Tensioning device for winding aluminum laminated film with ultrahigh adhesive force
By introducing a material guiding component, a material ejector mechanism, and a dust removal mechanism into the tensioning device, the problems of uneven tension and dust adhesion during the winding of aluminized film are solved, achieving stable winding of aluminized film and high-quality dust removal effect.
Patent Information
- Application Number
- CN202422923281.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing tensioning devices rely on a single method for adjusting tension during the aluminized film winding process, leading to problems such as overlapping wrinkles and dust accumulation on the aluminized film.
A tensioning device was designed, comprising a material guiding assembly, a top material mechanism, a bottom pressing mechanism, and a dust removal mechanism. By setting up an arc-shaped groove plate, an electric lifting rod, and a dust removal housing, it can achieve double-sided dust removal and height adjustment of the aluminum-coated film, preventing dust from falling.
It effectively prevents overlapping wrinkles and dust adhesion caused by uneven tension during the winding process of aluminized film, thus improving the winding quality of aluminized film.
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Figure CN223522002U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of aluminium coating film winding technical field, specifically a kind of aluminium coating film winding is used for the tensioning device of superhigh adhesion. BACKGROUND
[0002] Superhigh adhesion aluminium coating film is formed by adopting special process to coat a layer of very thin metal aluminum on plastic film surface. When winding, it often causes relaxation in the conveying process due to inconsistency of the two processes, resulting in overlapping wrinkles of aluminium coating film. The existing tensioning device is relatively single, and can only drive the tensioning roller to be lifted up or pressed down to adjust the tensioning force, resulting in general tensioning effect.
[0003] In the prior art, a patent document with publication number CN109607282B is proposed to solve the above technical problems. The technical solution disclosed in the patent document is as follows: a tensioning device for winding type membrane winding, comprising a workbench, the workbench bottom is provided with supporting feet.
[0004] To solve the problem that the existing tensioning device is relatively single and can only drive the tensioning roller to be lifted up or pressed down to adjust the tensioning force, resulting in general tensioning effect, the prior art adopts the mode of setting first and second winding devices and setting film inlet and outlet in front of the tensioning device for processing, but the wind force generated during tensioning movement can also bring dust to the surface of the aluminium coating film, thereby causing the problem of dust adhering to the wound aluminium coating film. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a tensioning device for winding aluminium coating film with superhigh adhesion, to solve the problems raised in the background art.
[0006] To solve the above technical problems, the utility model adopts the following technical solution:
[0007] A tensioning device for winding aluminium coating film with superhigh adhesion, comprising a material guiding assembly, a material lifting mechanism is fixedly installed at the bottom of the material guiding assembly, a material pressing mechanism is fixedly installed on the surface of the material guiding assembly, and a dust removing mechanism is fixedly installed inside the material guiding assembly.
[0008] The material pressing mechanism comprises a material pressing unit and a dust guiding unit, and the dust guiding unit is fixedly installed on one side of the material pressing unit.
[0009] The further improvement of the utility model technical solution is that the material guiding assembly comprises a supporting table, a mounting bracket is fixedly installed on the bottom surface of the supporting table, and a material guiding roller is fixedly installed on the top surface of the supporting table.
[0010] The further improvement of the utility model technical scheme lies in: the material ejecting mechanism comprises a material ejecting cylinder fixedly installed on the surface of the mounting frame, a material ejecting roller is fixedly installed on the top surface of the output rod of the material ejecting cylinder, an arc-shaped groove plate is fixedly installed on the inner surface of the material ejecting roller, a secondary material ejecting part is fixedly installed on the surface of the mounting frame away from the material ejecting cylinder, the arc-shaped groove plate is arranged on the material ejecting roller and connected with the dust removal pipe, dust adhered to the bottom surface of the super-high adhesion aluminum plating film can be absorbed during the moving and winding process of the super-high adhesion aluminum plating film, thereby preventing the quality problem of the aluminum plating film caused by dust adhered after winding.
[0011] The further improvement of the utility model technical scheme lies in: the material ejecting mechanism comprises a material ejecting cylinder fixedly installed on the surface of the mounting frame, a material ejecting roller is fixedly installed on the top surface of the output rod of the material ejecting cylinder, an arc-shaped groove plate is fixedly installed on the inner surface of the material ejecting roller, a secondary material ejecting part is fixedly installed on the surface of the mounting frame away from the material ejecting cylinder, the arc-shaped groove plate is arranged on the material ejecting roller and connected with the dust removal pipe, dust adhered to the bottom surface of the super-high adhesion aluminum plating film can be absorbed during the moving and winding process of the super-high adhesion aluminum plating film, thereby preventing the quality problem of the aluminum plating film caused by dust adhered after winding.
[0012] The further improvement of the utility model technical scheme lies in: the dust guide unit comprises a mounting rod fixedly installed on the left side of the U-shaped frame, an electric lifting rod is fixedly installed on the surface of the mounting rod, a dust guide cover is fixedly installed on one end of the output rod of the electric lifting rod, the dust guide unit is arranged, dust removal work of the dust removal cabinet can be realized by being connected with the dust removal pipe frame, thereby achieving dust removal operation on the top surface of the super-high adhesion aluminum plating film, and the electric lifting rod can be adjusted in height according to the position.
[0013] The further improvement of the utility model technical scheme lies in: the dust removal mechanism comprises a dust removal cabinet fixedly installed in the middle of the mounting frame, a dust removal pipe is fixedly installed on the first absorbing end of the dust removal cabinet, a dust removal pipe frame is fixedly installed on the second absorbing end of the dust removal cabinet, the dust removal cabinet is connected with the dust removal pipe and the dust removal pipe frame, dust removal work of the dust removal equipment in the single dust removal cabinet can be realized in double positions or multiple positions, and wind generated during tensioning and moving can be prevented from carrying dust to the surface of the aluminum plating film.
[0014] The further improvement of the utility model technical scheme lies in: one end of the dust removal pipe is sleeved with the material ejecting roller, one end of the dust removal pipe frame is sleeved with the dust guide cover, and the dust removal pipe is connected with the dust removal pipe frame, thereby realizing dust cleaning on two surfaces of the super-high adhesion aluminum plating film.
[0015] Due to the adoption of the above technical scheme, the utility model has the following technical progress compared with the prior art:
[0016] The utility model provides a kind of tensioning device for super-high adhesion aluminum plating film winding, dust removal work of the dust removal cabinet can be realized by being connected with the dust removal pipe frame by setting dust guide unit, thereby achieving dust removal operation on the top surface of the super-high adhesion aluminum plating film, and the electric lifting rod can be adjusted in height according to the position.
[0017] The utility model provides a kind of for the tensioning device of superhigh adhesion aluminum coating winding, by being connected dust removal pipe and dust removal pipe frame by setting dust removal case, can realize the dust collection work of double position or more position by dust removal equipment in single dust removal case, prevent the wind force generated when tensioning moves will take dust to the surface of aluminum coating.
[0018] The utility model provides a kind of for the tensioning device of superhigh adhesion aluminum coating winding, by setting arc groove plate on material lifting roller and connecting dust removal pipe, can absorb the dust adhered to the bottom surface of superhigh adhesion aluminum coating during moving winding, to prevent dust adhered to the aluminum coating after winding from existing quality problem. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the structural schematic diagram of the utility model;
[0020] Figure 2 It is the structural schematic diagram of the material guiding assembly and material lifting mechanism of the utility model;
[0021] Figure 3 It is the structural schematic diagram of the utility model Figure 2 of A place amplification;
[0022] Figure 4 It is the structural schematic diagram of the material pressing mechanism of the utility model;
[0023] Figure 5 It is the structural schematic diagram of the dust removal mechanism of the utility model.
[0024] In the drawing: 1, material guiding assembly;2, material lifting mechanism;3, material pressing mechanism;4, dust removal mechanism;11, support table;12, mounting frame;13, material guiding roller;21, material lifting cylinder;22, material lifting roller;23, arc groove plate;24, auxiliary material lifting part;31, U-shaped frame;32, material pressing cylinder;33, material pressing roller;34, mounting rod;35, electric lifting rod;36, dust guide cover;41, dust removal case;42, dust removal pipe;43, dust removal pipe frame. DETAILED DESCRIPTION
[0025] The utility model will be further explained in detail in combination with example: Example
[0026] As Figures 1-5As shown, the utility model provides a kind of for the tensioning device of superhigh adhesion aluminum coating winding, including material guiding component 1, material guiding component 1 includes support table 11, and the bottom surface of support table 11 is fixedly installed with mounting bracket 12, and the top surface of support table 11 is fixedly installed with material guiding roller 13, and the bottom of material guiding component 1 is fixedly installed with material pushing mechanism 2, and the surface of material guiding component 1 is fixedly installed with material pressing mechanism 3, and the inside of material guiding component 1 is fixedly installed with dust removal mechanism 4;Material pressing mechanism 3 includes material pressing unit and dust guiding unit, and dust guiding unit is fixedly installed at the side of material pressing unit, and by setting dust removal mechanism 4, the dust on the upper and lower surfaces of superhigh adhesion aluminum coating can be absorbed, to prevent dust from falling on superhigh adhesion aluminum coating during winding tensioning process to affect the quality of product. EMBODIMENT
[0027] As Figures 1-5 Shown, on the basis of embodiment 1, the utility model provides a kind of technical scheme: preferably, material pushing mechanism 2 includes top material cylinder 21 fixedly installed on the surface of mounting bracket 12, and the output rod top surface of top material cylinder 21 is fixedly installed with top material roller 22, and the inner surface of top material roller 22 is fixedly installed with arc groove plate 23, and the surface of mounting bracket 12 away from top material cylinder 21 is fixedly installed with vice top material piece 24, and material pressing unit includes U-shaped frame 31 fixedly installed on the surface of mounting bracket 12, and the inner top surface of U-shaped frame 31 is fixedly installed with pressing cylinder 32, and the output rod bottom surface of pressing cylinder 32 is fixedly installed with pressing roller 33, and dust guiding unit includes mounting rod 34 fixedly installed on the left side of U-shaped frame 31, and the surface of mounting rod 34 is fixedly installed with electric lifting rod 35, and the output rod one end of electric lifting rod 35 is fixedly installed with dust guiding cover 36, by setting dust guiding unit, dust removal machine box 41 can be realized dust absorption work by cooperating connection dust removal pipe frame 43, to reach the dust removal operation on the top surface of superhigh adhesion aluminum coating, and electric lifting rod 35 can be adjusted in height according to position by being set simultaneously. EMBODIMENT
[0028] As Figures 1-5 Shown, on the basis of embodiment 1-2, the utility model provides a kind of technical scheme: preferably, dust removal mechanism 4 includes dust removal machine box 41 fixedly installed in the middle of mounting bracket 12, and the first absorption end of dust removal machine box 41 is fixedly installed with dust removal pipe 42, and the second absorption end of dust removal machine box 41 is fixedly installed with dust removal pipe frame 43, and one end of dust removal pipe 42 and top material roller 22 are sleeved, and one end of dust removal pipe frame 43 and dust guiding cover 36 are sleeved, by setting dust removal machine box 41 to connect dust removal pipe 42 and dust removal pipe frame 43, the dust removal equipment in single dust removal machine box 41 can be realized double position or multiple position dust absorption work, to prevent the wind generated when tensioning moves from taking dust to the surface of aluminum coating.
[0029] The working principle of the tensioning device for the winding of superhigh adhesion aluminum coating will be described in detail below.
[0030] As shown in Figures 1-5 the use of the tensioning device, the super high adhesion aluminum film is passed from below the first material guide roller 13, then sequentially enters above the material lifting roller 22, below the material pressing roller 33 and above the auxiliary material lifting part 24, and finally is passed out from below the second material guide roller 13. The material lifting cylinder 21 and the downward pressing cylinder 32 are started according to the tension degree to adjust and tighten, so that the super high adhesion aluminum film can be stably and tightly wound, and according to the requirement, the dust removal pipe 42 is installed on the material lifting roller 22, the dust removal equipment in the dust removal machine box is started to cooperate with the dust removal pipe 42 and the dust removal pipe frame 43 to perform the surface dust removal work of the super high adhesion aluminum film, and meanwhile, a group of dust guide units connected with the dust removal pipe frame 43 can be added on the right side of the U-shaped frame 31 to improve the dust removal effect.
[0031] The above has made a detailed description of the utility model in general, but some modifications or improvements can be made on the basis of the utility model, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.
Claims
1. A tensioning device for winding super high adhesion aluminum plated film, comprising a material guiding assembly (1), characterized in that: The bottom of the material guide assembly (1) is fixedly installed with a material lifting mechanism (2), the surface of the material guide assembly (1) is fixedly installed with a material pressing mechanism (3), and the inside of the material guide assembly (1) is fixedly installed with a dust removal mechanism (4). The material pressing mechanism (3) comprises a material pressing unit and a dust guide unit, and the dust guide unit is fixedly installed on one side of the material pressing unit.
2. The tensioning device for the super high adhesion aluminum plated film according to claim 1, wherein: The material guide assembly (1) comprises a support table (11), the bottom surface of the support table (11) is fixedly installed with a mounting bracket (12), and the top surface of the support table (11) is fixedly installed with a material guide roller (13).
3. The tensioning device for super high adhesion aluminum plated film according to claim 2, wherein: The material lifting mechanism (2) comprises a material lifting cylinder (21) fixedly installed on the surface of the mounting bracket (12), the output rod top surface of the material lifting cylinder (21) is fixedly installed with a material lifting roller (22), the inner surface of the material lifting roller (22) is fixedly installed with an arc-shaped groove plate (23), and the surface of the mounting bracket (12) away from the material lifting cylinder (21) is fixedly installed with a secondary material lifting piece (24).
4. The tensioning device for super high adhesion aluminum plated film according to claim 2, wherein: The material pressing unit comprises a U-shaped bracket (31) fixedly installed on the surface of the mounting bracket (12), the inner top surface of the U-shaped bracket (31) is fixedly installed with a material pressing cylinder (32), and the output rod bottom surface of the material pressing cylinder (32) is fixedly installed with a material pressing roller (33).
5. The tensioning device for super high adhesion aluminum plated film according to claim 4, wherein: The dust guide unit comprises a mounting rod (34) fixedly installed on the left side of the U-shaped bracket (31), the surface of the mounting rod (34) is fixedly installed with an electric lifting rod (35), and one end of the output rod of the electric lifting rod (35) is fixedly installed with a dust guide cover (36).
6. The tensioning device for super high adhesion aluminum plated film according to claim 2, wherein: The dust removal mechanism (4) comprises a dust removal box (41) fixedly installed in the middle of the mounting bracket (12), the first absorption end of the dust removal box (41) is fixedly installed with a dust removal pipe (42), and the second absorption end of the dust removal box (41) is fixedly installed with a dust removal pipe bracket (43).
7. The tensioning device for super high adhesion aluminum plated film according to claim 6, wherein: One end of the dust removal pipe (42) is sleeved with the material lifting roller (22), and one end of the dust removal pipe bracket (43) is sleeved with the dust guide cover (36).
Citation Information
Patent Citations
A tensioning device for winding up a roll of film
CN109607282B