Automatic feed split charging equipment

By using a weight sensor built into the support plate in conjunction with a controller, and through the use of gear-driven oscillation of the feeding baffle and agitation components, the problems of inaccurate weight, low efficiency, and poor feeding in traditional feed dispensing methods are solved, achieving efficient and stable automatic feed dispensing.

CN223521111UActive Publication Date: 2025-11-07大理高普饲料有限公司
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Patent Information

Application Number
CN202423261546.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-07
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Traditional feed packaging methods rely on manual operation, which has problems such as inaccurate weight, low efficiency, poor feeding, and clumping, and cannot meet the needs of large-scale production.

Method used

The system uses a built-in weight sensor and controller on the support plate to monitor the weight of the feed bag in real time. The opening and closing of the feed inlet is controlled by the swing of the feed stop lever driven by gears. Combined with the stirring component, it prevents clumping. The bag support component and the feed component improve the dispensing efficiency and stability.

Benefits of technology

It achieves precise feed dispensing, improves dispensing speed and efficiency, prevents feed clumping and blockage, and ensures the stability and continuity of the feeding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic feed split charging equipment which comprises a base and a hopper connected with the base through a plurality of supports, and the hopper is used for discharging. The utility model relates to the technical field of feed split charging, in particular to automatic feed split charging equipment, which comprises a base, a support plate and a controller, the support plate is fixed on the base and used for supporting a feed bag, a weight sensor is arranged in the support plate and used for monitoring the weight of feed in the feed bag, and the weight sensor and the controller are in data transmission. Through cooperation of a weight sensor arranged in a supporting disc and a controller, when the preset split charging weight is reached, a discharging assembly is rapidly controlled to stop discharging, rotation of a gear enables two discharging stop rods connected with the gear to swing away from each other, opening and closing of a discharging opening of a hopper are conveniently achieved, and the split charging efficiency is improved. The opening degree of the discharging hopper can be adjusted by controlling the opening distance of the discharging stop lever, and the discharging speed can be adjusted conveniently.
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Description

TECHNICAL FIELD

[0001] The utility model relates to feed subpackaging technical field, specifically relates to a feed automatic subpackaging equipment. BACKGROUND

[0002] In the feed production industry, the traditional feed subpackaging mode mainly relies on manual operation. Manual subpackaging has many drawbacks, for example, it is difficult to accurately control the weight of each bag of feed, which can easily lead to weight deviation, affecting the consistency of product quality and market competitiveness; the subpackaging efficiency is low, and as the production scale expands, the labor cost increases significantly and cannot meet the needs of large-scale production.

[0003] In addition, some existing equipment can automatically discharge and bag, but the stability and accuracy of the steps of opening the feed bag and controlling the discharge are poor, and the problems of caking, blocking and poor discharge of feed in the hopper cannot be effectively solved.

[0004] Therefore, in order to solve at least part of the above technical problems, a feed automatic subpackaging equipment is provided. SUMMARY

[0005] The technical problem to be solved by the utility model is to provide a feed automatic subpackaging equipment, which can accurately monitor the weight of feed in the feed bag in real time through the cooperation of the weight sensor built in the support disc and the controller. When the preset subpackaging weight is reached, the discharge assembly is quickly controlled to stop discharging. The rotation of the gear makes the two discharge stop rods connected thereto swing away from each other, facilitating the opening and closing of the discharge port of the hopper. The opening distance of the discharge stop rod can be controlled to adjust the opening degree of the hopper discharge port, facilitating the adjustment of the discharge speed.

[0006] The utility model adopts the following technical scheme to achieve the utility model purpose:

[0007] A feed automatic subpackaging equipment includes a base, a hopper connected to the base through a plurality of supports, and the hopper is used for discharging;

[0008] A support disc is fixed on the base and is used for supporting the feed bag. The support disc is built with a weight sensor for monitoring the weight of feed in the feed bag. The weight sensor and the controller perform data transmission.

[0009] Further comprising a discharging assembly connected to the hopper, the discharging assembly comprising a gear and two symmetrical discharging bars, the discharging bars being U-shaped, the lower ends of the discharging bars matching the lower end discharge port of the hopper, when the two discharging bars abut each other, the upper part of the lower side of the discharging bars abutting against the lower end discharge port of the hopper, the two discharging bars forming a baffle to block the discharge port, so that the feed does not fall out, when the two discharging bars swing apart, the discharging bars do not block the lower end discharge port of the hopper, so that the feed can fall out;

[0010] A driving assembly connected to the gear for driving the swinging of the discharging bars.

[0011] As a further limitation of the technical solution, further comprising an agitating assembly, the agitating assembly comprising a fixed rod, a second electric push rod, an agitating rod and agitating blades, the second electric push rod being arranged at the upper end of the hopper, the second electric push rod being fixedly arranged on the hopper through the fixed rod, the extension rod of the second electric push rod fixing the upper end of the agitating rod, the lower end of the agitating rod being provided with a plurality of agitating blades from top to bottom, the agitating blades being arranged in the inner cavity of the hopper, the diameters of the agitating blades decreasing from top to bottom.

[0012] As a further limitation of the technical solution, the driving assembly comprises a chain and sprocket transmission module, a bearing seat, a support rod and a motor, the motor being fixed on the support rod, the support rod being fixed on the support frame, the support rod being fixed with the bearing seat, the bearing seat being rotatably connected to the center shaft of one sprocket of the chain and sprocket transmission module, the center shaft of the other sprocket of the chain and sprocket transmission module being fixed to the output shaft of the motor, the motor fixing the support rod, the center shaft of one sprocket of the chain and sprocket transmission module further fixedly connecting the center shaft of one gear.

[0013] As a further limitation of the technical solution, further comprising a bag opening assembly connected to the support frame for opening the feed bag, the bag opening assembly comprising a first electric push rod, an electric push rod support frame, a moving ring and a bag opening rod, one end of the electric push rod support frame being fixed to the support frame, the support frames being evenly arranged along the radial circumference of the hopper, each of the support frames being fixed with one electric push rod support frame, the moving ring being slidably arranged on the electric push rod support frame, the lower side of the moving ring being fixed with the bag opening rod, the upper side of the moving ring being fixed with the extension rod of the first electric push rod, the shell of the first electric push rod being fixed to the electric push rod support frame.

[0014] As a further limitation of the technical solution, the discharge funnel is arranged at the lower end of the discharge port of the hopper, and a gap is formed between the discharge funnel and the discharge port of the hopper for accommodating the discharge stopper, the discharge funnel is arranged in the limiting ring, the other end of the limiting ring is fixed to the other end of the electric push rod support, and the discharge funnel is used for receiving and guiding the feed discharged from the hopper to fall into the feed bag.

[0015] As a further limitation of the technical solution, the controller is electrically connected to the first electric push rod, the second electric push rod and the motor, a first sensor is arranged at the upper end in the hopper, the first sensor can monitor the height of the feed in the hopper and transmit the feed height information to the controller, and when the feed in the hopper is less than a set threshold, the controller sends a feed supplement reminder information to the terminal.

[0016] Compared with the prior art, the utility model has the advantages and positive effects that:

[0017] 1. Through the cooperation of the weight sensor built in the supporting disc and the controller, the weight of the feed in the feed bag can be accurately monitored in real time, and when the preset split weight is reached, the discharge assembly is quickly controlled to stop discharging, the rotation of the gear makes the two discharge stoppers connected thereto swing away from each other, the opening and closing of the discharge port of the hopper are facilitated, the opening degree of the discharge port of the hopper can be adjusted by controlling the opening distance of the discharge stopper, and the discharge speed is conveniently adjusted;

[0018] 2. The bag supporting assembly, the discharging assembly and the stirring assembly work cooperatively, greatly improving the speed and efficiency of feed splitting, and greatly shortening the splitting time compared with traditional manual splitting;

[0019] 3. The stirring assembly can be started in time according to the discharging condition of the feed in the hopper, the special shape and arrangement mode of the stirring blade, the diameter of which decreases from top to bottom and is smaller than the diameter of the inner cavity of the hopper, can effectively stir the feed in the hopper in all directions and multiple levels, prevent the feed from caking and blocking, ensure the stability and smoothness of the discharging process, and improve the continuity of splitting. BRIEF DESCRIPTION OF DRAWINGS

[0020] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained from these drawings by those skilled in the art without creating creative labor. In the drawings:

[0021] Figure 1 The drawings are schematic diagrams of the overall structure of the utility model Figure One ;

[0022] Figure 2 The overall structure of the utility model Figure Two ;

[0023] Figure 3 The overall structure of the utility model Figure 1 The local amplification of A in the middle

[0024] Figure 4 The overall structure of the utility model Figure Three .

[0025] Figure 5 The structure diagram of the stirring rod and the stirring blade of the utility model

[0026] Figure 6 The front view of the utility model

[0027] Figure 7 The overall structure of the utility model Figure Four .

[0028] In the figure: 1, hopper; 101, first sensor; 2, support; 3, bag supporting assembly; 301, first electric push rod; 302, electric push rod support; 3021, limiting ring; 303, moving ring; 304, bag supporting rod; 4, base; 5, supporting disc; 6, discharge funnel; 7, discharging assembly; 701, gear; 702, discharging stop rod; 8, driving assembly; 801, chain and sprocket transmission module; 802, bearing seat; 803, supporting rod; 804, motor; 9, stirring assembly; 901, fixed rod; 902, second electric push rod; 903, stirring rod; 9031, stirring blade. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and apparently, the described embodiments only represent some of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative work under the premise, belong to the scope of protection of the utility model. Figures 1-7 It should be noted that the left, right, up, down, front, back and other orientation terms in the embodiments of the utility model are only relative concepts or are referenced to the normal use state of the product, i.e. the advancing direction of the product, and should not be considered as limiting.

[0030] It should be noted that the left, right, up, down, front, back and other orientation terms in the embodiments of the utility model are only relative concepts or are referenced to the normal use state of the product, i.e. the advancing direction of the product, and should not be considered as limiting.

[0031] When a component is referred to as being "on" or "connected to" another component, it can be directly on or connected to the other component, or there can be intervening components present.

[0032] The embodiment is a feed automatic sub-packaging equipment, which comprises a base 4, a hopper 1 connected to the base 4 through a plurality of supports 2, the hopper 1 being used for discharging;

[0033] A supporting disc 5 is fixed on the base 4 and used for supporting a feed bag, the supporting disc 5 is internally provided with a weight sensor used for monitoring the weight of the feed in the feed bag, the weight sensor and a controller perform data transmission;

[0034] Referring to Figure 2 and Figure 7 The embodiment further comprises a discharging assembly 7 connected to the hopper 1, the discharging assembly 7 comprises a gear 701 and two symmetrical U-shaped discharging stop levers 702, the lower ends of the discharging stop levers 702 are matched with the lower end discharge ports of the hopper 1, when the two discharging stop levers 702 abut against each other, the lower sides of the upper portions of the discharging stop levers 702 abut against the lower end discharge ports of the hopper 1, the two discharging stop levers 702 form a baffle for stopping the discharge ports, and the feed cannot fall out, when the two discharging stop levers 702 swing away from each other, the discharging stop levers 702 do not stop the lower end discharge ports of the hopper 1, and the feed can fall out, a driving assembly 8 is connected to the gear 701 and used for driving the discharging stop levers 702 to swing.

[0035] In the embodiment, the weight sensor in the supporting disc 5 monitors the weight of the feed in the feed bag in real time and transmits the weight data to the controller, when the preset sub-packaging weight is reached, the controller controls the driving assembly 8 to drive the discharging stop levers 702 to swing to the positions for stopping the discharge ports of the hopper 1, so that the discharging stop levers 702 stop the discharge ports again, the discharging is stopped, and the sub-packaging of one bag of feed is completed.

[0036] The embodiment further comprises an agitating assembly 9, the agitating assembly 9 comprises a fixing rod 901, a second electric push rod 902, an agitating rod 903 and agitating blades 9031, the second electric push rod 902 is arranged at the upper end of the hopper 1, the second electric push rod 902 is fixed on the hopper 1 through the fixing rod 901, the extension rod of the second electric push rod 902 fixes the upper end of the agitating rod 903, the lower end of the agitating rod 903 is provided with a plurality of the agitating blades 9031 from top to bottom, the agitating blades 9031 are arranged in the inner cavity of the hopper 1, the diameters of the agitating blades 9031 gradually decrease from top to bottom, and the diameters of the agitating blades 9031 are smaller than the diameter of the inner cavity of the hopper 1.

[0037] In the present embodiment, during the feed dispensing process, if the feed in the hopper 1 cannot be discharged smoothly, the controller can start the second electric push rod 902 in the stirring assembly 9, the telescopic rod of the second electric push rod 902 drives the stirring rod 903 to move up and down, and the stirring blades 9031 at the lower end of the stirring rod 903 stir the feed in the hopper 1, so that the feed maintains good fluidity and ensures smooth discharge.

[0038] The driving assembly 8 comprises a chain and sprocket transmission module 801, a bearing seat 802, a support rod 803 and a motor 804. The motor 804 is fixedly arranged on the support rod 803, the support rod 803 is fixedly arranged on the support 2, the support rod 803 is fixed with the bearing seat 802, the bearing seat 802 is rotationally connected to the central shaft of one sprocket of the chain and sprocket transmission module 801, the central shaft of the other sprocket of the chain and sprocket transmission module 801 is fixed to the output shaft of the motor 804, the motor 804 fixes the support rod 803, and the central shaft of one sprocket of the chain and sprocket transmission module 801 is further fixedly connected to the central shaft of one gear 701.

[0039] In the present embodiment, the motor 804 in the driving assembly 8 is started to drive the gear 701 through the chain and sprocket transmission module 801, and the rotation of the gear 701 makes the two discharge stoppers 702 connected thereto swing towards or away from each other. When the two discharge stoppers 702 abut against each other, the lower side of the upper part of the discharge stopper 702 abuts against the lower end of the discharge port of the hopper 1 to form a baffle to prevent the feed from falling. When the discharge is needed, the motor 804 drives the discharge stoppers 702 to swing away from each other, at which time the discharge stoppers 702 no longer block the lower end of the discharge port of the hopper 1, and the feed falls into the opened feed bag through the discharge hopper 6 under the action of gravity.

[0040] Specifically, the discharge stopper 702 can also adjust the opening size of the discharge port by not completely abutting against the lower end of the discharge port of the hopper 1.

[0041] The bag opening assembly 3 is connected to the support 2 and is used to open the feed bag. The bag opening assembly 3 comprises a first electric push rod 301, an electric push rod support 302, a moving ring 303 and a bag opening rod 304. One end of the electric push rod support 302 is fixed to the support 2, the supports 2 are evenly arranged along the radial circumference of the hopper 1, each support 2 is fixed with one electric push rod support 302, the moving ring 303 is slidably arranged on the electric push rod support 302, the lower side of the moving ring 303 is fixed with the bag opening rod 304, the upper side of the moving ring 303 is fixed with the telescopic rod of the first electric push rod 301, and the shell of the first electric push rod 301 is fixed to the electric push rod support 302.

[0042] In this embodiment, when the feed needs to be divided, the controller controls the first electric push rod 301 in the bag supporting assembly 3 to work, the telescopic rod of the first electric push rod 301 pushes the moving ring 303 to slide on the electric push rod support 302, thereby driving the bag supporting rod 304 to open outward, supporting the feed bag on the supporting disc 5, and preparing to receive the feed.

[0043] The discharge funnel 6 is arranged at the lower end of the discharge port of the hopper 1, and has a gap between the discharge funnel 6 and the discharge port of the hopper 1 for accommodating the discharging stop rod 702. The discharge funnel 6 is arranged in the limiting ring 3021 which fixes the other end of all the electric push rod supports 302. The discharge funnel 6 is used to receive and guide the feed flowing out of the hopper 1, so that the feed falls into the feed bag.

[0044] The controller is electrically connected with the first electric push rod 301, the second electric push rod 902 and the motor 804. The first sensor 101 is arranged at the upper end in the hopper 1. The first sensor 101 can monitor the height of the feed in the hopper 1 and transmit the feed height information to the controller. When the feed in the hopper 1 is less than the set threshold value, the controller sends a feed replenishment reminder information to the terminal.

[0045] In this embodiment, the first sensor 101 monitors the height of the feed in the hopper 1. When the feed in the hopper 1 is less than the set threshold value, the controller sends a feed replenishment reminder information to the terminal, so as to replenish the feed in time and ensure the continuity of the division work. Here, the prior art is not described in detail.

[0046] In use, the equipment needs to be placed in a stable working site. According to the type and specification of the feed to be divided, the controller is set with the parameters such as the weight of each bag of feed to be divided and the minimum height threshold of the feed in the hopper 1.

[0047] When the feed is divided, the feed to be divided is added to the hopper 1 through a suitable conveying device. It is noted that the maximum capacity of the hopper 1 should not be exceeded, so as to prevent the feed from overflowing or the equipment from being damaged.

[0048] The empty feed bag is placed on the supporting disc 5, and it is ensured that the opening of the feed bag is below the bag supporting rod 304 of the bag supporting assembly 3. The controller controls the bag supporting assembly 3 to work. The first electric push rod 301 pushes the bag supporting rod 304 to open the feed bag and plays a certain supporting and limiting role on the feed bag.

[0049] The motor 804 in the driving assembly 8 is started, the motor 804 drives the gear 701 to rotate through the chain and sprocket transmission module 801, the rotation of the gear 701 makes the two blanking levers 702 connected with the gear 701 swing away from each other, at this time, the blanking levers 702 no longer block the lower end discharge port of the hopper 1, the opening degree of the hopper 1 can be adjusted by controlling the opening distance of the blanking levers 702, and the blanking speed is conveniently adjusted;

[0050] When blanking, the feed falls into the opened feed bag through the discharge funnel 6 under the action of gravity, in the process of sub-packaging, the weight sensor in the supporting disc 5 monitors the weight of the feed in the feed bag in real time and transmits the weight data to the controller, when the weight sensor detects that the weight of the feed in the feed bag reaches the preset sub-packaging weight, the controller immediately controls the motor 804 in the driving assembly 8 to reverse, the motor 804 drives the gear 701 to make the blanking levers 702 swing close to each other, when the blanking levers 702 abut against each other and the lower upper part abuts against the lower end discharge port of the hopper 1, a baffle is formed to prevent the feed from continuing to fall, thereby completing the accurate sub-packaging of a bag of feed.

[0051] In the process of sub-packaging the feed, if the feed in the hopper 1 is not blanked smoothly, such as feed caking or poor flowability, the controller will automatically start the second electric push rod 902 in the stirring assembly 9, the telescopic rod of the second electric push rod 902 drives the stirring rod 903 to move up and down reciprocatingly, the stirring blade 9031 at the lower end of the stirring rod 903 stirs the feed in the hopper 1 sufficiently, so that the feed restores good flowability, and ensures that the blanking process can continue and proceed smoothly.

[0052] The above only discloses specific embodiments of the utility model, but the utility model is not limited to this, any changes that can be thought of by those skilled in the art should fall into the protection scope of the utility model.

Claims

1. A feed automatic portioning apparatus comprising a base (4), characterized in that, The hopper (1) is connected with the base (4) through several supports (2), and the hopper (1) is used for discharging; A supporting disc (5) is fixed on the base (4) and used for supporting a feed bag, and a weight sensor is arranged in the supporting disc (5) and used for monitoring the weight of the feed in the feed bag, and the weight sensor and a controller are connected for data transmission; The discharging assembly (7) is connected with the hopper (1), the discharging assembly (7) comprises a gear (701) and two symmetrical discharging stop levers (702), the discharging stop levers (702) are U-shaped, the lower ends of the discharging stop levers (702) are matched with the lower end discharge ports of the hopper (1), when the two discharging stop levers (702) abut against each other, the lower sides of the upper portions of the discharging stop levers (702) abut against the lower end discharge ports of the hopper (1), the two discharging stop levers (702) form a baffle for stopping the discharge ports, and the feed cannot fall out, when the two discharging stop levers (702) swing away from each other, the discharging stop levers (702) cannot stop the lower end discharge ports of the hopper (1), and the feed can fall out. The driving assembly (8) is connected with the gear (701) and used for driving the discharging stop levers (702) to swing.

2. The automatic feed dispensing apparatus according to claim 1, wherein: The stirring assembly (9) comprises a fixing rod (901), a second electric push rod (902), a stirring rod (903) and stirring blades (9031), the second electric push rod (902) is arranged at the upper end of the hopper (1), the second electric push rod (902) is fixed on the hopper (1) through the fixing rod (901), the telescopic rod of the second electric push rod (902) fixes the upper end of the stirring rod (903), the lower end of the stirring rod (903) is provided with a plurality of the stirring blades (9031) from top to bottom, the stirring blades (9031) are arranged in the inner cavity of the hopper (1), and the diameters of the stirring blades (9031) gradually decrease from top to bottom.

3. The automatic feed dispensing apparatus according to claim 2, wherein: The driving assembly (8) comprises a chain and sprocket transmission module (801), a bearing seat (802), a supporting rod (803) and a motor (804), the motor (804) is fixed on the supporting rod (803), the supporting rod (803) is fixed on the support (2), the supporting rod (803) is fixed with the bearing seat (802), the bearing seat (802) is rotationally connected with the central shaft of one sprocket of the chain and sprocket transmission module (801), the central shaft of the other sprocket of the chain and sprocket transmission module (801) is fixed with the output shaft of the motor (804), the motor (804) is fixed on the supporting rod (803), and the central shaft of one sprocket of the chain and sprocket transmission module (801) is further fixedly connected with the central shaft of one gear (701).

4. The automatic feed dispensing apparatus according to claim 3, wherein: Further comprising a bag opening assembly (3) connected to the support (2) for opening the feed bag, the bag opening assembly (3) comprising a first electric push rod (301), an electric push rod support (302), a moving ring (303) and a bag opening rod (304), one end of the electric push rod support (302) is fixed to the support (2), the supports (2) are evenly arranged along the radial circumference of the hopper (1), one electric push rod support (302) is fixed to each support (2), the moving ring (303) is slidably arranged on the electric push rod support (302), the lower side of the moving ring (303) is fixed to the bag opening rod (304), the upper side of the moving ring (303) is fixed to the telescopic rod of the first electric push rod (301), and the shell of the first electric push rod (301) is fixed to the electric push rod support (302).

5. The automatic feed dispensing apparatus according to claim 4, wherein: Further comprising a discharge funnel (6) arranged at the lower end of the discharge port of the hopper (1), the discharge funnel (6) and the discharge port of the hopper (1) have a gap therebetween for accommodating the discharge blocking rod (702), the discharge funnel (6) is arranged in a limiting ring (3021), the other end of the limiting ring (3021) is fixed to all the electric push rod supports (302), and the discharge funnel (6) is used for receiving and guiding the feed flowing out of the hopper (1) to fall into the feed bag.

6. The automatic feed dispensing apparatus according to claim 5, wherein: The controller is electrically connected to the first electric push rod (301), the second electric push rod (902) and the motor (804), a first sensor (101) is arranged at the upper end of the hopper (1), the first sensor (101) can monitor the height of the feed in the hopper (1) and transmit the feed height information to the controller, and when the feed in the hopper (1) is less than a set threshold, the controller sends a feed replenishment reminder information to the terminal.