Distributed pig farm ammonia gas absorption device

By using a distributed ammonia absorption device in pig farms, sensors and filtration systems are employed to absorb and purify ammonia in real time, solving the problem of ammonia accumulation and protecting the health of pigs and the environment.

CN223530186UActive Publication Date: 2025-11-11CHONGQING PANYI MODERN AGRI DEV CO LTD
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Patent Information

Application Number
CN202422859097.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-11
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In high temperature and high humidity environments, the concentration of ammonia in pig farms is uneven, and existing ammonia absorption devices are unable to absorb it in a timely and effective manner, resulting in the accumulation of ammonia in some compartments, which harms the health of pigs and pollutes the environment.

Method used

A distributed ammonia absorption device for pig farms is designed, which uses components such as an absorption cylinder, connecting pipe, fan pipe, air inlet hopper and ammonia sensor to detect and absorb ammonia in real time, and then purify it through a filter box and filter plate to prevent ammonia emissions.

Benefits of technology

It effectively absorbs ammonia in the compartment, protects the health of pigs, prevents ammonia from polluting the environment, and achieves highly efficient air purification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a distributed pig farm ammonia gas absorbing device, which relates to the technical field of ammonia gas absorption and comprises an absorbing cylinder, the left end of the upper side of the absorbing cylinder is fixedly connected with a communicating pipe, the lower end of the communicating pipe penetrates through a top plate of the absorbing cylinder and is communicated with the lower end in the absorbing cylinder, and the left side of the communicating pipe is fixedly connected with a fan pipe. A gas inlet pipe is fixedly connected to the center of the left side of the fan pipe, a collecting pipe is fixedly connected to the lower end of the gas inlet pipe, a plurality of gas inlet hoppers are fixedly connected to the lower side of the collecting pipe, second ammonia gas sensors are fixedly installed on the right sides of the gas inlet hoppers, and an exhaust pipe is fixedly connected to the right end of the upper side of the absorption cylinder. And the right side of the exhaust pipe is fixedly connected with a filter box. Through the arrangement of the absorption cylinder, the communicating pipe, the fan pipe, the collecting pipe, the air inlet hopper and the second ammonia gas sensor, ammonia gas concentration detection can be carried out on each compartment in time, generated ammonia gas is effectively absorbed, and ammonia gas accumulation in the compartments is prevented.
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Description

Technical Field

[0001] This utility model relates to the field of ammonia absorption technology, specifically to a distributed ammonia absorption device for pig farms. Background Technology

[0002] In hot and humid environments, the decomposition of pig manure and urine in pig farms produces a large amount of ammonia. Excessive ammonia concentration can harm the health of pigs, increase the risk of respiratory diseases, and also pollute the surrounding environment.

[0003] To reduce the harm caused by ammonia, ammonia absorption devices are installed in pig farms. Pig farms typically have multiple compartments, each producing varying amounts of ammonia. Conventional ammonia absorption devices struggle to effectively absorb ammonia in a timely manner, leading to the accumulation of ammonia in some compartments, severely harming the health of the pigs. Furthermore, conventional ammonia absorption devices often fail to completely absorb ammonia, resulting in purified air containing significant amounts of ammonia. Direct release of this ammonia into the environment causes severe pollution and damages the surrounding ecosystem. To address these issues, a distributed ammonia absorption device for pig farms is proposed. Utility Model Content

[0004] To address the aforementioned technical problems, a distributed ammonia absorption device for pig farms is provided. This solution overcomes the limitations of current methods that rely on ammonia absorption devices installed in pig farms to reduce the harm caused by ammonia. Pig farms typically have multiple compartments with varying amounts of ammonia produced in each compartment. Conventional ammonia absorption devices struggle to effectively absorb ammonia in a timely manner, leading to the accumulation of excessive ammonia in some compartments, which seriously harms the health of pigs. Furthermore, conventional ammonia absorption devices often fail to completely absorb ammonia, resulting in a high ammonia content in the purified air. Direct release of this ammonia into the environment causes severe pollution and damages the surrounding ecosystem.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a distributed ammonia absorption device for pig farms, comprising an absorption cylinder, a first ammonia sensor fixedly installed at the center of the upper side inside the absorption cylinder, a connecting pipe fixedly connected to the upper left end of the absorption cylinder, the lower end of the connecting pipe penetrating the top plate of the absorption cylinder and communicating with the lower end of the absorption cylinder, a fan pipe fixedly connected to the left side of the connecting pipe, an air inlet pipe fixedly connected to the center of the left side of the fan pipe, a collection pipe fixedly connected to the lower end of the air inlet pipe, several air inlet hoppers fixedly connected to the lower side of the collection pipe, a second ammonia sensor fixedly installed on the right side of the air inlet hopper, an exhaust pipe fixedly connected to the upper right end of the absorption cylinder, the lower end of the exhaust pipe penetrating the top plate of the absorption cylinder and communicating with the upper end of the absorption cylinder, a filter box fixedly connected to the right side of the exhaust pipe, several mounting slots penetrating the upper side of the filter box, a mounting frame slidably connected inside the mounting slots, the front and rear sides of the mounting frame slidably connected to the inner wall of the filter box, and a filter plate snapped into the inside of the mounting frame.

[0006] Preferably, an axial flow fan is installed inside the fan duct.

[0007] Preferably, a handle is fixedly connected at the upper center of the mounting frame.

[0008] Preferably, the upper left end of the filter box is rotatably connected to a fixed frame via a hinge.

[0009] Preferably, a fixing bolt is threaded to the upper right end of the fixing frame, and the end of the fixing bolt passes through the upper side of the fixing frame and is threaded to the upper side of the filter box.

[0010] Preferably, a drain pipe is fixedly connected to the lower front end of the absorption cylinder, and a first solenoid valve is fixedly installed on the drain pipe.

[0011] Preferably, an inlet pipe is fixedly connected to the upper front end of the absorption cylinder, and a second solenoid valve is fixedly installed on the inlet pipe.

[0012] Compared with the prior art, the advantages of this utility model are as follows: By setting up an absorption cylinder, a connecting pipe, a fan pipe, a collection pipe, an air inlet hopper, and a second ammonia sensor, this utility model can detect the ammonia concentration in each compartment in a timely manner, effectively absorb the generated ammonia, prevent ammonia accumulation inside the compartment, and effectively protect the health of pigs. By setting up a first ammonia sensor, an exhaust pipe, a filter box, a mounting groove, a mounting frame, and a filter plate, it can effectively perform secondary purification of the air, effectively prevent the direct emission of ammonia in the air into the environment, avoid serious pollution of the environment by ammonia, and effectively protect the ecological environment around the pig farm. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a schematic diagram of the internal structure of the absorption cylinder in this utility model;

[0015] Figure 3 This is a schematic diagram of the filter box in this utility model.

[0016] The numbers on the map are:

[0017] 1. Absorption cylinder; 2. Drain pipe; 3. First solenoid valve; 4. Inlet pipe; 5. Second solenoid valve; 6. First ammonia sensor; 7. Connecting pipe; 8. Fan pipe; 9. Air inlet pipe; 10. Collection pipe; 11. Air inlet hopper; 12. Second ammonia sensor; 13. Exhaust pipe; 14. Filter box; 15. Mounting slot; 16. Mounting frame; 17. Filter plate; 18. Handle; 19. Fixing frame; 20. Fixing bolts. Detailed Implementation

[0018] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0019] Reference Figure 1-3 As shown, a distributed ammonia absorption device for pig farms includes an absorption cylinder 1, a drain pipe 2 fixedly connected to the lower front end of the absorption cylinder 1, a first solenoid valve 3 fixedly installed on the drain pipe 2, and an inlet pipe 4 fixedly connected to the upper front end of the absorption cylinder 1, a second solenoid valve 5 fixedly installed on the inlet pipe 4, effectively managing the input and discharge of the absorption liquid.

[0020] Specifically, a first ammonia sensor 6 is fixedly installed at the center of the upper side inside the absorption cylinder 1 to monitor the ammonia concentration at the upper end of the absorption cylinder 1 in real time, facilitating timely replacement of the absorbent liquid by staff. A connecting pipe 7 is fixedly connected to the upper left end of the absorption cylinder 1. The lower end of the connecting pipe 7 passes through the top plate of the absorption cylinder 1 and connects to the lower end of the absorption cylinder 1, ensuring full contact between the ammonia and the absorbent liquid. A fan pipe 8 is fixedly connected to the left side of the connecting pipe 7. An axial flow fan is installed inside the fan pipe 8. An air inlet pipe 9 is fixedly connected at the center of the left side of the fan pipe 8. A collection pipe 10 is fixedly connected to the lower end of the air inlet pipe 9. Several air inlet hoppers 11 are fixedly connected to the lower side of the collection pipe 10 to effectively absorb ammonia from various parts of the pig farm. A second ammonia sensor 12 is fixedly installed on the right side of the air inlet hopper 11 to monitor the ammonia concentration at various parts of the pig farm in real time. An exhaust pipe 13 is fixedly connected to the upper right end of the absorption cylinder 1. The lower end of the exhaust pipe 13 passes through the top plate of the absorption cylinder 1 and connects to the upper end of the absorption cylinder 1.

[0021] Specifically, a filter box 14 is fixedly connected to the right side of the exhaust pipe 13. Several mounting slots 15 are opened through the upper side of the filter box 14. Mounting frames 16 are slidably connected inside the mounting slots 15. The front and rear sides of the mounting frames 16 are slidably connected to the inner wall of the filter box 14. Filter plates 17 are snapped into the inside of the mounting frames 16, and ammonia is effectively adsorbed by activated carbon. A handle 18 is fixedly connected to the center of the upper side of the mounting frames 16, making it convenient for staff to pull out the mounting frames 16 to replace the filter plates 17. A fixing frame 19 is rotatably connected to the upper left side of the filter box 14 via a hinge. A fixing bolt 20 is threadedly connected to the upper right side of the fixing frame 19. The end of the fixing bolt 20 passes through the upper side of the fixing frame 19 and is threadedly connected to the upper side of the filter box 14, effectively fixing each mounting frame 16.

[0022] Working principle: Several air intake hoppers 11 are installed in various compartments inside the pig farm. Absorbent liquid is injected into the absorption cylinder 1 through the liquid inlet pipe 4 and flows down to the bottom of the exhaust pipe 13. When the second ammonia sensor 12 detects that the ammonia exceeds the set standard, the axial flow fan inside the fan pipe 8 rotates. The ammonia gas enters the collection pipe 10 through the air intake hopper 11 with the air, and enters the lower part of the absorption cylinder 1 along the air inlet pipe 9 and the connecting pipe 7. After contacting the absorbent liquid, it is absorbed by the absorbent liquid. When the absorbent liquid reaches saturation, the first ammonia sensor 6 will detect a significant increase in ammonia concentration. At this time, the first solenoid valve 3 is opened, and the saturated absorbent liquid is discharged through the drain pipe 2. The second solenoid valve 5 is opened to input new absorbent liquid. A small amount of ammonia gas will enter the exhaust pipe 13 with the air and enter the filter box 14. The ammonia gas is adsorbed by the filter plate 17, and the air is purified for a second time to prevent ammonia gas from being discharged into the external environment.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A distributed ammonia absorption device for pig farms, comprising an absorption cylinder (1), characterized in that: A first ammonia sensor (6) is fixedly installed at the center of the upper side inside the absorption cylinder (1). A connecting pipe (7) is fixedly connected to the upper left end of the absorption cylinder (1). The lower end of the connecting pipe (7) penetrates the top plate of the absorption cylinder (1) and communicates with the lower end of the absorption cylinder (1). A fan pipe (8) is fixedly connected to the left side of the connecting pipe (7). An air inlet pipe (9) is fixedly connected at the center of the left side of the fan pipe (8). A collection pipe (10) is fixedly connected to the lower end of the air inlet pipe (9). Several air inlet hoppers (11) are fixedly connected to the lower side of the collection pipe (10). The right side of the air inlet hoppers (11) is fixedly connected to the collection pipe (10). A second ammonia sensor (12) is fixedly installed. An exhaust pipe (13) is fixedly connected to the upper right end of the absorption cylinder (1). The lower end of the exhaust pipe (13) passes through the top plate of the absorption cylinder (1) and communicates with the upper interior of the absorption cylinder (1). A filter box (14) is fixedly connected to the right side of the exhaust pipe (13). Several mounting slots (15) are opened through the upper side of the filter box (14). A mounting frame (16) is slidably connected inside the mounting slot (15). The front and rear sides of the mounting frame (16) are slidably connected to the inner wall of the filter box (14). A filter plate (17) is snapped into the inside of the mounting frame (16).

2. The distributed ammonia absorption device for pig farms according to claim 1, characterized in that: An axial flow fan is installed inside the fan pipe (8).

3. The distributed ammonia absorption device for pig farms according to claim 1, characterized in that: A handle (18) is fixedly connected to the upper center of the mounting frame (16).

4. The distributed ammonia absorption device for pig farms according to claim 1, characterized in that: The upper left side of the filter box (14) is connected to a fixed frame (19) via a hinge.

5. The distributed ammonia absorption device for pig farms according to claim 4, characterized in that: The upper right end of the fixed frame (19) is threaded with a fixing bolt (20), and the end of the fixing bolt (20) passes through the upper side of the fixed frame (19) and is threadedly connected to the upper side of the filter box (14).

6. The distributed ammonia absorption device for pig farms according to claim 1, characterized in that: The lower front end of the absorption cylinder (1) is fixedly connected to a drain pipe (2), and a first solenoid valve (3) is fixedly installed on the drain pipe (2).

7. The distributed ammonia absorption device for pig farms according to claim 1, characterized in that: The upper front end of the absorption cylinder (1) is fixedly connected to the liquid inlet pipe (4), and a second solenoid valve (5) is fixedly installed on the liquid inlet pipe (4).