Flat cable buckling device

By working in tandem with a three-axis moving platform, a manual rotary slide, and an electric arc slide, the problems of low efficiency in manual operation and high cost of six-axis robots are solved. This enables precise positioning and fastening of wiring materials, reduces production costs, and overcomes space limitations.

CN223528348UActive Publication Date: 2025-11-07东莞市思榕智能装备有限公司
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Patent Information

Application Number
CN202422839305.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-11-07
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In existing technologies, manual operation of wiring and fastening is inefficient and has poor precision, while six-axis robots are expensive and occupy a large space, limiting their application in small spaces.

Method used

By employing the coordinated operation of a three-axis moving platform, a manual rotary slide, an electric arc slide, and a fastening assembly, precise positioning and fastening of wiring materials are achieved, reducing production costs and overcoming space limitations.

Benefits of technology

It achieves precise positioning and fastening of wiring materials, reduces production costs, overcomes the performance limitations of six-axis robots in small spaces, and improves operational efficiency and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a flat cable buckling device. The device comprises a three-axis moving platform; the manual rotating sliding table is connected with the three-axis moving platform; the electric radian sliding table is connected with the manual rotating sliding table; the buckling assembly is connected with the electric radian sliding table; the buckling assembly comprises a support, a rotating shaft, a swing arm, a suction nozzle, a limiting pin, a push-pull air cylinder and a motor. The push-pull air cylinder is used for driving the limiting pin to be inserted into the swing arm. The flat cable buckling device is simple in structure and small in occupied space, through cooperative work of the three-axis moving platform, the manual rotating sliding table, the electric radian sliding table and the buckling assembly, accurate positioning and buckling of flat cable materials can be achieved, the production cost is effectively reduced, and the production efficiency is improved. And meanwhile, the limitation that the six-axis robot is difficult to exert the optimal performance in a small space is overcome.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a wire lacing device technical field, especially a kind of wire lacing device. BACKGROUND

[0002] In current industrial production, the operation of wire lacing station is usually dependent on manual operation jig lacing or using six-axis robot to realize. Manual operation is flexible, but there are limitations in efficiency, accuracy and repeatability. Six-axis robot can overcome these limitations, has the ability to pick up any orientation parts on the horizontal plane, and can be placed at any special angle, so as to perform many complex operations that are difficult for manual operation. Therefore, six-axis robot is more favored in automated production.

[0003] However, the overall cost of six-axis robot is high, which increases the operating cost of enterprises. Moreover, due to its large size, it occupies a large space and requires a higher layout of production environment, which limits its use scenario and makes it difficult to achieve best performance in a small space. SUMMARY

[0004] Therefore, the utility model provides a kind of wire lacing device, simple structure, smaller space occupation, through the collaborative work of three-axis moving platform, manual rotary sliding table, electric radian sliding table and lacing assembly, accurate positioning and lacing of wire material can be realized, which effectively reduces the production cost, and also overcomes the limitation that six-axis robot is difficult to achieve best performance in a small space.

[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:

[0006] A kind of wire lacing device, comprising:

[0007] Three-axis moving platform;

[0008] Manual rotary sliding table connected to three-axis moving platform;

[0009] Electric radian sliding table connected to manual rotary sliding table;And

[0010] Lacing assembly connected to electric radian sliding table;Lacing assembly includes support connected to electric radian sliding table, rotating shaft rotatably installed at one end of support, swing arm connected to one end of rotating shaft, suction nozzle elastically connected to one side of swing arm, limit pin sliding on support, push-pull cylinder connected to limit pin, and motor installed on the side of support away from swing arm;Motor is used to connect one end of rotating shaft away from swing arm, and push-pull cylinder is used to drive limit pin to insert swing arm.

[0011] The wire buckling device has simple structure, small space occupation, and can realize accurate positioning and buckling of the wire material through the cooperative work of the three-axis moving platform, the manual rotary sliding table, the electric radian sliding table and the buckling assembly, effectively reduces the production cost, and overcomes the limitation that the six-axis robot cannot play the best performance in a small space.

[0012] In one of the embodiments, the suction nozzle is slidably connected to the swing arm through a guide rail pair, one end of the suction nozzle is connected to a spring, the end of the spring away from the suction nozzle is connected to a pressure sensor, and the end of the pressure sensor away from the spring is fixedly connected to the swing arm.

[0013] In one of the embodiments, the swing arm is concave on the side away from the suction nozzle to form a limiting groove, and the limiting groove is used to match and accommodate a limiting pin.

[0014] In one of the embodiments, the length direction of the limiting groove is consistent with the length direction of the swing arm.

[0015] In one of the embodiments, the rotation axis direction of the manual rotary sliding table, the rotation axis direction of the electric radian sliding table and the axis center line direction of the rotating shaft are orthogonal to each other. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a perspective view of the wire buckling device according to an embodiment of the present application;

[0017] Figure 2 It is an exploded view of the wire buckling device shown in FIG. Figure 1

[0018] Figure 3 It is an exploded view of the wire buckling device from another perspective shown in FIG. Figure 2

[0019] Figure 4 It is a perspective view of the buckling assembly in the wire buckling device shown in FIG. Figure 2

[0020] Figure 5 It is an exploded view of the buckling assembly in the wire buckling device shown in FIG. Figure 4

[0021] Figure 6 It is an assembly view of the swing arm and the suction nozzle in the wire buckling device shown in FIG. Figure 5

[0022] BRIEF DESCRIPTION OF DRAWINGS

[0023] 10 - three-axis moving platform;

[0024] 20 - manual rotary sliding table;

[0025] 30 - electric radian sliding table;​​​​​

[0026] 40 - buckle assembly, 41 - support, 42 - rotating shaft, 43 - swing arm, 430 - limiting slot, 44 - suction nozzle, 440 - guide rail pair, 45 - limiting pin, 46 - push-pull cylinder, 47 - motor, 48 - spring, 49 - pressure sensor;

[0027] 50 - wire material. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0029] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application.

[0031] Please refer to Figures 1 to 6 , the wire buckle device of an embodiment of the present application, including three-axis mobile platform 10, connecting three-axis mobile platform 10 hand rotating slide 20, connecting hand rotating slide 20 electric arc slide 30, and connecting electric arc slide 30 buckle assembly 40. Among them, three-axis mobile platform 10, hand rotating slide 20 and electric arc slide 30 are common motion control devices in mechanical field, so here is not too much elaboration.

[0032] The buckle assembly 40 includes a support 41 connected to the electric arc slide 30, a rotating shaft 42 rotatably mounted to one end of the support 41, a swing arm 43 connected to one end of the rotating shaft 42, a suction nozzle 44 elastically connected to one side of the swing arm 43, a limiting pin 45 sliding on the support 41, a push-pull cylinder 46 connected to the limiting pin 45, and a motor 47 mounted on the side of the support 41 away from the swing arm 43. The motor 47 is used to connect one end of the rotating shaft 42 away from the swing arm 43 to drive the rotating shaft 42 to rotate, thereby driving the swing arm 43 to rotate. The push-pull cylinder 46 is used to drive the limiting pin 45 to insert the swing arm 43.

[0033] AsFigure 5 and Figure 6 As shown in the figure, the suction nozzle 44 is used to suck the flat cable material 50, and the flat cable material 50 can be buckled to the product by the cooperation of the three-axis moving platform 10, the manual rotary sliding table 20, the electric arc sliding table 30 and the buckling assembly 40.

[0034] Specifically, the suction nozzle 44 is slidably connected to the swing arm 43 through the guide rail pair 440, one end of the suction nozzle 44 away from the flat cable material 50 is connected with the spring 48, one end of the spring 48 away from the suction nozzle 44 is connected with the pressure sensor 49, and one end of the pressure sensor 49 away from the spring 48 is fixedly connected to the swing arm 43, so as to realize the elastic connection of the suction nozzle 44 and the swing arm 43. Through the spring 48 and the pressure sensor 49, the pressure in the buckling process is fed back in real time, so as to accurately control the movement of the three-axis moving platform 10, prevent overpressure buckling of the flat cable material, and effectively avoid damaging the flat cable material 50 or the product.

[0035] In this embodiment, the swing arm 43 is concave on the side away from the suction nozzle 44 to form a limiting groove 430, the length direction of the limiting groove 430 is consistent with the length direction of the swing arm 43, and the limiting groove 430 is used to match the limiting pin 45 to lock the movement direction of the suction nozzle 44, prevent deviation during buckling, and improve the accuracy and stability of buckling.

[0036] In this embodiment, the rotation axis direction of the manual rotary sliding table 20, the rotation axis direction of the electric arc sliding table 30 and the axis direction of the rotating shaft 42 are mutually orthogonal, and together constitute a three-dimensional rectangular coordinate system. Specifically, the three-dimensional coordinate system is consistent with the three-axis direction of the three-axis moving platform 10, so as to ensure that further fine adjustment can be made within the adjustment range of the three-axis moving platform 10, and greatly improve the operation precision.

[0037] In actual buckling operation, the operator will first adjust the orientation of the suction nozzle 44 flexibly according to the on-site working conditions by manually rotating the sliding table 20 to adapt to different working environment requirements. Then, the three-axis moving platform 10 moves the suction nozzle 44 stably to the upper side of the flat cable material 50. At this time, the motor 47 starts to drive the swing arm 43 to rotate, creating an angle for the suction nozzle 44 to facilitate the adsorption of the flat cable material 50. After adsorption is completed, the motor 47 starts again to drive the swing arm 43 to reset, ensuring that the suction nozzle 44 and the flat cable material 50 are in a stable starting position. Then, the push-pull cylinder 46 responds quickly to drive the limiting pin 45 to accurately insert into the limiting slot 430 of the swing arm 43, which is a crucial step that can effectively lock the movement direction of the suction nozzle 44, preventing deviation during the subsequent buckling process, thereby ensuring the accuracy and stability of buckling. Next, the three-axis moving platform 10 moves the suction nozzle 44 with the flat cable material 50 to the predetermined buckling position, so that the flat cable material 50 forms a corresponding relationship with the product to be buckled. At this time, the electric arc sliding table 30 adjusts the suction nozzle 44 according to actual needs, ensuring that the flat cable material 50 can be aligned with the product at the correct angle. Finally, the three-axis moving platform 10 drives the entire buckling assembly 40 to move stably towards the product, accurately buckling the flat cable material 50 onto the product. During this process, the spring 48 and the pressure sensor 49 continue to play a role, providing real-time feedback on the pressure during the buckling process, providing accurate control information for the three-axis moving platform 10, ensuring that the buckling pressure is moderate, neither damaging the flat cable material 50 or the product due to excessive pressure, nor causing poor buckling due to insufficient pressure. The entire buckling process is smooth and efficient, fully demonstrating the advantages of the utility model in automation and precise control.

[0038] Further, as shown in Figure 5 In this embodiment, the motor 47 is connected to the rotating shaft 42 through a gear and synchronous belt structure to drive the rotating shaft 42 to rotate.

[0039] The above flat cable buckling device has a simple structure and occupies a small space. Through the cooperative work of the three-axis moving platform 10, the manual rotating sliding table 20, the electric arc sliding table 30, and the buckling assembly 40, accurate positioning and buckling of the flat cable material can be achieved, effectively reducing production costs, and overcoming the limitation that six-axis robots cannot perform best in a small space.

[0040] The technical features of the above-described embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, but as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present disclosure.

[0041] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. A wire arranging and fastening device characterized by comprising: The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide.

2. The cable lacing device of claim 1, wherein, The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide.

3. The cable lacing device of claim 1, wherein, The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide.

4. The cable lacing device of claim 3, wherein, The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide.

5. The cable lacing device of claim 1, wherein, The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a manual rotary slide connected to the three-axis mobile platform, an electric arc slide connected to the manual rotary slide, and a buckling assembly connected to the electric arc slide. The utility model relates to a three-axis mobile platform, a