Tooth roller of crusher
By introducing a central shaft, mounting sleeve, and baffle structure into the crusher toothed roller, and using T-slots and bolt connections, the problem of time-consuming and labor-intensive toothed roller disassembly is solved, enabling rapid disassembly and installation of the toothed plate, improving disassembly efficiency, and facilitating the repair of the crushing teeth.
Patent Information
- Application Number
- CN202421541613.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing toothed roller crusher is time-consuming and labor-intensive to disassemble and repair, especially due to the large number of bolts between the toothed plate and the toothed roller shaft, which leads to low disassembly efficiency.
A crusher toothed roller was designed, which adopts a structure of central shaft, mounting sleeve and baffle, and is connected by T-slot and bolts to simplify the installation and disassembly process of the toothed plate. Limit strips and rotary bearings are set to facilitate fixing and rotation.
It enables rapid disassembly and installation of the toothed plate, reduces production difficulty, improves disassembly efficiency, and facilitates the repair of broken teeth.
Smart Images

Figure CN223530478U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crusher technology, and more specifically, to a crusher toothed roller. Background Technology
[0002] In toothed roll crushers, the toothed rolls are typically one-piece, meaning the roll teeth are fixedly welded to the roll shaft. After prolonged use, the toothed rolls need to be disassembled for repair to extend their service life. Currently, disassembly requires removing the entire toothed roll. However, since the roll rotates within the crusher and is connected to the motor shaft via a coupling, disassembly necessitates removing multiple components, a time-consuming and labor-intensive process. Alternatively, some toothed rolls have the roll teeth fixedly welded to multiple tooth plates, which are then bolted to the roll shaft. Repairing these plates simply involves removing them from the shaft, but this method involves numerous bolts, resulting in lengthy and inefficient disassembly. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] In view of the problems existing in the prior art, this utility model provides a crusher toothed roller to solve the technical problems mentioned in the background art.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a crusher toothed roller, comprising a central shaft, with extension shafts at both ends of the central shaft, one end of one of the extension shafts being a connecting shaft, the connecting shaft having a keyway, and an installation device and a fixing device provided outside the central shaft. The installation device includes a first installation sleeve, a second installation sleeve, a third installation sleeve, a first toothed plate, and a second toothed plate. The first, second, and third installation sleeves are all sleeved outside the central shaft, and the second installation sleeve is positioned between the first and third installation sleeves. A plurality of first toothed plates are provided, each positioned outside the first and third installation sleeves, and a plurality of second toothed plates are provided, each positioned outside the second installation sleeve. The fixing device includes a first baffle and a second baffle, each sleeved outside the two extension shafts, with the first baffle connected to the first installation sleeve and the second baffle connected to the second installation sleeve.
[0007] The present invention is further configured such that the first toothed plate and the second toothed plate are each provided with a first T-shaped block and a second T-shaped block, and there are two second T-shaped blocks. The two second T-shaped blocks are symmetrically arranged on both sides of the first T-shaped block. The first mounting sleeve and the third mounting sleeve are each provided with a first T-shaped groove and a second T-shaped groove that cooperate with the first T-shaped block and the second T-shaped block. The second mounting sleeve is provided with a first slot and a second slot. The first slot and the first T-shaped groove are correspondingly arranged, and the second slot and the second T-shaped groove are correspondingly arranged.
[0008] The present invention is further configured such that the second toothed plate is provided with a first through hole, the end of the first through hole away from the second mounting sleeve is provided with a first countersunk hole, the first slot on the second mounting sleeve is provided with a first threaded hole that mates with the first through hole, and the first countersunk hole, the first through hole and the first threaded hole are detachably connected by bolts.
[0009] The present invention is further configured such that the first baffle and the second baffle are provided with a second through hole, the end of the second through hole away from the second mounting sleeve is provided with a second countersunk hole, and the central shaft is provided with a second threaded hole that mates with the second through hole. The second countersunk hole, the second through hole and the second threaded hole on the first baffle are detachably connected by bolts, and the second countersunk hole, the second through hole and the second threaded hole on the second baffle are detachably connected by bolts.
[0010] The present invention is further configured such that the first mounting sleeve, the second mounting sleeve and the third mounting sleeve are each provided with a limiting strip, and a limiting groove that cooperates with the limiting strip is provided outside the central shaft.
[0011] The present invention is further configured such that a rotary bearing is fitted around both of the two extension shafts.
[0012] The present invention is further configured such that both the first toothed plate and the second toothed plate are provided with breaking teeth, and the first countersunk hole and the first through hole on the second toothed plate are provided between two adjacent breaking teeth.
[0013] The present invention is further configured such that the first T-slot and the second T-slot on the first mounting sleeve are each provided with five, and are all equidistant from each other along the circumference of the first mounting sleeve; the first T-slot and the second T-slot on the second mounting sleeve are each provided with five, and are all equidistant from each other along the circumference of the second mounting sleeve.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, the present invention provides a crusher toothed roller, which has the following beneficial effects:
[0016] 1. This utility model is provided with several first tooth plates and second tooth plates. When installing the first tooth plate, it is directly snapped into the first T-groove and the second T-groove on the first mounting sleeve or the third mounting sleeve. Then, the second tooth plate is installed on the second mounting sleeve by bolts. When it is necessary to repair the broken teeth on the first tooth plate and the second tooth plate, the first tooth plate and the second tooth plate can be removed separately. Only the bolts between the second tooth plate and the second mounting sleeve need to be removed, which is simple to operate.
[0017] 2. This utility model includes a first mounting sleeve, a second mounting sleeve, and a third mounting sleeve. Manufacturing them separately reduces production difficulty and facilitates the production and processing of the first, second, and third mounting sleeves. After assembly, they can be quickly fixed and limited by the first and second baffles.
[0018] 3. In this utility model, a first mounting sleeve, a second mounting sleeve, and a third mounting sleeve are provided, each with a limiting strip inside. A limiting groove that cooperates with the limiting strip is provided outside the central shaft, so that the first mounting sleeve, the second mounting sleeve, and the third mounting sleeve can be non-rotatably fitted outside the central shaft, and the crushing teeth can be rotated by the central shaft. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of a crusher toothed roller according to the present invention;
[0020] Figure 2 This is a schematic diagram of the structure of the first mounting sleeve, the second mounting sleeve, the third mounting sleeve, and the central shaft in this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the second toothed plate in this utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the first baffle in this utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the central shaft, extension shaft and connecting shaft in this utility model.
[0024] In the diagram: 1. Central shaft; 2. Extension shaft; 3. Connecting shaft; 4. Keyway; 5. First mounting sleeve; 6. Second mounting sleeve; 7. Third mounting sleeve; 8. First toothed plate; 9. Second toothed plate; 10. First baffle; 11. Second baffle; 12. First T-block; 13. Second T-block; 14. First T-slot; 15. Second T-slot; 16. First slot; 17. Second slot; 18. First through hole; 19. First countersunk hole; 20. First threaded hole; 21. Second through hole; 22. Second countersunk hole; 23. Second threaded hole; 24. Limiting strip; 25. Limiting groove; 26. Rotary bearing; 27. Crushing tooth. Detailed Implementation
[0025] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0027] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0028] Please see Figure 1-5A crusher toothed roller includes a central shaft 1, with extension shafts 2 at both ends of the central shaft 1. One end of one of the extension shafts 2 is provided with a connecting shaft 3, and the connecting shaft 3 is provided with a keyway 4. An installation device and a fixing device are provided outside the central shaft 1. The installation device includes a first installation sleeve 5, a second installation sleeve 6, a third installation sleeve 7, a first toothed plate 8, and a second toothed plate 9. The first installation sleeve 5, the second installation sleeve 6, and the third installation sleeve 7 are all sleeved outside the central shaft 1, and the second installation sleeve 6 is located between the first installation sleeve 5 and the third installation sleeve 7. A plurality of first toothed plates 8 are provided, and are respectively located outside the first installation sleeve 5 and the third installation sleeve 7. A plurality of second toothed plates 9 are provided, and are all located outside the second installation sleeve 6. The fixing device includes a first baffle 10 and a second baffle 11. The first baffle 10 and the second baffle 11 are respectively sleeved outside the two extension shafts 2, and the first baffle 10 is connected to the first installation sleeve 5, and the second baffle 11 is connected to the second installation sleeve 6. The first baffle 10 and the second baffle 11 are provided with a second through hole 21. The end of the second through hole 21 away from the second mounting sleeve 6 is provided with a second countersunk hole 22. The central shaft 1 is provided with a second threaded hole 23 that mates with the second through hole 21. The second countersunk hole 22, the second through hole 21, and the second threaded hole 23 on the first baffle 10 are detachably connected by bolts. The second countersunk hole 22, the second through hole 21, and the second threaded hole 23 on the second baffle 11 are also detachably connected by bolts. The first mounting sleeve 5, the second mounting sleeve 6, and the third mounting sleeve 7 are all provided with a limiting strip 24. The central shaft 1 is provided with a limiting groove 25 that mates with the limiting strip 24. Rotary bearings 26 are fitted onto the exterior of both extension shafts 2.
[0029] In this embodiment, the first mounting sleeve 5, the second mounting sleeve 6, and the third mounting sleeve 7 are manufactured and then fitted onto the outside of the central shaft 1. The limiting strip 24 and the limiting groove 25 cooperate. The first T-slot 14 and the first slot 16 on the first mounting sleeve 5, the second mounting sleeve 6, and the third mounting sleeve 7 correspond, and the second T-slot 15 and the second slot 17 correspond. The first baffle 10 and the second baffle 11 are fitted onto the outside of the two extension shafts 2, and the second through hole 21 on the first baffle 10 corresponds to the second threaded hole 23 on the central shaft 1. The bolt is passed through the second countersunk hole 22 and the second threaded hole 23. The through hole 21 is threaded to the second threaded hole 23. The second through hole 21 on the second baffle 11 and the second threaded hole 23 on the central shaft 1 are correspondingly set. The bolt is passed through the second countersunk hole 22 and the second through hole 21 and then threaded to the second threaded hole 23, completing the assembly and fixation between the central shaft 1 and the first mounting sleeve 5, the second mounting sleeve 6 and the third mounting sleeve 7. The rotary bearing 26 is sleeved on the outside of the two extension shafts 2 and connected to the external crusher. The connecting shaft 3 is connected to the motor shaft preset on the crusher, and the central shaft 1 can be rotated by the motor shaft.
[0030] Please see Figure 1-5 As one embodiment of the mounting device: Both the first toothed plate 8 and the second toothed plate 9 are provided with a first T-shaped block 12 and a second T-shaped block 13, and there are two second T-shaped blocks 13, symmetrically arranged on both sides of the first T-shaped block 12. Both the first mounting sleeve 5 and the third mounting sleeve 7 are provided with a first T-shaped groove 14 and a second T-shaped groove 15 that mate with the first T-shaped block 12 and the second T-shaped block 13. The second mounting sleeve 6 is provided with a first slot 16 and a second slot 17, with the first slot 16 and the first T-shaped groove 14 corresponding to each other, and the second slot 17 and the second T-shaped groove 15 corresponding to each other. The second toothed plate 9 is provided with a first through hole 18, and the end of the first through hole 18 away from the second mounting sleeve 6 is provided with a first countersunk hole 19. The first slot 16 on the second mounting sleeve 6 is provided with a first threaded hole 20 that mates with the first through hole 18. The first countersunk hole 19, the first through hole 18, and the first threaded hole 20 are detachably connected by bolts. Both the first toothed plate 8 and the second toothed plate 9 are provided with breaking teeth 27. The first countersunk hole 19 and the first through hole 18 on the second toothed plate 9 are located between two adjacent breaking teeth 27. The first mounting sleeve 5 is provided with five first T-slots 14 and five second T-slots 15, which are equidistant from each other along the circumference of the first mounting sleeve 5. The second mounting sleeve 6 is provided with five first T-slots 14 and five second T-slots 15, which are equidistant from each other along the circumference of the second mounting sleeve 6.
[0031] More specifically, when installing the first toothed plate 8 and the second toothed plate 9, firstly, the first T-shaped block 12 on one of the first toothed plates 8 is engaged with the first slot 16 on the second mounting sleeve 6, and the second T-shaped block 13 on the first toothed plate 8 is engaged with the second slot 17. The first toothed plate 8 is then moved onto the first mounting sleeve 5, where the first T-shaped block 12 engages with the first T-shaped groove 14, and the second T-shaped block 13 engages with the second T-shaped groove 15, until the first toothed plate 8 and the first baffle 10 are in contact. Then, four first toothed plates 8 are engaged with the first mounting sleeve 5 in the same manner. Then, five first toothed plates 8 are engaged with the first mounting sleeve 5 in the same manner, and the second group of five first toothed plates 8 is in contact with the first group of five toothed plates. This process is repeated in the same way. In this manner, two sets of five first toothed plates 8 are installed outside the third mounting sleeve 7, and five second toothed plates 9 are installed outside the second mounting sleeve 6. The first T-shaped block 12 on the second toothed plate 9 and the first slot 16 on the second mounting sleeve 6 are engaged. The second T-shaped block 13 on the second toothed plate 9 and the second slot 17 on the second mounting sleeve 6 are engaged. At this time, the first through hole 18 and the first threaded hole 20 correspond. The bolt is passed through the first countersunk hole 19 and the first through hole 18 and threadedly connected to the first threaded hole 20, thus completing the connection and fixation of the first toothed plate 8 and the second toothed plate 9. When it is necessary to repair the crushing tooth 27, the second toothed plate 9 and the first toothed plate 8 can be disassembled by reversing the operation. There is no need to remove the central shaft 1 and other components from the crusher.
[0032] In summary, during the use or operation of the overall equipment: the first mounting sleeve 5, the second mounting sleeve 6, and the third mounting sleeve 7 are respectively processed and manufactured, and then fitted onto the outside of the central shaft 1, with the limiting strip 24 and the limiting groove 25 cooperating. The first T-slot 14 and the first slot 16 on the first mounting sleeve 5, the second mounting sleeve 6, and the third mounting sleeve 7 correspond, and the second T-slot 15 and the second slot 17 correspond. The first baffle 10 and the second baffle 11 are respectively fitted onto the outside of the two extension shafts 2, and the second through hole 21 on the first baffle 10 and the second threaded hole 23 on the first mounting sleeve 5 are correspondingly set. The bolt is passed through the second countersunk hole 2. 2. The second through hole 21 and the second threaded hole 23 are threaded together. The second through hole 21 on the second baffle 11 and the second threaded hole 23 on the third mounting sleeve 7 are correspondingly set. The bolt is passed through the second countersunk hole 22 and the second through hole 21 and then threaded together with the second threaded hole 23 to complete the assembly and fixation between the central shaft 1 and the first mounting sleeve 5, the second mounting sleeve 6 and the third mounting sleeve 7. The rotary bearing 26 is sleeved on the outside of the two extension shafts 2 and connected to the external crusher. The connecting shaft 3 is connected to the motor shaft preset on the crusher. The central shaft 1 can be rotated by the motor shaft.
[0033] When installing the first toothed plate 8 and the second toothed plate 9, firstly, engage the first T-shaped block 12 on one of the first toothed plates 8 with the first slot 16 on the second mounting sleeve 6, and engage the second T-shaped block 13 on the first toothed plate 8 with the second slot 17. Move the first toothed plate 8 to the first mounting sleeve 5, where the first T-shaped block 12 engages with the first T-shaped groove 14, and the second T-shaped block 13 engages with the second T-shaped groove 15, until the first toothed plate 8 and the first baffle 10 are in contact. Then, engage four first toothed plates 8 with the first mounting sleeve 5 in the same manner. Then, engage five first toothed plates 8 with the first mounting sleeve 5 in the same manner, and engage the second group of five first toothed plates 8 with the first group of five toothed plates. Repeat this process. Two sets of five first toothed plates 8 are installed outside the third mounting sleeve 7, and five second toothed plates 9 are installed outside the second mounting sleeve 6. The first T-shaped block 12 on the second toothed plate 9 and the first slot 16 on the second mounting sleeve 6 are engaged. The second T-shaped block 13 on the second toothed plate 9 and the second slot 17 on the second mounting sleeve 6 are engaged. At this time, the first through hole 18 and the first threaded hole 20 correspond. The bolt is passed through the first countersunk hole 19 and the first through hole 18 and threadedly connected to the first threaded hole 20 to complete the connection and fixation of the first toothed plate 8 and the second toothed plate 9. When it is necessary to repair the crushing tooth 27, the second toothed plate 9 and the first toothed plate 8 can be disassembled by reversing the operation. There is no need to remove the central shaft 1 and other components from the crusher.
[0034] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A crusher toothed roller, comprising a central shaft (1), wherein extension shafts (2) are respectively provided at both ends of the central shaft (1), and a connecting shaft (3) is provided at one end of one of the extension shafts (2), and a keyway (4) is provided on the connecting shaft (3), characterized in that: The central shaft (1) is provided with an installation device and a fixing device. The installation device includes a first installation sleeve (5), a second installation sleeve (6), a third installation sleeve (7), a first toothed plate (8), and a second toothed plate (9). The first installation sleeve (5), the second installation sleeve (6), and the third installation sleeve (7) are all sleeved outside the central shaft (1), and the second installation sleeve (6) is located between the first installation sleeve (5) and the third installation sleeve (7). There are several first toothed plates (8), which are respectively located outside the first installation sleeve (5) and the third installation sleeve (7). There are several second toothed plates (9), which are all located outside the second installation sleeve (6). The fixing device includes a first baffle (10) and a second baffle (11). The first baffle (10) and the second baffle (11) are respectively sleeved outside the two extension shafts (2), and the first baffle (10) is connected to the first installation sleeve (5), and the second baffle (11) is connected to the second installation sleeve (6).
2. A crusher toothed roller according to claim 1, characterized in that: The first toothed plate (8) and the second toothed plate (9) are each provided with a first T-shaped block (12) and a second T-shaped block (13), and there are two second T-shaped blocks (13). The two second T-shaped blocks (13) are symmetrically arranged on both sides of the first T-shaped block (12). The first mounting sleeve (5) and the third mounting sleeve (7) are each provided with a first T-shaped groove (14) and a second T-shaped groove (15) that cooperate with the first T-shaped block (12) and the second T-shaped block (13). The second mounting sleeve (6) is provided with a first slot (16) and a second slot (17). The first slot (16) and the first T-shaped groove (14) are arranged correspondingly, and the second slot (17) and the second T-shaped groove (15) are arranged correspondingly.
3. A crusher toothed roller according to claim 2, characterized in that: The second toothed plate (9) is provided with a first through hole (18), and a first countersunk hole (19) is provided at the end of the first through hole (18) away from the second mounting sleeve (6). A first threaded hole (20) that mates with the first through hole (18) is provided in the first slot (16) on the second mounting sleeve (6). The first countersunk hole (19), the first through hole (18) and the first threaded hole (20) are detachably connected by bolts.
4. A crusher toothed roller according to claim 1, characterized in that: The first baffle (10) and the second baffle (11) are provided with a second through hole (21). The end of the second through hole (21) away from the second mounting sleeve (6) is provided with a second countersunk hole (22). The central shaft (1) is provided with a second threaded hole (23) that mates with the second through hole (21). The second countersunk hole (22), the second through hole (21) and the second threaded hole (23) on the first baffle (10) are detachably connected by bolts. The second countersunk hole (22), the second through hole (21) and the second threaded hole (23) on the second baffle (11) are detachably connected by bolts.
5. A crusher toothed roller according to claim 1, characterized in that: The first mounting sleeve (5), the second mounting sleeve (6) and the third mounting sleeve (7) are all provided with limiting strips (24), and the center shaft (1) is provided with a limiting groove (25) that cooperates with the limiting strips (24).
6. A crusher toothed roller according to claim 1, characterized in that: Both of the extended shafts (2) are fitted with rotary bearings (26).
7. A crusher toothed roller according to claim 3, characterized in that: Both the first toothed plate (8) and the second toothed plate (9) are provided with breaking teeth (27), and the first countersunk hole (19) and the first through hole (18) on the second toothed plate (9) are provided between two adjacent breaking teeth (27).
8. A crusher toothed roller according to claim 2, characterized in that: The first mounting sleeve (5) has five first T-slots (14) and five second T-slots (15), which are equidistant from each other along the circumference of the first mounting sleeve (5). The second mounting sleeve (6) has five first T-slots (14) and five second T-slots (15), which are equidistant from each other along the circumference of the second mounting sleeve (6).