Transmission mechanism of screw air compressor

By introducing an adjustment mechanism into the screw air compressor, the problem of difficulty in adjusting the distance between the air compressor and the motor was solved, and efficient installation of the coupling and stable operation of the transmission system were achieved.

CN223523973UActive Publication Date: 2025-11-07GUANGDONG QIZHUANGYUAN ENERGY SAVING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423298893.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-07
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

During the installation of existing screw air compressors, it is difficult to adjust the distance between the air compressor and the motor, which makes the installation of the coupling difficult, time-consuming and inefficient, and affects the stability of the transmission system.

Method used

An adjustment mechanism, including slide rails, mounting plates, and limit blocks, is adopted. Through sliding connections and limit hole structures, the positional relationship between the motor and the air compressor can be flexibly adjusted to ensure precise alignment and stable fixation of the coupling installation.

Benefits of technology

It improves the ease and efficiency of coupling installation, ensures the stability of the transmission system, reduces displacement and shaking during equipment operation, and enhances the flexibility of maintenance and commissioning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screw air compressors, in particular to a screw air compressor transmission mechanism which comprises an air compressor body. The output end of the motor is connected with the screw end of the air compressor main body through a coupler; the adjusting mechanism comprises a sliding rail, a mounting plate and a limiting block, the sliding rail can be mounted on the ground, the mounting plate and the sliding rail are embedded and slidably connected, the limiting block is fixed to the end, located on the air compressor body, of the sliding rail and can be fixed to the ground, and a hook is arranged on the side, facing the limiting block, of the mounting plate. L-shaped limiting holes matched with the hooks are formed in the sides, facing the mounting plate, of the limiting blocks, after the hooks are inserted into the limiting holes, the limiting holes limit the hooks to be pulled out, reset holes are formed in the tops of the limiting blocks, reset push rods are slidably connected into the reset holes, and the reset holes communicate with the limiting holes. The problem that the coupler is difficult to install after the air compressor and the motor are fixed is effectively solved through the adjusting mechanism, and installation convenience and efficiency are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to screw air compressor technical field, concretely is a screw air compressor transmission mechanism. BACKGROUND

[0002] Screw air compressor is a kind of air compressor using a pair of intermeshing helical rotor to compress gas, and its working process mainly includes air suction, compression, oil injection and exhaust links.Air suction, outside air enters the interdental volume formed by male and female rotors and casing through the air inlet;With the rotation of rotor, interdental volume is reduced gradually, and gas is gradually compressed, and in order to reduce temperature, sealing and lubrication, lubricating oil is injected into compression chamber;When compressed to a certain extent, the compressed gas is discharged through the exhaust port, and widely used in industrial manufacturing, power, metallurgy, light industry and many other industries.

[0003] However, in order to make full use of space, and convenient maintenance, usually use coupling to butt joint, so that during maintenance, the coupling can be removed, and the air compressor or motor can be maintained or repaired separately, which greatly reduces the workload of repair and maintenance, and can effectively improve the work efficiency.

[0004] But it can be found that, due to the relative fixed position of air compressor and motor, the distance between air compressor and motor is also difficult to adjust during installation, and after fixing air compressor and motor, it is relatively difficult to install coupling, and it is better to fix air compressor and motor first and then install coupling, so the process of installing air compressor and motor after maintenance is limited by the distance between air compressor and motor, which is difficult to adjust, which can lead to long installation time and low installation efficiency. UTILITY MODEL CONTENTS

[0005] (I) technical problem solved

[0006] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art, and provide a screw air compressor transmission mechanism, which solves the problems in the background art.

[0007] (II) technical scheme

[0008] In order to achieve the above object, the utility model provides a screw air compressor drive mechanism, include: air compressor main part, motor, motor output end is connected with the screw end of air compressor main part through a shaft coupling, adjusting mechanism, it includes slide rail, mounting plate, limit piece, slide rail can be installed on the ground, mounting plate and slide rail inlay and slidingly connected, limit piece is fixed in the one end of slide rail in air compressor main part, limit piece can be fixed with the ground, the side of mounting plate towards limit piece is equipped with the hook, the side of limit piece towards mounting plate is equipped with the limit hole of L type of being matched with hook, after hook is inserted into limit hole, limit hole restricts hook to pull out, the top of limit piece is equipped with reset hole, reset hole is connected with reset push rod in slidingly, reset hole and limit hole are communicated.

[0009] Optionally, the air compressor main body, the motor and the adjusting mechanism are all installed on a grounding plate, and the grounding plate is fixed on the ground.

[0010] Optionally, the hook on the mounting plate is two and is located at the top of the two slide rails respectively, and the reset push rod is in the shape of a Chinese character.

[0011] Optionally, the limit piece is slidably connected with the slide rail.

[0012] Optionally, a tooth groove is formed on the grounding plate, a limit gap is formed on the side of the limit piece towards the air compressor main body, a resisting piece is hingedly connected in the limit gap, a spring is arranged on one end of the resisting piece in the limit gap, the spring abuts against the limit piece and the resisting piece, and the resisting piece is embedded in the tooth groove to limit the sliding of the limit piece towards the air compressor main body.

[0013] Optionally, the end of the slide rail towards the air compressor main body is not more than the tooth groove.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides a screw air compressor drive mechanism, which has the following beneficial effects:

[0016] 1.The utility model discloses a sliding rail, mounting plate and limit block in the adjusting mechanism cooperate with each other, so that the mounting plate can move freely along the sliding rail, so that when the shaft coupling needs to be installed, the motor fixed on the mounting plate can be moved to the direction away from the air compressor main body, the gap between the motor and the air compressor main body is increased, the fine alignment operation is facilitated when the shaft coupling is installed, then the mounting plate is pushed to move to the direction of the limit block, when the hook is inserted into the limit hole, the L-shaped structure of the limit hole can effectively prevent the hook from being pulled out, so that the mounting plate can be fixed at the required position, the position of the motor or the air compressor main body fixed on the mounting plate is indirectly fixed, the random displacement does not occur when the normal operation is ensured, the stability of transmission is ensured, the shaft coupling installation difficulty problem caused by fixing the air compressor and the motor is effectively solved, the convenience and efficiency of installation are improved, and the stable and reliable operation of the whole screw air compressor transmission system is ensured.

[0017] 2.The utility model discloses a limit block and a sliding rail are connected in a sliding mode, in the process of actually installing and debugging the screw air compressor transmission mechanism, the position of the limit block on the sliding rail can be flexibly adjusted according to the specific situation, such as the different initial distance between the air compressor main body and the motor, the accurate position required when the shaft coupling is installed and the like, the position relationship between the mounting plate and the upper part thereof relative to the air compressor main body is changed, the adjustment flexibility of the whole transmission mechanism in the installation stage is further improved, and the positioning and installation of the parts are more accurately completed. DRAWINGS

[0018] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0019] Figure 2 It is a partial structure schematic view;

[0020] Figure 3 It is shown Figure 2 The side view structure schematic view of

[0021] Figure 4 It is shown the structure schematic view of the hook and the limit hole;

[0022] Figure 5 It is shown the structure schematic view of the abutting piece in the limit gap.

[0023] In the drawing: 1, air compressor main body; 2, motor; 3, sliding rail; 4, mounting plate; 5, limit block; 6, hook; 7, limit hole; 8, reset hole; 9, reset push rod; 10, grounding plate; 11, tooth groove; 12, limit gap; 13, abutting piece; 14, spring; 15, shaft coupling. DETAILED DESCRIPTION

[0024] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0025] Embodiment: Please refer to Figures 1 to 5 According to the embodiment of the present application, a technical solution is provided: a screw air compressor transmission mechanism, comprising: an air compressor body 1; a motor 2, the output end of the motor 2 is connected to the screw end of the air compressor body 1 through a coupling 15; an adjusting mechanism, which comprises a sliding rail 3, a mounting plate 4, a limiting block 5, the sliding rail 3 can be installed on the ground, the mounting plate 4 is embedded and slidingly connected with the sliding rail 3, the limiting block 5 is fixed at one end of the sliding rail 3 located at the air compressor body 1, the limiting block 5 can be fixed to the ground, the side of the mounting plate 4 facing the limiting block 5 is provided with a hook 6, the side of the limiting block 5 facing the mounting plate 4 is provided with an L-shaped limiting hole 7 matched with the hook 6, after the hook 6 is inserted into the limiting hole 7, the limiting hole 7 limits the hook 6 from being pulled out, a reset hole 8 is formed at the top of the limiting block 5, a reset push rod 9 is slidingly connected in the reset hole 8, and the reset hole 8 is communicated with the limiting hole 7.

[0026] In the process of installing the air compressor and the motor 2, when the two are fixed, installing the coupling 15 connecting them often faces many inconveniences, the operation space is limited, and it is difficult to accurately align, which is more prominent, which will increase the difficulty of installing the coupling 15, consume more time and labor cost, and even may affect the subsequent operation stability of the entire air compressor transmission system.

[0027] After the screw air compressor transmission mechanism with the above structure is adopted, the slide rail 3 can be installed on the ground first as the basic support part of the whole adjusting structure. Since the installation plate 4 is embedded with the slide rail 3 and can be connected in a sliding manner, the installation plate 4 can move freely along the slide rail 3. In this way, when the coupling 15 needs to be installed, the motor 2 fixed on the installation plate 4 can be moved in a sliding manner away from the air compressor body 1 to increase the gap between the motor 2 and the air compressor body 1, so as to facilitate fine alignment operation when the coupling 15 is installed. Then, the installation plate 4 is pushed to move towards the limiting block 5. After the hook 6 is inserted into the limiting hole 7, the L-shaped structure of the limiting hole 7 can effectively prevent the hook 6 from being pulled out, so that the installation plate 4 can be fixed at the required position, and the position of the motor 2 or the air compressor body 1 fixed on the installation plate 4 is indirectly fixed. This ensures that there is no random displacement during normal operation, and the stability of the transmission is ensured. This structure effectively solves the problem of difficult installation of the coupling 15 caused by fixing the air compressor and the motor 2. It improves the convenience and efficiency of installation, ensures the stable and reliable operation of the whole screw air compressor transmission system, and solves the problem in the prior art that the distance between the air compressor and the motor 2 is difficult to adjust, which easily leads to long installation time and low installation efficiency.

[0028] The air compressor body 1, the motor 2 and the adjusting mechanism are all installed on the grounding plate 10, and the grounding plate 10 is fixed on the ground. Compared with the mode that each component is directly installed on the ground or fixed separately, the integrated installation on the grounding plate 10 can better resist external disturbances such as vibration and impact force generated during equipment operation, reduce the possibility of displacement and loosening of each component due to uneven force or shaking, and thus ensure the structural stability of the whole system during long-time operation.

[0029] The two hooks 6 on the installation plate 4 are located at the top of the two slide rails 3, and the reset push rod 9 is in the shape of a Chinese character 'fang'. The two ends of the 'fang'-shaped reset push rod 9 are inserted into the reset holes 8. The two hooks 6 on the installation plate 4 are located at the top of the two slide rails 3, which can provide more stable fixing effect. When the two hooks 6 are inserted into the corresponding limiting holes 7, the installation plate 4 is limited from different positions, so that the installation plate 4 is less likely to shake or deviate in each direction, thereby ensuring that the motor 2 (or the air compressor body 1) fixed on the installation plate 4 and the air compressor body 1 (or the motor 2) maintain a relatively accurate and stable positional relationship, which is conducive to the normal work of the coupling 15 and the stable operation of the whole transmission mechanism.

[0030] The limiting block 5 is slidably connected with the slide rail 3, the grounding plate 10 is provided with a tooth groove 11, the limiting block 5 is provided with a limiting gap 12 on the side facing the air compressor body 1, the limiting gap 12 is hingedly connected with a pushing piece 13, the pushing piece 13 is provided with a spring 14 on one end of the limiting gap 12, the spring 14 abuts against the limiting block 5 and the pushing piece 13, and the pushing piece 13 is embedded in the tooth groove 11 to limit the sliding of the limiting block 5 towards the air compressor body 1.

[0031] Since the limiting block 5 is slidably connected with the slide rail 3, during the actual installation and adjustment of the screw air compressor transmission mechanism, the position of the limiting block 5 on the slide rail 3 can be flexibly adjusted according to specific conditions, such as different initial distances between the air compressor body 1 and the motor 2, the precise position required during the installation of the shaft coupling 15, etc., thereby changing the position relationship between the mounting plate 4 and the components thereon relative to the air compressor body 1, and further improving the adjustment flexibility of the entire transmission mechanism during the installation stage, which helps to more accurately complete the positioning and installation of the components.

[0032] The tooth groove 11 provided on the grounding plate 10, the pushing piece 13 hingedly connected in the limiting gap 12 of the limiting block 5 facing the air compressor body 1, and the spring 14 connected between the pushing piece 13 and the limiting block 5 form a limiting structure, the spring is between the pushing piece 13 and the limiting block 5 and abuts against each other, so that the pushing piece 13 is subjected to the elastic force of the spring 14 in the normal state and maintains a relatively stable state, and the pushing piece 13 can be embedded in the tooth groove 11 of the grounding plate 10, when the pushing piece 13 is embedded in the tooth groove 11, due to the shape of the tooth groove 11 and the blocking effect of the teeth, the sliding of the limiting block 5 towards the air compressor body 1 is limited, and when the position of the limiting block 5 needs to be adjusted again, only a certain external force is applied to overcome the elastic force of the spring 14 to press down the pushing piece 13, so that the limiting state is released, and the limiting block 5 can freely slide along the slide rail 3, which is convenient for subsequent position adjustment according to actual needs, and the operation is relatively simple, which provides convenience for multiple debugging, maintenance and adjustment of the equipment.

[0033] Since the limiting structure composed of the tooth groove 11 and the pushing piece 13 on the limiting block 5 plays a key limiting role in limiting the sliding of the limiting block 5 towards the air compressor body 1, if the end of the slide rail 3 facing the air compressor body 1 exceeds the tooth groove 11, then during the installation, adjustment and subsequent equipment operation, the movement range of the limiting block 5 may be interfered by the exceeding part of the slide rail 3, which leads to the fact that the pushing piece 13 cannot be accurately embedded in the tooth groove 11 or easily accidentally separated from the tooth groove 11 in the normal limiting state, thereby affecting the normal play of the entire limiting function. By designing the slide rail 3 such that the end thereof facing the air compressor body 1 does not exceed the tooth groove 11, sufficient and appropriate space conditions are provided for the pushing piece 13 to be smoothly embedded in the tooth groove 11 and stably play the limiting role, so as to ensure that the limiting block 5 can be reliably limited when needed, and the stable state of the entire adjustment mechanism and the transmission mechanism is maintained.

[0034] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A screw air compressor drive mechanism characterized by, Include: Air compressor body (1); Motor (2), the output end of the motor (2) is connected with the screw end of the air compressor body (1) through a shaft coupling (15); Adjusting mechanism, including slide rail (3), mounting plate (4), limit block (5), the slide rail (3) can be installed on the ground, the mounting plate (4) is embedded with the slide rail (3) and is connected in sliding, the limit block (5) is fixed in the slide rail (3) at one end of the air compressor body (1), the limit block (5) can be fixed with the ground, one side of the mounting plate (4) towards the limit block (5) is provided with a hook (6), one side of the limit block (5) towards the mounting plate (4) is provided with an L-shaped limit hole (7) matched with the hook (6), after the hook (6) is inserted into the limit hole (7), the limit hole (7) limits the hook (6) to pull out, the reset hole (8) is opened at the top of the limit block (5), the reset hole (8) is connected with the reset push rod (9) in sliding, the reset hole (8) is communicated with the limit hole (7).

2. A screw air compressor drive mechanism as recited in claim 1, wherein: The air compressor body (1), the motor (2) and the adjusting mechanism are all installed on a grounding plate (10), and the grounding plate (10) is fixed on the ground.

3. A screw air compressor drive mechanism as recited in claim 1, wherein: The hook (6) on the mounting plate (4) is two and is located at the top of the two slide rails (3) respectively, the reset push rod (9) is in the shape of, and the two ends of the reset push rod (9) are inserted into the reset hole (8) respectively.

4. A screw air compressor drive mechanism as set forth in claim 2, wherein: The limit block (5) can be connected with the slide rail (3) in sliding.

5. A screw air compressor drive mechanism as set forth in claim 4 wherein: The grounding plate (10) is provided with a gear slot (11), the limit block (5) is provided with a limit gap (12) on the side towards the air compressor body (1), the limit gap (12) is hinged with a resisting piece (13), the resisting piece (13) is provided with a spring (14) on one end of the limit gap (12), the spring (14) abuts against the limit block (5) and the resisting piece (13), when the resisting piece (13) is embedded in the gear slot (11), the limit block (5) is limited to slide towards the air compressor body (1).

6. A screw air compressor drive mechanism as recited in claim 5, wherein: The end of the slide rail (3) towards the air compressor body (1) does not exceed the gear slot (11).