Disassembly-free filter

By introducing a top flange and cleaning disc assembly into the filter, and using a drive unit to control the raising and lowering of the cleaning disc assembly, the problem of cumbersome cleaning of existing filters is solved, achieving a fast and convenient cleaning effect.

CN223530020UActive Publication Date: 2025-11-11ANHUI TONGDU FLOW TECH
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Patent Information

Application Number
CN202422889265.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-11-11
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The existing filters require the equipment to be opened for cleaning, which is cumbersome and inefficient.

Method used

A non-disassembly filter was designed. By setting a top flange and a cleaning disc assembly at the lower end of the instrument head, the cleaning disc assembly is raised and lowered by a drive component to clean the filter screen assembly. After cleaning, impurities are removed through a sealing cover.

Benefits of technology

It enables quick cleaning without completely disassembling the filter, improving cleaning efficiency and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The filter comprises an instrument head, the instrument head comprises a main shell part and a connecting seat, the connecting seat is installed on the lower end face of the main shell part and fixedly connected with the main shell part, a filter screen set is installed on the lower end face of the connecting seat, and the upper end face of the filter screen set is connected with the connecting seat through a bolt. A sealing baffle cover is mounted on the lower end surface of the filter screen group; the top flange plate is arranged at the lower end of the instrument head, the filter screen set is conveniently and stably installed through the top flange plate, it is guaranteed that filtering operation can be conducted through the filter screen set during use, meanwhile, the cleaning disc set and the driving part are installed below the instrument head, and the driving part is conveniently used for controlling the cleaning disc set to conduct lifting adjustment; during normal filtration, the cleaning disc group can be stored in the connecting seat, and when the cleaning disc group needs to be cleaned and used, the cleaning disc group can be moved into the cleaning disc group for cleaning.
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Description

Technical Field

[0001] This utility model relates to the field of filters, specifically a filter that does not require disassembly. Background Technology

[0002] Filters are an indispensable device in pipelines that transport media. They are usually installed at the rear end of pressure reducing valves, pressure relief valves, and level control valves. After the water to be treated passes through the filter screen, impurities are blocked. When cleaning, the filter screen needs to be removed.

[0003] Chinese Patent CN217015696U discloses a filter, relating to the field of filtration device technology. This utility model includes a filter housing and a filter housing cover. The filter housing cover is threaded to the bottom of the filter housing. A pure water outlet is fixed to the center of the top of the filter housing. A concentrated water outlet and a water inlet are fixed to the top of the filter housing, offset from the pure water outlet. A water purification mechanism is assembled inside the filter housing for filtering tap water. The water purification mechanism includes a first cover, a second cover, a first filter layer, and a second filter layer. First covers are installed at both the top and bottom of the inner side of the filter housing. A second cover is installed between the inner sides of the two first covers. The first filter layer is fixed to the bottom of the first cover.

[0004] Regarding the aforementioned technologies, it has been found that in existing filter installation equipment, the equipment must be opened before the filter can be removed for cleaning. This cleaning method is cumbersome and inefficient, and is not conducive to rapid cleaning operations. Utility Model Content

[0005] The purpose of this invention is to provide a filter that does not require disassembly, thereby improving the problems of cumbersome disassembly and difficult cleaning of existing filters.

[0006] This utility model is implemented as follows: A non-disassembly filter includes an instrument head, which includes a main housing and a connecting seat. The connecting seat is installed on the lower end face of the main housing and is fixedly connected to the main housing. A filter screen assembly is installed on the lower end face of the connecting seat. The upper end face of the filter screen assembly is bolted to the connecting seat, and a sealing cover is installed on the lower end face of the filter screen assembly. The sealing cover is threadedly fixedly connected to the filter screen assembly. A cleaning disc assembly for cleaning the filter screen assembly is provided directly below the main housing, and a driving component for driving the cleaning disc assembly to move up and down is also installed on the main housing.

[0007] Preferably, an inlet pipe head is symmetrically installed on the upper end face of the main shell, the inlet pipe head is integrally formed with the main shell, and a guide rod is fixedly installed on the lower end face of the main shell.

[0008] Preferably, the connecting seat includes a ring seat and a top flange, the ring seat is fixedly installed on the lower end face of the main housing, and the top flange is coaxially fixed on the lower end face of the ring seat.

[0009] Preferably, the filter assembly includes a filter ring and a bottom flange, the bottom flange being fixedly installed on the upper end face of the filter ring, and the bottom flange being fixedly connected to the top flange by bolts.

[0010] Preferably, the sealing cover includes a bottom cover and an internal threaded ring. The internal threaded ring is disposed on the upper end face of the bottom cover and is integrally formed with the bottom cover. The lower end of the filter ring is provided with an external thread that mates with the internal threaded ring.

[0011] Preferably, the cleaning disc assembly includes a top frame and a side scraper ring. The side scraper ring is disposed on the lower end face of the top frame and is integrally formed with the top frame. A chamfer is provided on the inner side of the lower end face of the side scraper ring.

[0012] Preferably, the top frame includes a ring plate, a middle plate, and a threaded sleeve. The middle plate is fixedly installed in the middle of the ring plate, and the threaded sleeve is fixedly installed at the center of the upper surface of the middle plate. The middle plate is provided with a positioning hole that cooperates with the guide rod.

[0013] Preferably, the driving component includes a drive motor and a threaded rod that mates with a threaded sleeve. The drive motor is fixedly installed in the main housing, and the threaded rod is installed at the lower end of the main housing, with the head of the threaded rod connected to the output end of the drive motor.

[0014] Preferably, a positioning groove for mounting a drive motor is provided at the center of the upper end face of the main shell, and a removable sealing plug is installed in the positioning groove.

[0015] Preferably, a positioning sleeve for inserting the bottom of the threaded rod is provided at the center of the upper end face of the bottom cover, and a double ring frame for installing the guide rod is also provided on the upper end face of the bottom cover. The positioning sleeve, the double ring frame and the bottom cover are integrally formed.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a top flange at the lower end of the instrument head, the filter assembly can be stably installed through the top flange, ensuring that filtration can be performed through the filter assembly during use. At the same time, by installing a cleaning disc assembly and a drive unit below the instrument head, the cleaning disc assembly can be easily adjusted by controlling its lifting and lowering through the drive unit. During normal filtration, the cleaning disc assembly can be stored in the connecting seat, and when cleaning is required, the cleaning disc assembly can be moved to the cleaning disc assembly for cleaning. The impurities after cleaning can be removed by opening the sealing cover, without the need to disassemble the entire filter. It has the advantages of being easy to operate and easy to clean. Attached Figure Description

[0017] Figure 1 This is a perspective view of the overall structure of this utility model;

[0018] Figure 2 yes Figure 1 A cross-sectional view of the device shown;

[0019] Figure 3 This is a perspective view of the filter assembly and sealing cover in an embodiment of this utility model.

[0020] Figure 4 This is a perspective view of the sealing cover in an embodiment of this utility model;

[0021] Figure 5 This is a perspective view of the cleaning disc assembly in an embodiment of this utility model;

[0022] Figure 6 yes Figure 5 A cross-sectional view of the device shown.

[0023] In the diagram: 1. Instrument head; 11. Main housing; 111. Inlet tube head; 112. Guide rod; 113. Positioning groove; 114. Sealing plug; 12. Connecting seat; 121. Ring seat; 122. Top flange; 2. Filter screen assembly; 21. Filter screen ring; 22. Bottom flange; 3. Sealing cover; 31. Bottom cover; 311. Positioning sleeve; 312. Double ring frame; 32. Internal threaded ring; 4. Cleaning disc assembly; 41. Top frame; 411. Ring plate; 412. Middle plate; 413. Threaded sleeve; 414. Positioning hole; 42. Side scraper ring; 421. Chamfer; 5. Drive component; 51. Drive motor; 52. Threaded rod. Detailed Implementation

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:

[0026] Reference Figure 1 , Figure 2 and Figure 3As shown, a non-disassembly filter includes an instrument head 1. The instrument head 1 includes a main housing 11 and a connecting seat 12. The connecting seat 12 is installed on the lower end face of the main housing 11 and is fixedly connected to the main housing 11. A filter screen assembly 2 is installed on the lower end face of the connecting seat 12. The upper end face of the filter screen assembly 2 is bolted to the connecting seat 12. A sealing cover 3 is installed on the lower end face of the filter screen assembly 2 and is threadedly fixedly connected to the filter screen assembly 2. A cleaning disc assembly 4 for cleaning the filter screen assembly 2 is provided directly below the main housing 11, and a driving component 5 for driving the cleaning disc assembly 4 to move up and down is also installed on the main housing 11. By designing the instrument head 1 into a structure where the main housing 11 and the connecting seat 12 cooperate, it is convenient to use the main housing 11 as the main body of the filter in the equipment. At the same time, the filter screen assembly 2 is installed in the connecting seat 12 at the lower end of the main housing 11, ensuring that the filter screen assembly 2 can be fixedly installed in the lower end of the connecting seat 12 with bolts for stable filtration. At the same time, a sealing cover 3 is installed on the lower end face of the filter screen assembly 2, which can easily block the lower end face of the filter screen assembly 2. This ensures that liquid entering the filter screen assembly 2 can only pass through the filter screen assembly 2 and be discharged. Moreover, the sealing cover 3 and the filter screen assembly 2 are connected by threads, which is easy to assemble and disassemble quickly. When the filter screen assembly 2 needs to be cleaned, the sealing cover 3 can be removed to easily clean the impurities without disassembling the filter. At the same time, a cleaning disc assembly 4 is set directly below the main housing 11. When in use, the cleaning disc assembly 4 can move up and down under the drive of the drive component 5, thereby cleaning the inner surface of the filter screen assembly 2 through the cleaning disc assembly 4.

[0027] Reference Figure 1 and Figure 2As shown, an inlet pipe head 111 is symmetrically installed on the upper end face of the main housing 11. The inlet pipe head 111 is integrally formed with the main housing 11. A guide rod 112 is also fixedly installed on the lower end face of the main housing 11. By symmetrically installing two sets of inlet pipe heads 111 on the upper end face of the main housing 11, it is easy to connect to an external liquid pipe through the inlet pipe head 111. This ensures that the liquid to be treated can stably enter the instrument head 1 from the inlet pipe head 111 and then flow into the filter screen group 2 for filtration. At the same time, by fixing the guide rod 112 on the lower end face of the main housing 11, it ensures better installation of the cleaning disc group 4 and facilitates stable lifting and lowering adjustment of the cleaning disc group 4. The connecting seat 12 includes a ring seat 121 and a top flange 122. The ring seat 121 is fixedly installed on the lower end face of the main housing 11, and the top flange 122 is coaxially fixed on the lower end face of the ring seat 121. By designing the connecting seat 12 into a structure in which the ring seat 121 and the top flange 122 cooperate, it can be fixed to the lower end face of the main housing 11 through the ring seat 121 when it is easy to use. This makes it easy to clean the disc assembly 4 and store it in the ring seat 121 when not in use. At the same time, by fixing the top flange 122 to the lower end of the ring seat 121, it is easy to install the filter assembly 2 through the top flange 122.

[0028] Reference Figure 1 and Figure 3 As shown, the filter assembly 2 includes a filter ring 21 and a bottom flange 22. The bottom flange 22 is fixedly installed on the upper end face of the filter ring 21, and is fixedly connected to the top flange 122 by bolts. By designing the filter assembly 2 into a structure where the filter ring 21 and the bottom flange 22 mate, the filter ring 21 can be connected to the top flange 122 via the bottom flange 22 for easy use. Furthermore, to ensure a tighter connection, a sealing ring can be installed between the bottom flange 22 and the top flange 122.

[0029] Reference Figure 1 and Figure 4 As shown, the sealing cover 3 includes a bottom cover 31 and an internal threaded ring 32. The internal threaded ring 32 is disposed on the upper end face of the bottom cover 31 and is integrally formed with the bottom cover 31. The lower end of the filter ring 21 is provided with an external thread that mates with the internal threaded ring 32. By designing the sealing cover 3 into a structure in which the bottom cover 31 and the internal threaded ring 32 mate, the bottom cover 31 can be installed on the lower end of the filter ring 21 via the internal threaded ring 32 when in use, thus covering the bottom of the filter ring 21. The sealing cover 3 and the filter ring 21 are connected by threads, allowing for easy disassembly and assembly when in use.

[0030] Reference Figure 5 and Figure 6As shown, the cleaning disc assembly 4 includes a top frame 41 and a side scraper ring 42. The side scraper ring 42 is located on the lower end face of the top frame 41 and is integrally formed with the top frame 41. A chamfer 421 is provided on the inner side of the lower end face of the side scraper ring 42. By designing the cleaning disc assembly 4 into a structure in which the top frame 41 and the side scraper ring 42 cooperate, it is convenient to drive the side scraper ring 42 to move up and down synchronously during use through the top frame 41. At the same time, by providing a chamfer 421 on the inner side of the lower end face of the side scraper ring 42, it is ensured that the side scraper ring 42 can better clean the impurities on the inner side of the filter ring 21 through the beveled surface of the chamfer during the downward movement. The top frame 41 includes a ring plate 411, a middle plate 412, and a threaded sleeve 413. The middle plate 412 is fixedly installed in the middle of the ring plate 411, and the threaded sleeve 413 is fixedly installed at the center of the upper end face of the middle plate 412. A positioning hole 414 is provided on the middle plate 412 to cooperate with the guide rod 112. By designing the top frame 41 into a structure in which the ring plate 411, the middle plate 412, and the threaded sleeve 413 cooperate, the threaded sleeve 413 can be installed through the middle plate 412 in the middle of the ring plate 411 when it is easy to use. When it is convenient to use, the threaded sleeve 413 can be connected to the drive component 5. At the same time, by opening a positioning hole 414 on the middle plate 412, it can be conveniently and stably fitted onto the guide vertical rod 112, ensuring that the top frame 41 can only be adjusted by lifting and sliding during use, and there will be no rotation operation.

[0031] Reference Figure 1 and Figure 2As shown, the driving component 5 includes a drive motor 51 and a threaded rod 52 that mates with the threaded sleeve 413. The drive motor 51 is fixedly installed in the main housing 11, and the threaded rod 52 is installed at the lower end of the main housing 11, with its head connected to the output end of the drive motor 51. By designing the driving component 5 with the drive motor 51 and the threaded rod 52 mate, it is convenient to use the drive motor 51 to drive the threaded rod 52 to rotate, thereby achieving the purpose of driving the threaded sleeve 413 to rise and fall through the engagement of the threaded rod 52 and the threaded sleeve 413. A positioning groove 113 for installing the drive motor 51 is provided at the center of the upper end face of the main housing 11, and a removable sealing plug 114 is installed in the positioning groove 113. By providing a positioning groove 113 at the center of the upper end face of the main housing 11, it is convenient to install the drive motor 51 through the positioning groove 113, and the sealing plug 114 seals the positioning groove 113, ensuring the safety of the drive motor 51 during use. A positioning sleeve 311 for inserting the bottom of the threaded rod 52 is provided at the center of the upper end face of the bottom cover 31, and a double ring frame 312 for mounting the guide vertical rod 112 is also provided on the upper end face of the bottom cover 31. The positioning sleeve 311, the double ring frame 312 and the bottom cover 31 are integrally formed. By providing the positioning sleeve 311 and the double ring frame 312 on the upper end face of the bottom cover 31, it can be ensured that the bottom of the threaded rod 52 is inserted into the positioning sleeve 311 after the bottom cover 31 is installed at the lower end of the filter ring 21, and the lower end of the guide vertical rod 112 can be inserted into the double ring frame 312, thereby ensuring that the threaded rod 52 and the guide vertical rod 112 are used more stably.

[0032] Working principle: In actual filtration use, the filter is fixedly installed inside the equipment through the instrument head 1, and then connected to the equipment's drain pipe through the liquid inlet head 111. During normal use, liquid can flow steadily into the filter screen group 2 from the liquid inlet head 111 and be discharged through the side of the filter screen ring 21 of the filter screen group 2. The filtered impurities will remain on the inner side of the filter screen ring 21. When cleaning is required, the drive motor 51 is started to drive the threaded rod 52 to rotate. Through the threaded engagement between the threaded rod 52 and the threaded sleeve 413, the cleaning disc group 4 is stably moved from the ring seat 121 into the filter screen ring 21, thereby cleaning the impurities on the inner side of the filter screen ring 21. The impurities can fall steadily onto the sealing cover 3 at the lower end of the filter screen ring 21. After cleaning, the impurities can be removed by disassembling the sealing cover 3. The filter screen group 2 can be cleaned flexibly without disassembling it.

[0033] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A non-removable filter, comprising an instrument head (1), characterized in that, The instrument head (1) includes a main shell (11) and a connecting seat (12). The connecting seat (12) is installed on the lower end face of the main shell (11) and is fixedly connected to the main shell (11). A filter screen assembly (2) is installed on the lower end face of the connecting seat (12). The upper end face of the filter screen assembly (2) is bolted to the connecting seat (12). A sealing cover (3) is installed on the lower end face of the filter screen assembly (2). The sealing cover (3) is threadedly fixedly connected to the filter screen assembly (2). A cleaning disc assembly (4) for cleaning the filter screen assembly (2) is provided directly below the main shell (11). A driving component (5) for driving the cleaning disc assembly (4) to move up and down is also installed on the main shell (11).

2. The filter that does not require disassembly according to claim 1, characterized in that, The upper end face of the main shell (11) is symmetrically equipped with a liquid inlet pipe head (111), which is integrally formed with the main shell (11). The lower end face of the main shell (11) is also fixedly equipped with a guide rod (112).

3. A filter that does not require disassembly according to claim 2, characterized in that, The connecting seat (12) includes a ring seat (121) and a top flange (122). The ring seat (121) is fixedly installed on the lower end face of the main housing (11), and the top flange (122) is coaxially fixed on the lower end face of the ring seat (121).

4. A filter that does not require disassembly according to claim 3, characterized in that, The filter assembly (2) includes a filter ring (21) and a bottom flange (22). The bottom flange (22) is fixedly installed on the upper end face of the filter ring (21), and the bottom flange (22) is fixedly connected to the top flange (122) by bolts.

5. A filter that does not require disassembly according to claim 4, characterized in that, The sealing cover (3) includes a bottom cover (31) and an internal threaded ring (32). The internal threaded ring (32) is disposed on the upper end face of the bottom cover (31) and is integrally formed with the bottom cover (31). The lower end of the filter ring (21) is provided with an external thread that cooperates with the internal threaded ring (32).

6. A filter that does not require disassembly according to claim 5, characterized in that, The cleaning disc assembly (4) includes a top frame (41) and a side scraper ring (42). The side scraper ring (42) is located on the lower end face of the top frame (41) and is integrally formed with the top frame (41). A chamfer (421) is provided on the inner side of the lower end face of the side scraper ring (42).

7. A filter that does not require disassembly according to claim 6, characterized in that, The top frame (41) includes a ring plate (411), a middle plate (412) and a threaded sleeve (413). The middle plate (412) is fixedly installed in the middle of the ring plate (411), and the threaded sleeve (413) is fixedly installed at the center of the upper end face of the middle plate (412). The middle plate (412) is provided with a positioning hole (414) that cooperates with the guide rod (112).

8. A filter that does not require disassembly according to claim 7, characterized in that, The drive unit (5) includes a drive motor (51) and a threaded rod (52) that cooperates with the threaded sleeve (413). The drive motor (51) is fixedly installed in the main housing (11). The threaded rod (52) is installed at the lower end of the main housing (11), and the head of the threaded rod (52) is connected to the output end of the drive motor (51).

9. A filter that does not require disassembly according to claim 8, characterized in that, The upper end face of the main shell (11) is provided with a positioning groove (113) for mounting the drive motor (51), and a removable sealing plug (114) is installed in the positioning groove (113).

10. A filter that does not require disassembly according to claim 9, characterized in that, The bottom cover (31) has a positioning sleeve (311) at the center of the upper end face for inserting the bottom of the threaded rod (52), and the bottom cover (31) also has a double ring frame (312) for installing the guide rod (112). The positioning sleeve (311), the double ring frame (312) and the bottom cover (31) are integrally formed.

Citation Information

Patent Citations

  • Filter

    CN217015696U