Therefore, the one full-automatic COB module cutting line has the advantages that:

[0055] First, the production line function of full-automatic COB module cutting of first full-automatic COB module cutting machine 2 (for rough machining) and second full-automatic COB module cutting machine 6 (for precision machining) is realized,

[0056] Second, the production line is smoothly connected between feeding, cutting and transportation functions, and the full-automatic high-efficiency machining of COB module is ensured, the machining precision and product consistency are effectively ensured, and the operator operation is greatly reduced.

[0057] Embodiment two:

[0058] The difference between embodiment two and embodiment one is that: embodiment one only has one second full-automatic COB module cutting machine 6 for precision machining, and embodiment two increases transplanting mechanism 5, a plurality of second full-automatic COB module cutting machines 6 and automatic unloading machine 7 on the basis of embodiment one, so as to further improve the automatic cutting efficiency of COB module.

[0059] Among them, please refer to Figure 7 The embodiment 2 of the utility model provides a kind of full-automatic COB module cutting line, including automatic feeding machine 1, automatic feeding machine 1 side is equipped with first full-automatic COB module cutting machine 2, first full-automatic COB module cutting machine 2 side is equipped with overturning machine 3, overturning machine 3 side is equipped with plate storage machine 4, plate storage machine 4 side is equipped with transplanting mechanism 5, transplanting mechanism 5 side is equipped with a plurality of second full-automatic COB module cutting machines 6, and second full-automatic COB module cutting machine 6 side is equipped with automatic unloading machine 7.

[0060] Transplanting mechanism 5 includes linear conveying module. Linear conveying module can move COB module on plate storage machine 4 to one of second full-automatic COB module cutting machines 6.

[0061] The above is only preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A full-automatic COB module cutting line, characterized in that, Including automatic feeding machine (1), one side of automatic feeding machine (1) is equipped with first full-automatic COB module cutting machine (2), one side of first full-automatic COB module cutting machine (2) is equipped with turnover machine (3), one side of turnover machine (3) is equipped with plate storage machine (4), one side of plate storage machine (4) is equipped with second full-automatic COB module cutting machine (6), one side of second full-automatic COB module cutting machine (6) is equipped with automatic discharging machine (7).

2. The full-automatic COB module cutting line according to claim 1, wherein, The automatic feeding machine (1) comprises a feeding conveying belt (11), a feeding conveying box (12) arranged on the feeding conveying belt (11), a feeding recovery belt (15) arranged below the feeding conveying belt (11), a feeding lifting drive assembly (13) arranged between the feeding conveying belt (11) and the feeding recovery belt (15), and a pushing assembly (14) arranged at one end of the feeding conveying belt (11).

3. The full-automatic COB module cutting line according to claim 1, characterized in that, The first full-automatic COB module cutting machine (2) comprises a first feeding belt (21) matched with one side of the automatic feeding machine (1), a first movable workbench (22) arranged on one side of the first feeding belt (21), a first cutting jig (220) arranged on the first movable workbench (22), and a first discharging belt (23) arranged on one side of the first cutting jig (220) and matched with one side of the turnover machine (3), wherein a first material moving manipulator (24) is arranged above the first feeding belt (21), the first movable workbench (22) and the first discharging belt (23), and a first movable cutting head (25) is arranged on one side of the first movable workbench (22).

4. The full-automatic COB module cutting line according to claim 1, characterized in that, The turnover machine (3) comprises a conveying belt and a turnover jig arranged on the conveying belt, and the turnover jig comprises a placing table, a clamping assembly arranged on the placing table, and a turnover motor arranged at both ends or one end of the placing table.

5. The full-automatic COB module cutting line according to claim 1, characterized in that, The plate storage machine (4) comprises a plate storage box, and a plate storage inlet and a plate storage outlet are respectively arranged at both ends of the plate storage box, wherein a plate storage lifting drive assembly is arranged in the plate storage machine (4), a plate storage table corresponding to the plate storage inlet and the plate storage outlet is arranged on the plate storage lifting drive assembly, a plurality of plate storage grooves are arranged on the plate storage table, and a material moving belt is arranged at both ends of each plate storage groove.

6. The full-automatic COB module cutting line according to claim 1, characterized in that, The second full-automatic COB module cutting machine (6) comprises a second feeding belt (61) matched with one side of the plate storage machine (4), a second movable workbench (62) arranged on one side of the second feeding belt (61), a second cutting jig (620) arranged on the second movable workbench (62), and a second discharging belt (63) arranged on one side of the second cutting jig (620) and matched with one side of the automatic discharging machine (7), wherein a second material moving manipulator (64) is arranged above the second feeding belt (61), the second movable workbench (62) and the second discharging belt (63), and a second movable cutting head (65) is arranged on one side of the second movable workbench (62).

7. The full-automatic COB module cutting line according to claim 1, characterized in that, The automatic discharging machine (7) comprises a discharging conveying belt (71), a discharging conveying box (72) arranged on the discharging conveying belt (71), a discharging recovery belt (74) arranged below the discharging conveying belt (71), and a discharging lifting driving assembly (73) arranged between the discharging conveying belt (71) and the discharging recovery belt (74).

8. The full-automatic COB module cutting line according to claim 1, characterized in that, The first and second full-automatic COB module cutting machines (2 and 6) each comprise an online measurement module and an automatic counting module.

9. A full-automatic COB module cutting line, characterized in that, The automatic feeding machine (1) is arranged on one side of the first full-automatic COB module cutting machine (2), the first full-automatic COB module cutting machine (2) is arranged on one side of the turnover machine (3), the turnover machine (3) is arranged on one side of the plate storage machine (4), the plate storage machine (4) is arranged on one side of the transplanting mechanism (5), the transplanting mechanism (5) is arranged on one side of the second full-automatic COB module cutting machine (6), and the second full-automatic COB module cutting machine (6) is arranged on one side of the automatic discharging machine (7).

10. The full-automatic COB module cutting line according to claim 9, characterized in that, The transplanting mechanism (5) comprises a linear conveying module.

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