Color separation plate taking-out device of double-color sole injection molding machine
The design of the conveying and separating mechanism enables automated operation of the color separation plate, solving the problems of material adhesion and spillage caused by manual disassembly and assembly, and improving the automation level and efficiency of two-color shoe sole production.
Patent Information
- Application Number
- CN202422008545.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the current production of two-color shoe soles, the disassembly and assembly of the color separation plate requires manual operation, which can easily lead to material sticking or overflow, resulting in waste. Existing mechanical devices are prone to causing the mold to separate from the injection port.
The system employs a conveying mechanism and a separating mechanism. The mold-closing cylinder drives the color-separating plate to the mold-closing state of the upper and lower molds. A servo motor and gear transmission ensure precise alignment. Combined with a lifting cylinder and a separating cylinder, the color-separating plate is automatically separated, preventing material adhesion and spillage.
The system enables automated input and output of color separation plates, ensuring mold sealing, preventing material spillage, and improving production efficiency and mold utilization efficiency.
Smart Images

Figure CN223520064U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the sole injection molding equipment field, concretely is a kind of bicolour sole injection molding machine color separation plate take-out device. BACKGROUND
[0002] Sole injection molding is more important in the production process of shoes, with the improvement of life requirements, people have higher pursuit to the appearance of shoes, to improve the more beautiful shoes for people to choose, many kinds of shoes are on the sole, make different color different material composite sole.In the production process of common bicolour sole in prior art, injection molding needs to be combined before vulcanization, and the color separation plate needs to be manually disassembled by staff, which is very inconvenient, and the use of mechanical device directly separates the upper and lower molds, which is easy to cause the material to be separated due to the adhesion of the material, and also easy to cause the material to overflow due to the separation of the mold and the injection port, resulting in waste, which needs to be improved. CONTENT OF THE UTILITY MODEL
[0003] The utility model aims at overcoming the shortcomings of prior art, and provides a kind of bicolour sole injection molding machine color separation plate take-out device.
[0004] The utility model adopts the following technical scheme:
[0005] A kind of bicolour sole injection molding machine color separation plate take-out device, including upper mould, color separation plate, lower mould, conveying mechanism and separation mechanism, upper mould, color separation plate and lower mould are sequentially arranged from top to bottom, three can be moved from the separated state of each separation to the combined state of mutual connection;Conveying mechanism is connected with color separation plate, color separation plate is erected on conveying mechanism and is driven by conveying mechanism to move out or enter between upper mould and lower mould, lower mould passes through conveying mechanism from bottom to top and drives color separation plate to move upward to resist upper mould for injection;Separation mechanism is arranged between upper mould and color separation plate, drives color separation plate to be mutually separated with upper mould and lower mould after injection molding in combined state.
[0006] Preferably, it further includes a mold closing oil cylinder connected with the lower mold, which drives the lower mold to move upward and pass through the conveying mechanism to drive the color separation plate to rise to the mold closing state with the upper mold.
[0007] Preferably, the conveying mechanism includes a slide, a sliding seat and a driving assembly, the slide is arranged horizontally on both sides of the injection molding machine, and the color separation plate is movably arranged in the slide;The sliding seat is movably arranged in the slide, and the color separation plate is erected on the two sliding seats;Driving assembly is arranged on the slide and connected with sliding seat and drives sliding seat to drive color separation plate to move;Driving assembly is arranged on the slide and connected with sliding seat and drives sliding seat to drive color separation plate to move.
[0008] Preferably, the slide is inwardly recessed on opposite surfaces to form a groove, the sliding seat is movably arranged in the groove, the bottom of the sliding seat is formed with a rack along the length direction of the sliding seat, and the driving assembly comprises a driving gear capable of meshing with the rack and a servo motor driving the driving gear to rotate.
[0009] Preferably, the sliding seat is provided with a bearing capable of being clamped in the groove.
[0010] Preferably, the separating mechanism further comprises a lifting cylinder and a separating cylinder, the lifting cylinder is connected with the slide and capable of driving the slide to rise, and the separating cylinder is arranged on both sides of the upper mold and capable of extending downward to push the color separation plate to move downward to separate from the upper mold.
[0011] Preferably, the upper mold is outwardly extended on both sides to form a limiting column, and the top surface of the slide is formed with a top pressing plate opposite to the limiting column, the top pressing plate is in contact with the limiting column when the slide rises and clamps the upper mold upward.
[0012] Preferably, the color separation plate is outwardly extended on both sides to form a clamping rod opposite to the separating cylinder, the color separation plate is erected on the sliding seat through the clamping rod and can move downward when the separating cylinder is elongated, and the lifting cylinder is staggered with the limiting column to avoid interference.
[0013] Preferably, the slide comprises a base between the upper mold and the lower mold and an extension connected with the base and extending outward, the length of the extension is greater than that of the base, and the color separation plate can be completely moved from the base to the extension.
[0014] Preferably, the driving assembly is located on the extension and further comprises a driving shaft, the driving gears are symmetrically distributed on the slide and meshed with both ends of the rack, and the servo motor is connected with the two driving gears through the driving shaft and drives the two driving gears to rotate.
[0015] As known from the above description of the utility model, compared with the prior art, the utility model has the beneficial effects that the color separation plate is input and output through the conveying mechanism, injection molding can be respectively performed in the upper mold and the lower mold, the color separation plate is removed to vulcanize the soles in the upper mold and the lower mold, the separating structure is used for auxiliary separation, the color separation plate is not separated or material overflow is caused due to separation of the color separation plate and separation of the mold from the feeding port is avoided;
[0016] The mold closing oil cylinder drives the lower mold to move upward and drives the color separation plate to upwardly adhere to the upper mold to form a mold closing state, so as to ensure the sealing property between the molds and avoid overflow during injection molding;
[0017] The color separation plate is erected on the sliding seat, so that the color separation plate can be quickly driven by the lower mold to rise to the mold closing state and can be quickly moved in the slide by the sliding seat to separate from the machine for subsequent vulcanization;
[0018] The servo motor and gear transmission are precise, guaranteeing the accuracy of the color separation plate movement, so that the color separation plate can be always aligned with the upper die and the lower die;
[0019] The color separation plate is limited by the sliding seat, and the lower die is separated from the color separation plate when the lower die moves downward along with the mold closing cylinder, and the separation cylinder separates the color separation plate from the upper die;
[0020] Under the action of the lifting mechanism, the top pressing plate of the color separation plate is pressed against the limiting column on both sides of the upper die when the color separation plate is separated, and then the separation cylinder pushes the color separation plate downward to separate the color separation plate from the upper die, so that material overflow caused by the disconnection of the upper die and the injection hole connected with the upper die due to material adhesion is avoided;
[0021] The color separation plate is formed with clamping rods opposite to the separation cylinder on both sides, and the lifting cylinder and the limiting column are staggered arranged to avoid interference when the color separation plate is separated from the upper die. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 Structure diagram of the utility model Figure 1 ;
[0023] Figure 2 Structure diagram of the utility model Figure 2 ;
[0024] Figure 3 Structure diagram of the utility model Figure 3 ;
[0025] Figure 4 Structure diagram of the utility model mold station Figure 1 ;
[0026] Figure 5 is Figure 4 the local enlarged view of B;
[0027] Figure 6 Structure diagram of the utility model mold station Figure 2 ;
[0028] Figure 7 is Figure 6 the local enlarged view of B;
[0029] Figure 8 is Figure 3 the local enlarged view of A;
[0030] Figure 9 Structure diagram of the utility model mold station
[0031] Figure 10 The utility model is a top view.
[0032] In the figure: 1 - mold station; 11 - mold; 111 - upper mold; 112 - color separation plate; 113 - lower mold; 12 - conveying device; 121 - pushing oil cylinder; 122 - sliding platform; 13 - taking-out device; 131 - conveying mechanism; 1311 - slide; 1312 - sliding seat; 1313 - driving assembly; 1314 - groove; 1315 - rack; 132 - separating mechanism; 1321 - lifting cylinder; 1322 - separating cylinder; 1323 - limiting column; 1324 - pressing plate; 1325 - clamping rod; 14 - mold opening and closing device; 141 - support; 142 - lifting frame; 143 - mold opening cylinder; 15 - mold closing cylinder; 2 - injection gun; 3 - hydraulic pump station; 4 - electric control system. DETAILED DESCRIPTION
[0033] The utility model will be further described below through the specific implementation.
[0034] Example one:
[0035] Referring to Figures 1 to 10 The figure shows a double-color shoe sole injection molding equipment, which comprises a mold station 1, an injection gun 2, a hydraulic pump station 3, and an electric control system 4.
[0036] The mold station 1 comprises a mold 11, a conveying device 12, a taking-out device 13, and a mold opening and closing device 14.
[0037] The mold 11 is sequentially arranged from top to bottom by an upper mold 111, a color separation plate 112, and a lower mold 113. The mold station 1 further comprises a mold closing cylinder 15, which is arranged in the mold station 1 and can be connected with the lower mold 113. The mold closing cylinder 15 drives the lower mold 113 to move upward so that the upper mold 111 is connected with the injection gun 2 to perform injection molding. The mold closing cylinder 15 drives the mold 11 to move upward and makes the upper mold 111 connected with the injection gun 2 to perform injection molding, thereby ensuring the sealing between the molds 11 and avoiding overflow during injection molding.
[0038] The conveying device 12 is used to drive the mold 11 to move back and forth between an injection station and the mold opening and closing device 14, and comprises a pushing oil cylinder 121 and a sliding platform 122. The pushing oil cylinder 121 is connected with the lower mold 113 and can push the mold 11 to move back and forth between the injection station and the mold opening and closing device 14 in the horizontal direction. The sliding platform 122 is connected between the injection station and the mold opening and closing device 14. The mold 11 can be transferred from the injection station to the mold opening and closing device 14 through the sliding platform 122 by the pushing oil cylinder 121. By arranging the mold station 1 and the mold opening and closing device 14 at the same height and using the same pushing oil cylinder 121, the mold 11 can be simultaneously sent into and out of the injection station and into the mold opening and closing device 14, thereby realizing injection molding and mold closing of the mold 11, respectively. This design saves device cost, reduces the occupied space, and facilitates subsequent maintenance.
[0039] The taking-out device 13 is connected with the mold opening and closing device 14 and can transfer the color separation plate 112 outward or convey the color separation plate 112 inward, and the taking-out device 13 comprises a conveying mechanism 131 and a separating mechanism 132, the conveying mechanism 131 is connected with the color separation plate 112, the color separation plate 112 is arranged on the conveying mechanism 131 and is driven by the conveying mechanism 131 to move out of or into the upper mold 111 and the lower mold 113, and the separating mechanism 132 is arranged between the upper mold 111 and the color separation plate 112 and drives the color separation plate 112 to separate from the upper mold 111 and the lower mold 113 respectively after injection molding in the mold closing state.
[0040] The conveying mechanism 131 comprises a slide 1311, a sliding seat 1312 and a driving assembly 1313, the slide 1311 is arranged in a horizontal direction on both sides of the mold station 1, the sliding seat 1312 is movably arranged in the slide 1311, and the color separation plate 112 is arranged on the two sliding seats 1312, the driving assembly 1313 is arranged on the slide 1311 and connected with the sliding seat 1312 and drives the sliding seat 1312 to move, the color separation plate 112 is arranged on the sliding seat 1312, the color separation plate 112 can be quickly placed and taken out at the mold opening and closing device 14 or the injection station, and the efficiency of the mold 11 opening and closing and the efficiency of injection molding and vulcanizing the sole are further improved. Specifically, the slide 1311 is inwardly recessed to form a groove 1314 on the opposite surface, the sliding seat 1312 is movably arranged in the groove 1314, the sliding seat 1312 is formed with a rack 1315 in the length direction of the sliding seat 1312 at the bottom, the driving assembly 1313 comprises a driving gear which can engage with the rack 1315 and a servo motor which drives the driving gear to rotate, the servo motor is precisely geared, the accuracy of the movement of the color separation plate 112 is ensured, and the color separation plate 112 can always be aligned with the upper mold 111 and the lower mold 113. Further, the sliding seat 1312 is provided with a bearing which can be clamped in the groove 1314, the friction between the sliding seat 1312 and the groove is reduced, and the moving efficiency of the sliding seat 1312 is improved.
[0041] The separating mechanism 132 further comprises a lifting cylinder 1321 and a separating cylinder 1322. The lifting cylinder 1321 is connected with the slide 1311 and can drive the slide 1311 to ascend. The separating cylinder 1322 is arranged in the mold station 1 and located at both sides of the upper mold 111, and can extend downward and push the color separation plate 112 to move downward to separate from the upper mold 111. Specifically, the upper mold 111 extends outward to form a limiting column 1323 at both sides, and the top surface of the slide 1311 is formed with a top pressing plate 1324 opposite to the limiting column 1323. When the slide 1311 ascends, the top pressing plate 1324 contacts with the limiting column 1323 and clamps the upper mold 111 upward. Under the action of the lifting mechanism, when the color separation plate 112 separates, the top pressing plate 1324 abuts against the limiting column 1323 at both sides of the upper mold 111, and then the color separation plate 112 is pushed downward by the separating cylinder 1322 to separate the color separation plate 112 from the upper mold 111, so as to avoid the material overflow caused by the separation of the upper mold 111 and the injection hole connected with the upper mold 111 due to the adhesion of the material. Specifically, the color separation plate 112 extends outward to form a clamping rod 1325 at both sides opposite to the separating cylinder 1322. The color separation plate 112 is arranged on the slide seat 1312 through the clamping rod 1325 and can move downward with the extension of the separating cylinder 1322. The lifting cylinder 1321 and the limiting column 1323 are staggered arranged to avoid interference.
[0042] The mold opening and closing device 14 comprises a support 141, a lifting frame 142 and an opening cylinder 143. The support 141 is connected with the sliding platform 122 and used for receiving the mold 11. The lifting frame 142 is arranged on the support 141 in a lifting manner and can be fixedly connected with the upper mold 111. The opening cylinder 143 is vertically arranged on the support 141 and connected with the lifting frame 142 to drive the lifting frame 142 to move upward to open the mold 11 or to move downward to close the mold 11. The color separation plate 112 is input and output by the conveying mechanism 131, which is used for separating the upper mold 111 from the lower mold 113 during injection molding, facilitating the production of a double-color shoe sole, and then the color separation plate 112 is withdrawn to vulcanize the shoe sole in the upper mold 111 and the lower mold 113. At the same time, the separating structure is used for auxiliary separation, so as to avoid the overflow of the material caused by the separation of the color separation plate 112 from the upper mold 111 or the separation of the mold 11 from the feeding port due to the adhesion of the material.
[0043] The injection gun 2 is arranged above the mold station 1 and connected with the mold 11 to inject the material inward.
[0044] The hydraulic pump station 3 is connected with the injection gun 2 to provide injection power for the injection gun 2.
[0045] The electric control system 4 is connected with each component and controls the operation of each component.
[0046] Embodiment Two:
[0047] The difference between this embodiment and the first embodiment is that only the mold station 1 exists without the conveying device 12 and the mold opening and closing device 14 (for example,Figure 4 When the mold 11 is closed, the lower mold 113 is placed on the clamping cylinder 15, and the upper mold 111 is fixed below the injection gun 2, the lower mold 113 is driven by the clamping cylinder 15 to move upward, and the color separation plate 112 is driven to move upward to perform clamping, and at the same time, the injection of the material in the upper mold 111 is directly completed.
[0048] When the device works, the lower mold 113 is placed on the support 141 of the mold opening and closing device, the upper mold 111 is placed on the lifting frame 142 of the mold opening and closing device 14, the bottom material is filled into the lower mold 113, the height position of the slide 1311 is adjusted by the lifting mechanism, the color separation plate 112 is conveyed from outside the mold station 1 to the mold opening and closing device 14 and located between the lower mold 113 and the upper mold 111 by driving the sliding seat 1312 by the driving assembly 1313, then the color separation plate 112 is driven to fall into the lower mold 113 by the lifting cylinder 1321, and the sliding seat 1312 is driven to move out of the mold station 1 by the driving assembly 1313. When the clamping cylinder 143 drives the lifting frame 142 to descend, the mold 11 is closed. The mold 11 is pushed into the mold station 1 by the pushing cylinder 121 through the sliding platform 122 and located above the clamping cylinder 15, the clamping cylinder 15 is lifted to drive the upper mold 111 to move upward and connect with the injection gun 2, and another color material is injected into the upper mold 111 by the injection gun 2. Then the lifting cylinder 1321 drives the slide 1311 to move upward, and the pressing plate 1324 on the slide 1311 is pressed upward against the upper mold 111, the color separation plate 112 is separated from the upper mold 111 by driving the separation cylinder 1322 to push downward, and the clamping cylinder 15 moves downward. Since the color separation plate 112 is arranged on the sliding seat 1312, the lower mold 113 continues to move downward, and the color separation plate 112 is separated from the lower mold 113 by the limiting of the sliding seat 1312. At this time, the color separation plate 112 is transferred to outside the mold station 1 by the taking device 13, the clamping cylinder 15 recombines the upper mold 111 and the lower mold 113 to vulcanize. After vulcanization, the mold 11 is pushed to the mold opening and closing device 14 by the pushing cylinder 121 through the sliding platform 122, and the upper mold 111 is lifted by the lifting frame 142 driven by the clamping cylinder 143 to open the mold and take out the product. The device has high automation, and the mold 11 is conveyed, and the color separation plate 112 is installed and removed without manual operation, which greatly improves the production efficiency and has high practicability.
[0049] The above is only a preferred embodiment of the present application, and cannot limit the scope of the present application. Any equivalent changes and modifications made according to the patent range and content of the present application should still be within the scope of the present application.
Claims
1. A dual color shoe sole injection molding machine color barrier plate removal device characterized by: The injection molding machine comprises an upper mold, a color separation plate, a lower mold, a conveying mechanism and a separating mechanism. The upper mold, the color separation plate and the lower mold are arranged in sequence from top to bottom. The three can move from a separated state to a connected state. The conveying mechanism is connected with the color separation plate. The color separation plate is arranged on the conveying mechanism and is driven by the conveying mechanism to move out of or into the space between the upper mold and the lower mold. The lower mold passes through the conveying mechanism from bottom to top and drives the color separation plate to move upward to abut against the upper mold for injection. The separating mechanism is arranged between the upper mold and the color separation plate and drives the color separation plate to separate from the upper mold and the lower mold after injection molding.
2. A color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 1, characterized in that: The injection molding machine further comprises a clamping oil cylinder connected with the lower mold. The clamping oil cylinder drives the lower mold to move upward and pass through the conveying mechanism to drive the color separation plate to move upward to abut against the upper mold.
3. The color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 1, characterized in that: The conveying mechanism comprises a slide, a sliding seat and a driving assembly. The slide is arranged horizontally on both sides of the injection molding machine. The color separation plate is movably arranged in the slide. The sliding seat is movably arranged in the slide. The color separation plate is arranged on the two sliding seats. The driving assembly is arranged on the slide and connected with the sliding seat to drive the sliding seat to move the color separation plate.
4. A color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 3, characterized in that: The slide is recessed inward on opposite surfaces to form grooves. The sliding seat is movably arranged in the grooves. The sliding seat is formed with a rack along the length direction of the sliding seat. The driving assembly comprises a driving gear meshing with the rack and a servo motor driving the driving gear to rotate.
5. A color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 4, characterized in that: The sliding seat is provided with bearings which can be clamped in the grooves.
6. A color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 3, characterized in that: The separating mechanism further comprises a lifting cylinder and a separating cylinder. The lifting cylinder is connected with the slide to drive the slide to move upward. The separating cylinder is arranged on both sides of the upper mold and can extend downward to push the color separation plate to move downward to separate from the upper mold.
7. A color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 6, characterized in that: The upper mold is outwardly extended on both sides to form limit columns. The top surface of the slide is formed with top pressing plates opposite to the limit columns. The top pressing plates are in contact with the limit columns when the slide moves upward and the upper mold is clamped upward.
8. A color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 7, characterized in that: The color separation plate is outwardly extended on both sides to form clamping rods opposite to the separating cylinder. The color separation plate is arranged on the sliding seat through the clamping rods and can move downward when the separating cylinder is extended. The lifting cylinder is staggered with the limit columns to avoid interference.
9. The color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 4, characterized by: The slide comprises a base between the upper mold and the lower mold and an extension connected with the base and extending outward. The length of the extension is greater than that of the base. The color separation plate can move completely from the base to the extension.
10. A color separation plate take-out device of a dual-color shoe sole injection molding machine according to claim 9, characterized in that: The driving assembly is located on the extension and further comprises a driving shaft. The driving gears are symmetrically distributed on the slide and mesh with the rack at both ends. The servo motor is connected with the two driving gears through the driving shaft and drives the driving gears to rotate.