Blast furnace molten iron sampling device
The blast furnace molten iron sampling device, which integrates a sampling spoon and a mold, has achieved mechanized operation of molten iron sampling and furnace batch numbering. This solves the problems of cumbersome sampling process and low safety in the existing technology, and reduces the labor intensity and accident risk of workers.
Patent Information
- Application Number
- CN202422540371.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The current process of sampling molten iron from blast furnaces is cumbersome, labor-intensive, and prone to burns and heatstroke.
A blast furnace molten iron sampling device integrating a sampling spoon and a mold was designed. The molten iron sampling and furnace grade insertion are achieved by rotating the main rod and auxiliary rod, reducing the number of operation steps and the time of contact with high temperature.
It simplifies the sampling process, reduces the labor intensity of workers, avoids burns and heatstroke accidents, and improves operational safety.
Smart Images

Figure CN223526050U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of blast furnace sampling devices, and more specifically, relates to a blast furnace molten iron sampling device. Background Technology
[0002] In the steel production process, the blast furnace is a crucial component. By taking molten iron samples in front of the furnace for testing and analysis, the composition of the molten iron at the time of sampling can be clearly determined. Based on a comprehensive analysis of the molten iron composition, adjustments can be made to the blast furnace conditions. Therefore, taking molten iron samples in front of the furnace is one of the most important tasks.
[0003] Currently, when taking samples of molten iron in our plant's blast furnace system, the commonly used tool is the sampling spoon (such as the one used by the furnace operator for casting molten iron) Figure 1 As shown), after scooping molten iron from the trough with a sampling spoon, pour it into a mold (as shown). Figure 2 As shown in the diagram, a piece of iron about 15cm long is then manually inserted, bearing the batch number of the molten iron. This process involves numerous steps and lasts a long time. Because the temperature of the molten iron can reach over 1400 degrees Celsius, and the ambient temperature in front of the blast furnace is high, the labor intensity for furnace workers is high, and accidents such as burns and heatstroke are likely to occur. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a blast furnace molten iron sampling device. This sampling device has a simple structure, is easy to operate, simplifies the operation steps, and changes the manual insertion of furnace grade numbers to mechanized insertion, thereby reducing the labor intensity of workers.
[0005] To achieve the above objectives, this utility model provides a blast furnace molten iron sampling device, comprising:
[0006] The main rod has a sampling spoon at one end;
[0007] An auxiliary rod is rotatably connected to the main rod, and a spring clip is provided at one end of the auxiliary rod. The spring clip is used to clamp the furnace batch number.
[0008] Optionally, the sampling spoon is a cast iron mold.
[0009] Optionally, the cast iron mold is welded to the main rod.
[0010] Optionally, the middle part of the main rod and the middle part of the auxiliary rod are rotatably connected by bolts.
[0011] Optionally, the distance between the sampling spoon and the bolt is less than the distance between the furnace batch number and the bolt.
[0012] Optionally, the length of the main rod is not less than 1.5m.
[0013] Optionally, the main rod is a steel pipe.
[0014] Optionally, the spring clip comprises a first clamping part and a second clamping part, the first clamping part and the second clamping part are fixed by a pin, and a spring is arranged between the first clamping part and the second clamping part away from one end of the sampling spoon, and the first clamping part and the second clamping part are close to each other under the action of the spring.
[0015] The utility model provides a kind of blast furnace molten iron sampling device, its beneficial effect is at: the sampling device integrates existing sampling spoon and mould on one structure, just after scooping out molten iron by sampling spoon, it is not necessary to be transferred to other moulds additionally, then rotates auxiliary rod can be inserted into molten steel with furnace batch brand, so it can reduce the labor intensity of worker in front of furnace, avoid the accident of scald and heatstroke.
[0016] Other features and advantages of the present application will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0017] The above and other objects, features and advantages of the present application will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings in which similar reference characters refer to similar elements throughout the several views, by way of example, of the present application.
[0018] Figure 1 The sampling spoon used in the existing molten iron sample taking is shown.
[0019] Figure 2 The mould used in the existing molten iron sample taking is shown.
[0020] Figure 3 The structure diagram of a blast furnace molten iron sampling device according to one embodiment of the present application is shown.
[0021] Figure 4 The structure diagram of auxiliary rod according to one embodiment of the present application is shown.
[0022] Figures 3 to 4 Brief description of the reference signs in the drawings:
[0023] 1, main rod; 2, sampling spoon; 3, auxiliary rod; 4, spring clip; 5, bolt; 6, first clamping part; 7, second clamping part; 8, pin; 9, spring. DETAILED DESCRIPTION
[0024] Preferred embodiments of the present application will be described in more detail below. Although the following describes preferred embodiments of the present application, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present application is more thoroughly and completely conveyed to those skilled in the art, and the scope of the present application is fully conveyed to those skilled in the art.
[0025] The utility model provides a kind of blast furnace molten iron sampling device, comprising:
[0026] Main rod, one end is provided with sampling spoon;
[0027] Auxiliary rod, with main rod rotation connection, one end of auxiliary rod is provided with spring clamp, and spring clamp is used to clamp furnace batch brand.
[0028] Specifically, the sampling device includes a main rod and an auxiliary rod, which can rotate relative to each other. After the main rod is controlled to scoop the molten steel with a sampling spoon, it is not necessary to transfer to other molds. By rotating the auxiliary rod, the furnace batch brand can be inserted directly into the molten steel, simplifying the sampling steps and reducing the operation difficulty, and eliminating the process of transferring the molten steel.
[0029] Optionally, the sampling spoon is a cast iron mold.
[0030] Optionally, the cast iron mold is welded to the main rod.
[0031] Specifically, the sampling spoon is set as a cast iron mold, so that the molten steel in the sampling spoon does not need to be poured into the mold for shaping and testing. The sampling device is optimized, and the existing sampling spoon and mold are integrated on the main rod.
[0032] Optionally, the middle part of the main rod is rotationally connected to the middle part of the auxiliary rod by a bolt.
[0033] Specifically, by rotating the auxiliary rod, the furnace batch brand on the spring clamp can be placed in the molten steel of the sampling spoon, without manually inserting the furnace batch brand, to avoid scalding accidents. When the molten iron solidifies, the spring clamp can be loosened to remove the furnace batch brand and take out the molten iron sample. The sampling device can be reused.
[0034] Optionally, the distance between the sampling spoon and the bolt is less than the distance between the furnace batch brand and the bolt.
[0035] Specifically, after rotating the auxiliary rod, the furnace batch brand can be inserted into the molten steel without adjusting the furnace batch brand, making the sampling process easy to operate.
[0036] Optionally, the length of the main rod is not less than 1.5 m.
[0037] Specifically, the length of the main rod is set to be greater than 1.5 m, so that the worker can be far away from the molten iron, the feeling of high-temperature drying is reduced, the worker controls the main rod and the auxiliary rod at the far end, the steps of scooping the molten iron and inserting the batch number are completed, and then the worker can wait for the molten iron to solidify; after the molten iron is cooled and solidified, the spring clamp is loosened, and the molten iron sample is separated from the sampling spoon.
[0038] Optionally, the main rod is a steel pipe.
[0039] Specifically, the main rod and the auxiliary rod are both made of an iron pipe, so that the manufacturing cost of the sampling device can be reduced, the steel pipe has high strength and is not easy to be deformed by heat, the transmission direction is stable, and the safety of the sampling process can be ensured.
[0040] Optionally, the spring clamp comprises a first clamping part and a second clamping part, the first clamping part and the second clamping part are fixed through a pin, and a spring is arranged between the ends of the first clamping part and the second clamping part away from the sampling spoon; under the action of the spring, the ends of the first clamping part and the second clamping part close to the sampling spoon are attached to each other.
[0041] Specifically, the spring clamp is composed of two clamping parts and a spring; when the batch number needs to be clamped, the two clamping ends of the two clamping parts can be separated by squeezing the spring, and after the batch number is clamped, the batch number can be fixed firmly under the action of the spring; after the molten iron is solidified, the batch number can be separated from the spring clamp by squeezing the spring again.
[0042] Embodiment
[0043] As shown in Figures 3 to 4 The utility model provides a kind of blast furnace molten iron sampling device, comprising:
[0044] Main rod 1, one end is provided with sampling spoon 2;
[0045] Auxiliary rod 3 is rotatably connected with main rod 1, and one end of auxiliary rod 3 is provided with spring clamp 4, and spring clamp 4 is used to clamp batch number.
[0046] In the embodiment, the sampling spoon 2 is a cast iron mold.
[0047] In the embodiment, the cast iron mold is welded to the main rod 1.
[0048] In the embodiment, the middle part of the main rod 1 is rotatably connected with the middle part of the auxiliary rod 3 by the bolt 5.
[0049] In the embodiment, the distance between the sampling spoon 2 and the bolt 5 is less than the distance between the batch number and the bolt 5.
[0050] In the embodiment, the length of the main rod 1 is not less than 1.5 m.
[0051] In the embodiment, the main rod 1 is a steel pipe.
[0052] In the embodiment, the spring clamp 4 comprises a first clamping part 6 and a second clamping part 7, the first clamping part 6 and the second clamping part 7 are fixed through a pin 8, a spring 9 is arranged between the first clamping part 6 and the second clamping part 7 away from one end of the sampling spoon 2, under the action of the spring 9, the first clamping part 6 and the second clamping part 7 are close to the other end of the sampling spoon 2 and adhere to each other.
[0053] In conclusion, the sampling device is made of a steel pipe with a diameter of 0.6 mm and a length of about 1.5 m as the main rod 1, then the main rod 1 is welded and connected with the sampling spoon 2, the sampling spoon 2 is a cast iron mold spoon, then the auxiliary rod 3 is rotationally connected on the main rod 1 through the bolt 5, and the spring clamp 4 is connected on the auxiliary rod 3 for clamping the batch label; when the device is used, the batch label is clamped on the spring clamp 4, the molten iron is scooped out from the iron flow ditch, the auxiliary rod 3 is lifted, the batch label is inserted into the molten iron in the sampling spoon 2, after the molten iron solidifies and is closely adhered to the batch label, the spring clamp 4 is loosened, the auxiliary rod 3 is pressed downward, and the batch label and the spring clamp 4 can be separated.
[0054] The above has described the embodiments of the utility model, the above description is exemplary, is not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A device for sampling molten iron from a blast furnace, characterized in that, The utility model relates to a sampling device for steelmaking, which comprises: a main rod provided with a sampling spoon at one end; an auxiliary rod rotationally connected with the main rod, one end of the auxiliary rod being provided with a spring clamp for clamping a heat mark.
2. The device of claim 1, wherein, The sampling spoon is a cast iron mold.
3. The device of claim 2, wherein, The cast iron mold is welded to the main rod.
4. The blast furnace hot metal sampling device of claim 1, wherein, The middle part of the main rod is rotationally connected with the middle part of the auxiliary rod by a bolt.
5. The device of claim 4, wherein, The distance between the sampling spoon and the bolt is less than the distance between the heat mark and the bolt.
6. The blast furnace hot metal sampling device of claim 1, wherein, The length of the main rod is not less than 1.5 m.
7. The blast furnace hot metal sampling device of claim 1, wherein, The main rod is a steel pipe.
8. The blast furnace hot metal sampling device of claim 1, wherein, The spring clamp comprises a first clamping part and a second clamping part, the first clamping part and the second clamping part being fixed by a pin, a spring being arranged between the first clamping part and the second clamping part away from one end of the sampling spoon, the first clamping part and the second clamping part being mutually adhered at one end close to the sampling spoon under the action of the spring.