Winding machine for nanocrystalline iron core production

By setting tension and cleaning components on the winding machine, the problems of core surface cleaning and tension adjustment were solved, enabling tight winding and efficient production of the core.

CN223527004UActive Publication Date: 2025-11-07WUHU XINGMA TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422370419.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-11-07
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing winding machine lacks cleaning components, which makes it impossible to clean the surface of the iron core and adjust the tension, affecting the compactness of the iron core and its subsequent use.

Method used

A tension assembly and a cleaning assembly were designed. The tension roller spacing is adjusted by a rotating shaft driving a gear, and the cleaning roller is used to clean the surface of the iron core, so as to achieve tension and cleaning adjustment for iron cores of different specifications.

Benefits of technology

This achieved tight winding of the iron core, improved production efficiency and product quality, and ensured the cleanliness of the iron core surface.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223527004U_ABST
    Figure CN223527004U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of winding machines, and discloses a winding machine for nanocrystalline iron core production, which comprises a winding component, a tension component fixedly connected to the upper surface of the winding component, a cleaning component mounted on one side of the top of the winding component, a winding frame fixedly connected to the upper surface of a workbench, and a winding roller mounted on the winding frame. The tension assembly comprises a tension frame, a rotating shaft is installed on the tension frame, a gear is fixedly connected to the outer side surface of the rotating shaft, a rack is connected to the outer side surface of the gear in a meshed mode, and a tension roller is fixedly connected to one side of the rack. The cleaning assembly comprises a cleaning frame, a two-way lead screw is installed on the cleaning frame, and a sliding block is in threaded connection with the outer side surface of the two-way lead screw. One end of the connecting rod is movably connected with a roller frame, and a cleaning roller B is installed on the roller frame. The tension assembly is arranged, the rotating shaft is rotated to drive the gear to rotate, the increased distance between the two sets of tension rollers is adjusted through cooperation between the gear and the rack, and tension adjustment is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a winding machine technical field especially relates to a kind of winding machines for nanocrystalline iron core production. BACKGROUND

[0002] Winding machine can be divided into: manual winding machine, semi-automatic winding machine, fully-automatic winding machine according to machine operation mode.

[0003] Chinese patent document CN215069623U discloses a kind of winding machines for microcrystalline iron core production, including winding machine body, adjusting device is fixedly connected in winding machine body inside, winding roller is rotatably connected in winding machine body inside, the rotation speed of winding roller is adjusted, so that in the process of producing and processing microcrystalline iron core, the most microcrystalline iron core is produced in the shortest time by winding roller, i.e. maximum efficiency, but the winding machine is not designed with corresponding cleaning component, the surface of iron core cannot be cleaned during winding, and the tension applied to the iron core cannot be adjusted, so that the wound iron core is not compact enough, thereby affecting subsequent use. UTILITY MODEL CONTENT

[0004] The utility model aims at solving that the existing winding machine is not designed with corresponding cleaning component, the surface of iron core cannot be cleaned during winding, and the tension applied to the iron core cannot be adjusted, so that the wound iron core is not compact enough, thereby affecting subsequent use, and proposes a kind of winding machines for nanocrystalline iron core production.

[0005] To achieve the above object, the utility model adopts the following technical scheme: a kind of winding machines for nanocrystalline iron core production, including winding component, tension component is fixedly connected on the upper surface of winding component, and cleaning component is installed on one side of winding component top, the winding component includes workbench, winding frame is fixedly connected on the upper surface of workbench, winding roller is installed on winding frame, and motor is installed on winding frame, the tension component includes tension frame installed on workbench, rotating shaft is installed on tension frame, gear is fixedly connected on the outer side surface of rotating shaft, gear outer side surface is engaged with rack, the stroke of rack upper end is limited by tension frame, the stroke of rack lower end is limited by workbench, tension roller is fixedly connected on one side of rack, the cleaning component includes cleaning frame installed on the upper surface of workbench, bidirectional screw rod is installed on cleaning frame, sliding block is screw-connected on the outer side surface of bidirectional screw rod, connecting rod is movably connected on the lower bottom surface of sliding block, roller frame is movably connected on one end of connecting rod, cleaning roller B is installed on roller frame.

[0006] Preferably, the lower bottom surface of the workbench is fixedly connected with a supporting leg, the supporting leg is provided with four groups, and a universal wheel is fixedly connected to one end of the supporting leg; for supporting the entire device while facilitating movement.

[0007] Preferably, one side of the winding frame is fixedly connected with a motor frame, and the lower bottom surface of the motor is fixedly connected with the motor frame; the motor is fixedly installed on the winding frame so as to normally work.

[0008] Preferably, the inner side surface of the tension frame is fixedly connected with a sliding groove, and the inner side surface of the sliding groove is slidingly connected with a rack; the rack is conveniently moved on the tension frame.

[0009] Preferably, a cleaning roller A is installed on the cleaning frame and is arranged directly below a cleaning roller B; the front and back surfaces of the wound iron core are cleaned.

[0010] Preferably, one end of the bidirectional screw rod is fixedly connected with a rotating disc, and one side of the rotating disc is fixedly connected with a handle; the rotating disc is conveniently rotated to adjust the height between the roller frame and the workbench.

[0011] Compared with the prior art, the winding machine for nanocrystalline iron core production has the following beneficial effects: the winding machine for nanocrystalline iron core production is provided, the tension assembly is arranged, the rotating shaft is rotated to drive the gear to rotate, the distance between the two groups of tension rollers is adjusted through the cooperation between the gear and the rack, and the adjustment of the tension of the iron core is realized.

[0012] The winding machine for nanocrystalline iron core production is provided, the cleaning assembly is arranged, the bidirectional screw rod is rotated to drive the two groups of sliding blocks to move, the distance between the cleaning roller B and the cleaning roller A is adjusted through the cooperation between the sliding blocks and the connecting rods, and the cleaning of the iron cores of different specifications is realized. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is an overall structural schematic view of the winding machine for nanocrystalline iron core production;

[0014] Figure 2 It is an overall structural schematic view of the winding assembly of the winding machine for nanocrystalline iron core production;

[0015] Figure 3 It is an overall structural schematic view of the tension assembly of the winding machine for nanocrystalline iron core production;

[0016] Figure 4 It is an overall structural schematic view of the cleaning assembly of the winding machine for nanocrystalline iron core production;

[0017] Figure 5 It is an overall structural schematic view of the rotating shaft and the gear of the winding machine for nanocrystalline iron core production;

[0018] Figure 6The utility model provides a kind of winding machine's cleaning component local overall structure schematic view for nanocrystalline iron core production.

[0019] Legend:

[0020] 1, winding assembly;11, workbench;12, support leg;121, universal wheel;13, winding frame;131, motor frame;14, winding roller;15, motor;2, tension assembly;21, tension frame;211, sliding slot;22, rotating shaft;23, gear;24, rack;25, tension roller;3, cleaning assembly;31, cleaning frame;311, cleaning roller A;32, bidirectional screw;321, turntable;322, handle;33, sliding block;34, connecting rod;35, roller frame;36, cleaning roller B. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] In the description of the utility model, it needs to be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model;The terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance, and in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected;It can be mechanically connected, or it can be electrically connected;It can be directly connected, or it can be indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0023] Reference Figures 1-6The utility model provides a kind of winding machine for nanocrystalline iron core production, including winding assembly 1, the upper surface of winding assembly 1 is fixedly connected with tension component 2, and winding assembly 1 top side is equipped with cleaning component 3, winding assembly 1 includes workbench 11, the upper surface of workbench 11 is fixedly connected with winding frame 13, it is convenient to erect winding roll 14, winding roll 14 is installed on winding frame 13, drive winding roll 14, and motor 15 is installed on winding frame 13, tension component 2 includes the tension frame 21 of installation in workbench 11, rotating shaft 22 is installed on tension frame 21, it is convenient to drive two groups of gear 23, gear 23 is fixedly connected with rack 24 on rotating shaft 22 outer side surface meshing connection, the stroke of rack 24 upper end is limited by tension frame 21, the stroke of rack 24 lower end is limited by workbench 11, tension roll 25 is fixedly connected with one side of rack 24, change the tension of the iron core of winding, cleaning component 3 includes cleaning frame 31 of installation on the upper surface of workbench 11, two-way screw rod 32 is installed on cleaning frame 31, adjust the interval between roller frame 35 and workbench 11, sliding block 33 is threadedly connected with the outer side surface of two-way screw rod 32, link 34 is movably connected with the lower bottom surface of sliding block 33, roller frame 35 is movably connected with one end of link 34, cleaning roll B 36 is installed on roller frame 35, and one side of the iron core of winding is cleaned.

[0024] Workbench 11 lower bottom surface is fixedly connected with support leg 12, support leg 12 is provided with four groups, and one end of support leg 12 is fixedly connected with universal wheel 121, supports the entire winding device while it is convenient to move, winding frame 13 one side is fixedly connected with motor frame 131, motor 15 lower bottom surface is fixedly connected with motor frame 131, installs motor 15 to specified position so that it can work normally, sliding groove 211 is fixedly connected with the inner side surface of tension frame 21, rack 24 is slidably connected with the inner side surface of sliding groove 211, it is convenient for rack 24 to move on tension frame 21, cleaning roll A 311 is installed on cleaning frame 31, cleaning roll A 311 is arranged just below cleaning roll B 36, and the other side of the iron core is cleaned, one end of two-way screw rod 32 is fixedly connected with turntable 321, one side of turntable 321 is fixedly connected with handle 322, it is convenient to rotate two-way screw rod 32.

[0025] Working principle: first, according to the specification of the iron core of winding, rotate two-way screw rod 32, adjust the interval between cleaning roll B 36 and cleaning roll A 311, then the iron core one side passes through two groups of tension roll 25, and the gap between cleaning roll B 36 and cleaning roll A 311, finally it is wound to winding roll 14, according to the need, rotate rotating shaft 22 to adjust the interval between two groups of tension roll 25, so that the iron core is adjusted to suitable winding tension, start motor 15 to drive winding roll 14 to work, while winding, through cleaning roll B 36 and cleaning roll A 311, the dust on the upper and lower surfaces of iron filings is cleaned.

[0026] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A kind of nanocrystalline iron core production winding machine, including winding assembly (1), the upper surface of winding assembly (1) is fixedly connected with tension assembly (2), and the top side of winding assembly (1) is equipped with cleaning assembly (3), it is characterized by: The winding assembly (1) includes a workbench (11), the upper surface of the workbench (11) is fixedly connected with a winding frame (13), the winding frame (13) is provided with a winding roller (14), and the winding frame (13) is provided with a motor (15); the tension assembly (2) includes a tension frame (21) installed on the workbench (11), the tension frame (21) is provided with a rotating shaft (22), the outer surface of the rotating shaft (22) is fixedly connected with a gear (23), the outer surface of the gear (23) is engagedly connected with a rack (24), the upper end of the rack (24) is stroke-limited by the tension frame (21), the lower end of the rack (24) is stroke-limited by the workbench (11), and one side of the rack (24) is fixedly connected with a tension roller (25); the cleaning assembly (3) includes a cleaning frame (31) installed on the upper surface of the workbench (11), the cleaning frame (31) is provided with a bidirectional screw rod (32), the outer surface of the bidirectional screw rod (32) is threadedly connected with a sliding block (33), the lower bottom surface of the sliding block (33) is movably connected with a connecting rod (34), one end of the connecting rod (34) is movably connected with a roller frame (35), and the roller frame (35) is provided with a cleaning roller B (36).

2. The winding machine for producing a nanocrystalline core according to claim 1, characterized in that: The lower bottom surface of the workbench (11) is fixedly connected with a supporting leg (12), four groups of supporting legs (12) are arranged, and one end of each supporting leg (12) is fixedly connected with a universal wheel (121).

3. The winding machine for producing a nanocrystalline core according to claim 1, characterized in that: One side of the winding frame (13) is fixedly connected with a motor frame (131), and the lower bottom surface of the motor (15) is fixedly connected with the motor frame (131).

4. The winding machine for producing a nanocrystalline core according to claim 1, characterized in that: The inner surface of the tension frame (21) is fixedly connected with a sliding groove (211), and the inner surface of the sliding groove (211) is slidably connected with the rack (24).

5. The winding machine for producing a nanocrystalline core according to claim 1, characterized in that: The cleaning frame (31) is provided with a cleaning roller A (311), and the cleaning roller A (311) is arranged directly below the cleaning roller B (36).

6. The winding machine for producing a nanocrystalline core according to claim 1, characterized in that: One end of the bidirectional screw rod (32) is fixedly connected with a rotating disc (321), and one side of the rotating disc (321) is fixedly connected with a handle (322).

Citation Information

Patent Citations

  • A winding machine for producing microcrystalline iron cores

    CN215069623U