Cone yarn dip dyeing device
The design of the yarn package dyeing device has enabled efficient and automated dyeing of small batches of yarn packages, solving the problems of high labor intensity and low efficiency of manual operation, and improving dyeing efficiency and uniformity.
Patent Information
- Application Number
- CN202423095698.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In the process of dyeing small batches of yarn packages, manual operation is labor-intensive, inefficient, and time-consuming, making existing equipment unsuitable.
Design a yarn bobbin dyeing device, including a bobbin body, a bobbin cover, a support frame, a stirring structure, and a spraying structure. The bobbin cover can be raised and lowered. Combined with the stirring structure and the spraying structure, it simplifies the loading and unloading of yarn bobbins, ensures uniform flow of dye liquor, and accelerates the dyeing speed.
It reduces the labor intensity of workers, improves dyeing efficiency, shortens process time, and ensures uniform dyeing of yarn.
Smart Images
Figure CN223522810U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile production technology, and in particular to a yarn dyeing device. Background Technology
[0002] In the textile industry, yarn dyeing is a crucial process, and its quality directly affects the color, uniformity, and feel of the final product.
[0003] In related technologies, large quantities of yarn are usually dipped into the dyeing drum using a movable truss, and then lifted out of the drum after the dyeing process is complete.
[0004] However, this method is not suitable for small-batch yarn dyeing, which still relies mainly on manual operation. In particular, the process of putting the yarn into the dyeing vat and taking it out of the vat is labor-intensive for the relevant workers. Moreover, for small-batch yarn dyeing, since the number of yarns dyed each time is small and the dyeing process is often time-consuming, dyeing efficiency has become the key factor limiting small-batch yarn dyeing. Utility Model Content
[0005] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0006] To achieve the above objectives, the first aspect of this utility model provides a yarn dyeing device, comprising: a cylinder body, a cylinder cover, a support frame, a stirring structure, a spraying structure, and a placement frame, wherein the cylinder body is filled with dyeing liquid; the cylinder cover is liftably mounted on the cylinder body; the support frame is mounted inside the cylinder body; the stirring structure is located at the bottom of the cylinder body, and the working end of the stirring structure is located below the support frame; the water inlet end of the spraying structure is connected to the bottom of the cylinder body, and the water outlet end of the spraying structure is spirally mounted on the inner wall of the cylinder body and has multiple spray holes; the placement frame is mounted on the cylinder cover, and when the cylinder cover is closed on the cylinder body, the bottom of the placement frame abuts against the support frame.
[0007] In addition, the yarn dyeing apparatus proposed above according to this utility model may also have the following additional technical features:
[0008] As a further description of the above technical solution: the cylinder cover is rotatably connected to the telescopic end of the telescopic rod via a connecting plate, and the telescopic rod is vertically installed on the outer wall of the cylinder.
[0009] As a further description of the above technical solution: the support frame includes a central part and an extension part, wherein a plurality of the extension parts are respectively disposed on the outer ring of the central part and extend to the inner wall of the cylinder.
[0010] As the further description of the above technical solution: the stirring structure comprises a driving motor, a rotating disc and a paddle, wherein the driving motor is arranged at the bottom of the barrel body; the rotating disc is arranged in the barrel body and connected with the output end of the driving motor; and the paddle is arranged on the rotating disc.
[0011] As the further description of the above technical solution: the spraying structure comprises a liquid inlet pipe, a pump body, a connecting pipe and a liquid outlet pipe, wherein one end of the liquid inlet pipe is communicated with the bottom of the barrel body, and the other end is connected with the pump body; the liquid outlet pipe is a spiral pipe and is fixed on the inner wall of the barrel body, and the liquid outlet pipe is connected with the pump body through the connecting pipe; and a plurality of spraying holes are arranged on one side of the liquid outlet pipe close to the center of the barrel body.
[0012] As the further description of the above technical solution: a limiting ring is arranged at the upper part of the barrel body to shield the liquid outlet pipe.
[0013] As the further description of the above technical solution: the placing frame comprises a base frame, a connecting rod and a placing rod, wherein the connecting rod is arranged at the center of the base frame and detachably connected with the barrel cover; and a plurality of placing rods are arranged on the base frame to sleevedly arrange the barrel cover on the placing rods.
[0014] According to the barrel dyeing device, the placing frame can be lifted together with the barrel cover through the lifting design of the barrel cover, the loading and unloading process of the barrel is simplified, and the labor intensity of workers is reduced; the stirring structure arranged at the bottom of the barrel body can make the dyeing liquid uniformly flow in the barrel body, ensure that the yarn can fully contact the dyeing liquid, and in combination with the spraying structure, the dyeing speed is accelerated, the overall process time is shortened, and the dyeing efficiency is improved.
[0015] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0016] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
[0017] Figure 1 is a structure schematic view of a barrel dyeing device according to one embodiment of the present application;
[0018] Figure 2 is a structure schematic view of a barrel dyeing device according to another embodiment of the present application;
[0019] Figure 3It is the internal structure schematic view of the cheese dip dyeing device according to an embodiment of the utility model;
[0020] Figure 4 It is the structure schematic view of the support frame according to an embodiment of the utility model;
[0021] Figure 5 It is the schematic view of the stirring structure according to an embodiment of the utility model;
[0022] Figure 6 It is the structure schematic view of the placing rack according to an embodiment of the utility model;
[0023] As shown in the figure:
[0024] 100, cylinder body;200, cylinder cover;201, telescopic rod;300, support frame;310, center part;320, extension part;400, stirring structure;410, driving motor;420, rotating disc;430, paddle;500, spraying structure;501, limiting ring;510, liquid inlet pipe;520, pump body;530, connecting pipe;540, liquid outlet pipe;600, placing rack;610, base frame;620, connecting rod;630, placing rod. DETAILED DESCRIPTION
[0025] The embodiments of the utility model are described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model.
[0026] The cheese dip dyeing device of the utility model embodiment is described below in conjunction with the drawings.
[0027] As Figures 1 to 3 shown, the cheese dip dyeing device of the utility model embodiment can include cylinder body 100, cylinder cover 200, support frame 300, stirring structure 400, spraying structure 500 and placing rack 600.
[0028] Among them, the dip dyeing liquid is poured into the cylinder body 100, the cylinder cover 200 can be lifted and set on the cylinder body 100, the support frame 300 is set in the cylinder body 100, the stirring structure 400 is set at the bottom of the cylinder body 100, and the working end of the stirring structure 400 is below the support frame 300.
[0029] The water inlet end of the spraying structure 500 is communicated with the bottom of the cylinder body 100, the water outlet end of the spraying structure 500 is spirally arranged on the inner wall of the cylinder body 100, and a plurality of spraying holes are formed.
[0030] The placing rack 600 is arranged on the barrel cover 200, and when the barrel cover 200 is covered on the barrel body 100, the bottom of the placing rack 600 abuts against the supporting rack 300.
[0031] Specifically, when the relevant staff member performs dip dyeing on the cone yarn, first, the relevant staff member lifts up the barrel cover 200, so that the placing rack 600 is lifted to above the barrel body 100 along with the barrel cover 200, and the dip dyeing liquid is poured into the barrel body 100.
[0032] Then the relevant staff member stacks the cone yarn on the placing rack 600, and after the stacking is completed, the barrel cover 200 is lowered, so that the placing rack 600 enters the barrel body 100 along with the cone yarn, at this time, the barrel cover 200 is covered on the barrel body 100, and the placing rack 600 abuts against the supporting rack 300.
[0033] Then, the relevant staff member starts the stirring structure 400 and the spraying structure 500, then the stirring structure 400 stirs the dip dyeing liquid at the bottom of the barrel body 100 through rotation, so that the dip dyeing of the cone yarn is more sufficient, and the spraying structure 500 sucks the dip dyeing liquid at the bottom to above the barrel body 100 and sprays it out, accelerates the flow of the dip dyeing liquid, so that the dip dyeing of the cone yarn is more thorough, so as to improve the dip dyeing speed.
[0034] When the preset dip dyeing time is reached, the work of the stirring structure 400 and the spraying structure 500 is stopped, the barrel cover 200 is lifted again, and the placing rack 600 is taken out from the barrel body 100, at this time, the dip dyeing process of the cone yarn is completed.
[0035] As a possible case, the barrel cover 200 is rotatably connected with the telescopic end of the telescopic rod 201 through the connecting plate, and the telescopic rod 201 is vertically arranged on the outer wall of the barrel body 100.
[0036] It should be noted that the relevant staff member can rotate the barrel cover 200 after the barrel cover 200 is lifted, so that the placing rack 600 is closer to the operator, and the operation amount is further reduced.
[0037] In an embodiment of the utility model, as shown in Figure 4 The supporting rack 300 includes a center part 310 and an extension part 320.
[0038] The plurality of extension parts 320 are respectively arranged on the outer circle of the center part 310 and extend to the inner wall of the barrel body 100.
[0039] It should be noted that the center part 310 can support the placing rack 600, and the design of the plurality of extension parts 320 can make the dip dyeing liquid enter above the supporting rack 300 between the extension parts 320 when the stirring structure 400 is working, so as to reduce the blocking effect of the supporting rack 300 on the dip dyeing liquid.
[0040] In one embodiment of the present application, as shown in Figure 5 The stirring structure 400 includes a driving motor 410, a rotating disc 420 and a paddle 430.
[0041] The driving motor 410 is arranged at the bottom of the cylinder 100, the rotating disc 420 is arranged in the cylinder 100 and connected to the output end of the driving motor 410, and the paddle 430 is arranged on the rotating disc 420.
[0042] It should be noted that the flow field generated by the stirring structure 400 can effectively avoid the stratification of the dyeing liquid, so that the dyeing liquid is uniformly distributed in the entire cylinder 100, ensuring that each yarn can obtain consistent color and quality. The continuous stirring action accelerates the updating speed of the dyeing liquid, shortens the time required to achieve the ideal dip dyeing effect, and improves the production efficiency.
[0043] Specifically, when stirring, the relevant staff starts the driving motor 410, and the output end of the driving motor 410 drives the rotating disc 420 to rotate, so that the paddle 430 on the rotating disc 420 rotates, thereby driving the dip dyeing liquid in the cylinder 100 to flow.
[0044] In one embodiment of the present application, as shown in Figure 3 The spraying structure 500 includes an inlet pipe 510, a pump body 520, a connecting pipe 530 and an outlet pipe 540.
[0045] The one end of the inlet pipe 510 is in communication with the bottom of the cylinder 100, the other end is connected with the pump body 520, the outlet pipe 540 is a spiral pipe and is fixed on the inner wall of the cylinder 100, and the outlet pipe 540 is connected with the pump body 520 through the connecting pipe 530, wherein a plurality of spraying holes are formed on one side of the outlet pipe 540 close to the center of the cylinder 100.
[0046] It should be noted that when the spraying structure 500 works, the relevant staff can open the pump body 520 to suck the dip dyeing liquid from the inlet pipe 510 and discharge it from the outlet pipe 540.
[0047] It can be understood that during the dipping, the liquid level of the dip dyeing liquid is usually equivalent to the height of the cylinder yarn, and at this time the top of the cylinder yarn may not be in contact with the dip dyeing liquid, and the spraying structure 500 can perform spraying operation on the top of the cylinder yarn to make the dipping more thorough. Even if the dip dyeing liquid completely immerses the cylinder yarn, when the outlet pipe 540 of the spraying structure 500 sprays the dip dyeing liquid, it can also accelerate the flow of the upper layer of the dip dyeing liquid.
[0048] As a possible case, to prevent the contact with the drain pipe and cause damage in the bobbin lifting process, the upper part of the bobbin body 100 is provided with a limiting ring 501 to shield the outlet pipe 540.
[0049] In an embodiment of the present application, as shown in Figure 6 The placing frame 600 includes a base frame 610, a connecting rod 620 and a placing rod 630.
[0050] The connecting rod 620 is arranged at the center of the base frame 610 and detachably connected with the bobbin cover 200, and a plurality of placing rods 630 are arranged on the base frame 610 to allow the bobbin sleeve to be arranged on the placing rod 630.
[0051] It should be noted that the inner wall of the bobbin cover 200 can be provided with a connecting head and be threadedly connected with the connecting rod 620, and the relevant staff can separate the placing frame 600 from the bobbin cover 200 by rotating the placing frame 600, so as to facilitate the replacement of the placing frame 600.
[0052] In summary, according to the bobbin dip dyeing device of the embodiment of the present application, the lifting design of the bobbin cover 200 allows the placing frame 600 to be lifted together with the bobbin cover 200, which simplifies the loading and unloading process of the bobbin and reduces the labor intensity of workers; the stirring structure 400 arranged at the bottom of the bobbin body 100 can make the dyeing liquid flow uniformly in the bobbin body 100, ensure that the yarn can fully contact the dyeing liquid, and in combination with the spraying structure 500, accelerate the dyeing speed, shorten the overall process time and improve the dyeing efficiency.
[0053] In the description of the present application, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0054] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
[0055] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and that changes, modifications, substitutions and variations can be made by those skilled in the art without departing from the scope of the present application.
Claims
1. A yarn dyeing apparatus, characterized in that, The utility model relates to a dyeing device, which comprises a barrel (100), a barrel cover (200), a support frame (300), a stirring structure (400), a spraying structure (500) and a placing frame (600), wherein, The barrel (100) is filled with dip dyeing liquid; The barrel cover (200) is arranged on the barrel (100) in a lifting manner; The support frame (300) is arranged in the barrel (100); The stirring structure (400) is arranged at the bottom of the barrel (100), and the working end of the stirring structure (400) is located below the support frame (300); The water inlet end of the spraying structure (500) is communicated with the bottom of the barrel (100), the water outlet end of the spraying structure (500) is arranged in a spiral shape on the inner wall of the barrel (100), and a plurality of spraying holes are formed in the water outlet end; The placing frame (600) is arranged on the barrel cover (200), and when the barrel cover (200) is closed on the barrel (100), the bottom of the placing frame (600) abuts against the support frame (300). The barrel cover (200) is rotatably connected to the telescopic end of a telescopic rod (201) through a connecting plate, and the telescopic rod (201) is vertically arranged on the outer wall of the barrel (100).
2. The package dyeing apparatus as claimed in claim 1, wherein The support frame (300) comprises a central part (310) and an extension part (320), wherein, 3. The package dyeing apparatus as claimed in claim 1, wherein A plurality of extension parts (320) are respectively arranged on the outer circle of the central part (310) and extend to the inner wall of the barrel (100). The stirring structure (400) comprises a driving motor (410), a rotating disc (420) and a paddle (430), wherein, 4. The package dyeing apparatus as claimed in claim 1, wherein The driving motor (410) is arranged at the bottom of the barrel (100); The rotating disc (420) is arranged in the barrel (100) and connected to the output end of the driving motor (410); The paddle (430) is arranged on the rotating disc (420). The spraying structure (500) comprises a liquid inlet pipe (510), a pump body (520), a connecting pipe (530) and a liquid outlet pipe (540), wherein, 5. The package dyeing apparatus as claimed in claim 1, wherein One end of the liquid inlet pipe (510) is communicated with the bottom of the barrel (100), and the other end is connected to the pump body (520); The liquid outlet pipe (540) is a spiral pipe and is fixed on the inner wall of the barrel (100), and the liquid outlet pipe (540) is connected to the pump body (520) through the connecting pipe (530); The liquid outlet pipe (540) is connected to the pump body (520) through the connecting pipe (530). A limiting ring (501) is arranged at the upper part of the barrel (100) to shield the liquid outlet pipe (540).
6. The package dyeing apparatus as claimed in claim 5, wherein The placing frame (600) comprises a base frame (610), a connecting rod (620) and a placing rod (630), wherein, 7. The package dyeing apparatus as claimed in claim 1, wherein The connecting rod (620) is arranged at the center of the base frame (610) and detachably connected to the barrel cover (200); A plurality of placing rods (630) are respectively arranged on the base frame (610) to sleevedly arrange the barrel cover on the placing rods (630).