Anti-fracture stationary knife structure for pulverizer

By installing a cleaning mechanism on the fixed blade of the crusher to collect waste chips, and using a reinforcing plate for protection and adjustment components, the problems of easy breakage of the fixed blade and the impact of waste chips on cutting are solved, thus achieving a long service life and efficient application of the fixed blade.

CN223530503UActive Publication Date: 2025-11-11TONGQI SILICON MATERIALS (YANGZHOU) CO LTD
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Patent Information

Application Number
CN202422548061.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-11-11
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The fixed blades of existing crushers are prone to breakage, and frequent replacements affect work efficiency. Furthermore, the waste generated during operation affects cutting accuracy and environmental cleanliness.

Method used

The design incorporates a breakage-resistant fixed-blade structure for the shredder, including a cleaning mechanism and a reinforcing plate. Waste is collected through a cleaning box, and anti-collision components and reinforcing plates provide protection. Adjustable components can be adapted to different shredder types.

Benefits of technology

Extend the service life of the fixed blade, reduce the number of replacements, improve work efficiency and cutting accuracy, and enhance the practicality and application range of the fixed blade.

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Abstract

The utility model relates to the field of crushers, and discloses an anti-fracture stationary knife structure for a crusher, which comprises a main body, the main body comprises a cleaning mechanism, an adjusting component and a stationary knife structure, a cleaning box is arranged outside the cleaning mechanism, fixing rings are arranged on two sides of the top of the cleaning box, and a push-pull plate and a handle are arranged at the bottom of the cleaning box; fixing bottom plates are arranged on the two sides of the adjusting assembly, connecting blocks are arranged on the two sides of the outer portions of the fixing bottom plates, telescopic rods are arranged on one sides of the connecting blocks, and control rods are installed on one sides of the outer portions of the telescopic rods; and communicating boxes are arranged on the two sides of the exterior of the fixed cutter structure, a motor is installed on one side of each communicating box, a connecting pipe, a fixing block and a fixed cutter are arranged on the inner side of each communicating box, and a pull rod, a top plate and a fan are arranged at the top of each communicating box. According to the utility model, the cleaning box is arranged to concentrate sweeps to facilitate cleaning work, and the reinforcing plate is arranged to thicken and protect the whole stationary knife, so that the service life of the stationary knife is prolonged and the stationary knife is not easy to break.
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Description

Technical Field

[0001] This utility model relates to the field of pulverizers, specifically to a fixed blade structure for a pulverizer that is designed to prevent breakage. Background Technology

[0002] A crusher is an electromechanical machine widely used in mining, building materials and other industries. It achieves the purpose of crushing through high-speed impact. The crusher is mainly composed of a main shaft, rotor, hammers, screen, cover plate, door cover, motor, base, and housing. The types of crushers mainly include roller crushers, blade crushers and air jet crushers. Among them, the air-cooled blade crusher uses a high-speed rotating blade with a fan wheel. The fixed blades perform impact, shearing and grinding processes to achieve the crushing and separation effect of materials.

[0003] Application number CN212791241 U discloses a fixed blade mechanism for a crusher, including a base, a mounting base, and a fixed blade. The base has a U-shaped structure, and the mounting base is installed on the base. The fixed blade has a mounting block, and the fixed blade is mounted on the mounting base via the mounting block. The mounting base has a mounting groove, and first slide rails are provided at both ends of the bottom of the mounting groove. A mounting plate is slidably connected to the first slide rails. Rotary seats are provided at both ends of the left side of the mounting plate, and a threaded adjusting rod is rotatably connected to the rotating seat. The threaded adjusting rod is threadedly connected to the mounting base, and an adjusting wheel is provided at the outer end of the threaded adjusting rod. Several bolt holes are provided on the mounting plate, and the mounting block is positioned between the mounting groove and the mounting plate, connected to the mounting plate via bolts and bolt holes. This device's structure facilitates disassembly and replacement, meets the installation needs of different types of fixed blades, and is highly practical.

[0004] In existing technologies, the crushing effect is achieved through components such as a base, mounting base, and fixed blade. The fixed blade mechanism is mounted on the mounting base via a mounting block and works in conjunction with a threaded adjusting rod. During use, the fixed blade is prone to breakage due to repeated operation, and frequent replacement of the fixed blade affects work efficiency. Furthermore, the crusher easily generates cutting waste during operation, and the accumulation of waste waste can affect the cutting accuracy of the crusher. At the same time, it pollutes the surrounding environment and makes it inconvenient for workers to clean up after work. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a fracture-resistant fixed blade structure for a crusher, comprising a main body, which includes a cleaning mechanism, an adjusting component, and a fixed blade structure. The cleaning mechanism has a cleaning box on its exterior, with fixing rings on both sides of the top of the cleaning box. Mounting columns are fitted inside the fixing rings. A push-pull plate and a handle are located at the bottom of the cleaning box. The adjusting component has fixed base plates on both sides, with connecting blocks on both sides of the fixed base plates. A telescopic rod is located on one side of each connecting block, and a control rod is mounted on the outer side of the telescopic rod. The fixed blade structure has connecting boxes on both sides, with a motor mounted on one side of each connecting box. A connecting pipe, fixing blocks, and a fixed blade are located inside the connecting boxes. A pull rod, a top plate, and a fan are located on the top of the connecting boxes.

[0007] A cleaning mechanism is installed at the bottom of the fixed blade. The waste generated by the crusher during operation is blown into the cleaning box by the top fan, and the waste is concentrated on the push-pull plate, which facilitates subsequent cleaning. At the same time, it prevents the waste from falling on the mechanical parts during operation, which would affect the cutting accuracy of the crusher, and improves the effectiveness of the fixed blade.

[0008] In addition, a reinforcing plate is installed to thicken the protection of the fixed tool as a whole, making it less prone to breakage during operation, extending the service life of the fixed tool, reducing the number of times the fixed tool needs to be replaced, and thus improving work efficiency. At the same time, a shock absorber is installed on the top of the fixed tool to protect it from impacts and collisions that could cause damage to the workpiece, thus improving the practicality of the fixed tool.

[0009] Furthermore, the cleaning box is a square box, the fixing ring has two sets of arc-shaped opening plates distributed symmetrically in the center, the mounting column is cylindrical and has two sets of fitting connections with the inside of the fixing ring, and the push-pull plate is a square plate and the same size as the bottom of the cleaning box.

[0010] Furthermore, the fixed base plate has two sets of square blocks whose bottoms are adapted to be connected to the top of the mounting column, and the connecting block has two sets of strip-shaped blocks distributed in the middle of the fixed base plate. A telescopic rod is provided on one side of the connecting block.

[0011] Furthermore, the connecting box has two sets of square boxes arranged symmetrically at the center, and the connecting pipe has two sets of tubular tubes arranged symmetrically in a straight line. The connecting box has a connecting pipe inside, and the connecting pipe has two sets of round tubes with a rotating plate at the bottom. The rotating plate is an arc-shaped square plate with two sets arranged symmetrically at the center. A fixing block is installed on the top of the connecting pipe. A strip groove is opened inside the fixing block. A fixed blade is provided on one side of the fixing block. The fixed blade has two sets arranged symmetrically at the center.

[0012] Furthermore, a cylindrical handle is provided on one side of the push-pull plate, and the handle passes through one side of the cleaning box and extends to the outside.

[0013] Furthermore, the telescopic rod is cylindrical and extends to the opposite side of the connecting block, and the control rod is cylindrical and adapted to be connected to one side of the telescopic rod.

[0014] Furthermore, the fixed blade has a square blade surface at the bottom and an arc-shaped blade edge at the top. An arc-shaped anti-collision component is provided on the outer side of the fixed blade. Reinforcing plates are installed on both sides of the fixed blade. The reinforcing plates are strip-shaped plates and are fixed by several sets of fixing bolts. The reinforcing plates are fitted and connected to the two sides of the fixed blade and extend to both ends of the fixed blade.

[0015] By setting an adjustment component and installing telescopic rods on both sides of the fixed base plate, the lateral distance of the internal fixed blades can be adjusted according to the actual type and size of the crusher, thus adapting to different crusher types and improving the application range of the fixed blades.

[0016] This utility model has the following beneficial effects:

[0017] (1) This utility model: A cleaning mechanism is set up. By installing a cleaning box and a push-pull plate at the bottom of the fixed blade, the waste generated by the crusher during operation is blown into the cleaning box by the top fan, so that the waste is concentrated on the push-pull plate, which facilitates the subsequent cleaning work. At the same time, it avoids the waste falling on the mechanical parts during operation, which affects the cutting accuracy of the crusher and improves the effectiveness of the fixed blade operation.

[0018] (2) This utility model: The reinforcement plate is set to thicken the protection of the fixed knife as a whole, so that it is not easy to break during the working process, extending the service life of the fixed knife, reducing the number of times the fixed knife needs to be replaced, thereby improving work efficiency. At the same time, the anti-collision part is set on the top of the fixed knife to protect the fixed knife from collisions and impacts to the outside of the workpiece, thereby improving the practicality of the fixed knife.

[0019] (3) This utility model: By adjusting the components, the telescopic rods on both sides of the fixed base plate can be set so that the lateral distance of the fixed blade inside can be adjusted according to the actual type and size of the crusher, so as to be suitable for different types of crushers and improve the application range of the fixed blade.

[0020] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0023] Figure 2 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the fixed blade structure of this utility model;

[0026] Figure 5 This is an enlarged schematic diagram of the fixed blade of this utility model;

[0027] The attached diagram lists the components represented by each number as follows:

[0028] In the diagram: 1. Cleaning mechanism; 2. Adjustment component; 3. Fixed blade structure; 101. Cleaning box; 102. Fixing ring; 103. Mounting column; 104. Push-pull plate; 105. Handle; 201. Fixed base plate; 202. Connecting block; 203. Telescopic rod; 204. Control rod; 301. Connecting box; 302. Motor; 303. Connecting pipe; 304. Fixing block; 305. Fixed blade; 306. Reinforcing plate; 307. Pull rod; 308. Top plate; 309. Fan. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-5 As shown, this utility model is a fracture-resistant fixed blade structure for a crusher, comprising a main body, which includes a cleaning mechanism 1, an adjusting component 2, and a fixed blade structure 3. The cleaning mechanism 1 has a cleaning box 101 on its exterior, with fixing rings 102 on both sides of the top of the cleaning box 101, and mounting columns 103 fitted inside the fixing rings 102. The bottom of the cleaning box 101 has a push-pull plate 104 and a handle 105. The adjusting component 2 has fixed base plates 201 on both sides, with connecting blocks 202 on both sides of the exterior of the fixed base plates 201. A telescopic rod 203 is provided on one side of the connecting block 202, and a control rod 204 is installed on the outside of the telescopic rod 203. The fixed blade structure 3 has connecting boxes 301 on both sides of its exterior, with a motor 302 installed on one side of the connecting box 301. The inside of the connecting box 301 has a connecting pipe 303, a fixing block 304, and a fixed blade 305. The top of the connecting box 301 has a pull rod 307, a top plate 308, and a fan 309.

[0031] The cleaning mechanism 1 is set up by installing a cleaning box 101 and a push-pull plate 104 at the bottom of the fixed blade 305. The waste generated by the crusher during operation is blown into the cleaning box 101 by the top fan 309, so that the waste is concentrated on the push-pull plate 104, which facilitates the subsequent cleaning work. At the same time, it avoids the waste falling on the mechanical parts during operation, which would affect the cutting accuracy of the crusher and improve the working efficiency of the fixed blade 305.

[0032] In addition, a reinforcing plate 306 is set to thicken the protection of the fixed tool 305 as a whole, making it less prone to breakage during operation, extending the service life of the fixed tool 305, reducing the number of times the fixed tool 305 needs to be replaced, and thus improving work efficiency. At the same time, a shock absorber is set on the top of the fixed tool 305 to protect it from impacts and damage to the workpiece, thereby improving the practicality of the fixed tool 305.

[0033] The cleaning box 101 is a square box. The fixing ring 102 has two sets of arc-shaped opening plates that are symmetrically distributed in the center. The mounting column 103 is cylindrical and has two sets that are adapted to connect with the inside of the fixing ring 102. The push-pull plate 104 is a square plate and is the same size as the bottom of the cleaning box 101.

[0034] The fixed base plate 201 has two sets of square blocks, and the bottom of the blocks is adapted to be connected to the top of the mounting column 103. The connecting block 202 has two sets of strip-shaped blocks distributed in the middle of the fixed base plate 201. A telescopic rod 203 is provided on one side of the connecting block 202.

[0035] The connecting box 301 has two sets of square boxes that are centrally symmetrically distributed. The connecting pipe 303 has two sets of tubular pipes that are centrally symmetrically distributed. The connecting box 301 has a connecting pipe 303 inside. The connecting pipe 303 has two sets of round pipes and a rotating plate at the bottom. The rotating plate is an arc-shaped square plate and has two sets that are centrally symmetrically distributed. The connecting pipe 303 has a fixing block 304 installed on the top. The fixing block 304 has a strip groove inside. The fixing block 304 has a fixed knife 305 on one side. The fixed knife 305 has two sets that are centrally symmetrically distributed.

[0036] A cylindrical handle 105 is provided on one side of the push-pull plate 104. The handle 105 passes through one side of the cleaning box 101 and extends to the outside.

[0037] The telescopic rod 203 is cylindrical and extends to the opposite side of the connecting block 202, and the control rod 204 is cylindrical and is adapted to be connected to one side of the telescopic rod 203.

[0038] The fixed blade 305 has a square blade surface at the bottom and an arc-shaped blade edge at the top. The fixed blade 305 has an arc-shaped anti-collision component on the outside. Reinforcing plates 306 are installed on both sides of the fixed blade 305. The reinforcing plates 306 are strip-shaped plates and are fixed by several sets of fixing bolts. The reinforcing plates 306 are fitted and connected to the two sides of the fixed blade 305 and extend to both ends of the fixed blade 305.

[0039] By adjusting component 2, telescopic rods 203 are set on both sides of the fixed base plate 201 so that the lateral distance of the internal fixed blade 305 can be adjusted according to the actual type and size of the crusher, so as to be suitable for different types of crushers and improve the application range of the fixed blade 305.

[0040] Working principle: During use, adjust the lateral distance of the telescopic rods 203 of the connecting blocks 202 on both sides of the adjusting component 2 according to the size of the crusher, so that the fixed blade assembly 3 is suitable for the crusher. When working, the power is turned on by the motors 302 on both sides and the cutting surface of the fixed blade 305 is rotated according to the shape of the workpiece. The fixed blade 305 moves downward in the groove in the fixed block 304, so that the material is separated and cut, thus completing the material separation work. The fixed blade 305 is provided with reinforcing plates 306 on both sides, so that the fixed blade 305 is evenly stressed, strengthens the external protection and reduces wear, so that the fixed blade 305 is not easy to wear and break. The waste generated during the operation is blown off by the top fan 309 and falls into the bottom cleaning box 101 for unified collection of waste, which facilitates the cleaning work after the operation. At the same time, it reduces the impact of waste on the accuracy of crushing and cutting, and improves the working effect of the crusher.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fracture-resistant fixed blade structure for a pulverizer, comprising a main body, the main body including a cleaning mechanism (1), an adjusting component (2), and a fixed blade structure (3), characterized in that: The cleaning mechanism (1) is provided with a cleaning box (101) on the outside. The cleaning box (101) has fixing rings (102) on both sides of the top. The fixing rings (102) are fitted with mounting columns (103). The cleaning box (101) has a push-pull plate (104) and a handle (105) at the bottom. The adjustment component (2) has fixed base plates (201) on both sides, and connecting blocks (202) are provided on both sides of the fixed base plates (201). A telescopic rod (203) is provided on one side of the connecting block (202), and a control rod (204) is installed on the outside side of the telescopic rod (203). The fixed blade structure (3) has connecting boxes (301) on both sides of its exterior. A motor (302) is installed on one side of the connecting box (301). A connecting pipe (303), a fixing block (304) and a fixed blade (305) are provided inside the connecting box (301). A pull rod (307), a top plate (308) and a fan (309) are provided on the top of the connecting box (301).

2. The anti-breakage fixed blade structure for a pulverizer according to claim 1, characterized in that: The cleaning box (101) is a square box, the fixing ring (102) has two sets of arc-shaped opening plates that are centrally symmetrically distributed, the mounting column (103) is a cylinder and has two sets that are adapted to be connected to the inside of the fixing ring (102), and the push-pull plate (104) is a square plate and is the same size as the bottom of the cleaning box (101).

3. The anti-breakage fixed blade structure for a pulverizer according to claim 2, characterized in that: The fixed base plate (201) has two sets of square blocks, and the bottom of the blocks is adapted to be connected to the top of the mounting column (103). The connecting block (202) has two sets of strip blocks distributed in the middle of the fixed base plate (201). The connecting block (202) has a telescopic rod (203) on one side.

4. The anti-breakage fixed blade structure for a pulverizer according to claim 3, characterized in that: The connecting box (301) has two sets of square boxes that are centrally symmetrically distributed. The connecting pipe (303) has two sets of tubular pipes that are centrally symmetrically distributed. The connecting box (301) has a connecting pipe (303) inside. The connecting pipe (303) has two sets of round pipes and a rotating plate at the bottom. The rotating plate is an arc-shaped square plate and has two sets that are centrally symmetrically distributed. The connecting pipe (303) has a fixing block (304) installed on the top. The fixing block (304) has a strip groove inside. The fixing block (304) has a fixed knife (305) on one side. The fixed knife (305) has two sets that are centrally symmetrically distributed.

5. The anti-breakage fixed blade structure for a crusher according to claim 2, characterized in that: A cylindrical handle (105) is provided on one side of the push-pull plate (104), and the handle (105) passes through one side of the cleaning box (101) and extends to the outside.

6. The anti-breakage fixed blade structure for a pulverizer according to claim 3, characterized in that: The telescopic rod (203) is cylindrical and extends to the opposite side of the connecting block (202), and the control rod (204) is cylindrical and is adapted to be connected to one side of the telescopic rod (203).

7. The anti-breakage fixed blade structure for a pulverizer according to claim 4, characterized in that: The fixed blade (305) has a square blade surface at the bottom and an arc-shaped blade edge at the top. An arc-shaped anti-collision component is provided on the outer side of the fixed blade (305). Reinforcing plates (306) are installed on both sides of the fixed blade (305). The reinforcing plates (306) are strip-shaped plates and are fixed by several sets of fixing bolts. The reinforcing plates (306) are fitted and connected to the two sides of the fixed blade (305) and extend to both ends of the fixed blade (305).

Citation Information

Patent Citations

  • Fixed cutter mechanism of pulverizer

    CN212791241U