Layered tobacco sand sorting device
By designing a layered tobacco and tobacco separation device, automatic screening and weighing of cigarettes and tobacco were achieved, solving the problem of low efficiency of manual screening in existing technologies, improving screening efficiency and recovery rate, and reducing labor intensity.
Patent Information
- Application Number
- CN202422942523.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-30
AI Technical Summary
In the cigarette production process, unqualified cigarettes and packs need to be manually screened, which is labor-intensive and inefficient. Existing technology makes it difficult to efficiently screen and weigh cigarettes and tobacco dust.
A layered tobacco and sand sorting device is designed, including a collection layer, a tobacco and sand sorting layer, and a tobacco stick sorting layer. It adopts a weighing sensor and an air separation module to achieve automatic screening and weighing, and is suitable for different installation methods in different scenarios, reducing manual intervention.
It improves waste screening efficiency, reduces the labor intensity of operators, preserves the integrity of cigarettes and tobacco, and increases the recycling rate.
Smart Images
Figure CN223530863U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of auxiliary equipment for cigarette production, and specifically relates to a layered tobacco sand sorting device. Background Technology
[0002] In the cigarette manufacturing process, tobacco shreds need to be rolled and packed into complete cigarettes, followed by packaging. During the rolling, packing, and packaging processes, substandard cigarettes and packs are automatically rejected by machines. The rejected cigarettes then need to be manually sieved to separate the inner lining paper, the cigarette itself, and tobacco dust before being centrally packaged and recycled. Due to the large volume of rejections, the operators experience high labor intensity and low work efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a layered tobacco and tobacco sorting device to solve the technical problems in the prior art. Different installation methods can be used according to specific application scenarios. It can be used for one-time screening of cigarettes and tobacco, or for screening cigarettes and tobacco separately. The screened cigarettes and tobacco are weighed without manual intervention, and the integrity of cigarettes and tobacco is well preserved, improving the recovery rate. This not only improves the screening efficiency of production waste, but also reduces the labor intensity of operators.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A layered tobacco and sand sorting device includes a device body, wherein the device body is provided with a collection layer, a tobacco and sand sorting layer, a cigarette sorting layer and a sealed collection cover from bottom to top.
[0006] The collection layer includes a box I and a collection drawer, the collection drawer being disposed in the box I; a weighing sensor is disposed at the bottom of the collection drawer, the weighing sensor being used to weigh the collection drawer;
[0007] The smoke and sand sorting layer includes a box II, a smoke and sand sorting drawer, a smoke and sand filter, and a weighing module; the smoke and sand sorting drawer is disposed in the box II; a smoke and sand filter is disposed inside the smoke and sand sorting drawer, and the weighing module is used to weigh the smoke and sand filter;
[0008] The cigarette sorting layer includes a box body III, a swing screening shaft, and an air separation module III; the swing screening shaft passes through the front and rear ends of the box body III; the air separation module III is located at the front and rear ends of the box body III.
[0009] Optionally, the upper part of the housing I is provided with an outer step.
[0010] Optionally, the sealed collection cover includes a cover body and a collection window; the collection window is located at the upper end of the cover body.
[0011] Optionally, the bottom and top of the housing II are respectively provided with an inner step and an outer step.
[0012] Optionally, the diameter of the holes in the tobacco filter screen is smaller than the diameter of the cigarette.
[0013] Optionally, the weighing module is fixed on the smoke and sand sorting drawer, and its bottom end is connected to the smoke and sand filter screen.
[0014] Optionally, the housing II is also provided with an air separation module II, which is located at the left and right ends of the housing II; the air separation module II is installed at a position lower than the bottom of the smoke and sand filter.
[0015] Optionally, the swing screening shaft has a built-in motor that can swing left and right; the swing screening shaft has multiple sets, and the distance between two shafts is less than the width of the cigarette pack; swing plates are alternately arranged on the left and right sides of the upper part of the swing screening shaft.
[0016] Optionally, the air separation module III is disposed between the axes of two adjacent oscillating screening axes.
[0017] Optionally, it also includes display I and display II; display I is used to display the weight of the collection drawer; display II is used to display the weight of the smoke and sand filter.
[0018] The utility model technical solution has the following beneficial effects:
[0019] 1. This device can be installed in different ways depending on the specific application scenario. It can be used for one-time screening of inner lining paper, cigarettes and tobacco dust, or for screening cigarettes and tobacco dust separately. It can also weigh the screened cigarettes and tobacco dust, which not only improves work efficiency but also frees up manpower.
[0020] 2. This device can better preserve the integrity of cigarette sticks and tobacco shreds, thus improving the recovery rate.
[0021] 3. This device can be directly used with production machines. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0023] Figure 1 This is a schematic diagram of a layered tobacco and sand sorting device.
[0024] Figure 2 This is a schematic diagram of the collection layer structure.
[0025] Figure 3 This is a schematic diagram of the structure of the smoke and sand sorting layer.
[0026] Figure 4 This is a schematic diagram of the installation of the weighing module for the smoke and sand separation layer and the air separation module II.
[0027] Figure 5 This is a schematic diagram of the cigarette sorting layer.
[0028] Figure 6 This is a schematic diagram of the installation of the oscillating screening shaft for cigarette sorting and the air separation module III.
[0029] Figure 7 This is an installation diagram for Assembly 1;
[0030] Figure 8 This is a schematic diagram of the installation of combination 2;
[0031] Figure 9 This is a schematic diagram of the installation of combination 3;
[0032] Diagram labels: 1-Collection layer, 2-Smoke and sand sorting layer, 3-Cigarette sorting layer, 4-Sealed collection cover, 101-Box I, 102-Collection drawer, 103-Push-pull handle I, 104-Weighing sensor, 105-Display I, 106-Wheel caster, 201-Box II, 202-Smoke and sand sorting drawer, 203-Smoke and sand filter, 204-Push-pull handle II, 205-Weighing module, 206-Air separation module II, 207-Display II, 208-Control button I, 301-Box III, 302-Oscillating screening shaft, 303-Air separation module III, 304-Control button III, 401-Cover, 402-Collection window. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0034] like Figure 1-9 As shown, a layered tobacco and sand sorting device is characterized by comprising a collection layer 1, a tobacco and sand sorting layer 2, a tobacco and cigarette sorting layer 3, and a sealed collection cover 4.
[0035] The collection layer 1 includes a housing I101, a collection drawer 102, a push-pull handle I103, a weighing sensor 104, a display I105, and casters 106. The collection drawer 102 is located inside the housing I101. The push-pull handle I103 is located at the front end of the collection drawer 102. The weighing sensor 104 is located at the lower center of the housing I101. The display I105 is located at the upper right of the housing I101. The casters 106 are located at the four corners of the bottom of the housing I101.
[0036] The smoke and sand sorting layer 2 includes a housing II (201), a smoke and sand sorting drawer 202, a smoke and sand filter 203, a push-pull handle II (204), a weighing module 205, an air separation module II (206), a display II (207), and a control button II (208). The smoke and sand sorting drawer 202 is located in the housing II (201). The four corners of the smoke and sand filter 203 are respectively connected to the weighing module 205, which is located at the four corners of the smoke and sand sorting drawer 202. The push-pull handle II (204) is located at the front end of the smoke and sand sorting drawer 202. The air separation module II (206) is located at the left and right ends of the housing II (201). The display II (207) and the control button II (208) are located at the upper right part of the housing II (201).
[0037] The cigarette sorting layer 3 includes a housing III301, a swing screening shaft 302, an air separation module III303, and a control button III304. The swing screening shaft 302 passes through the front and rear ends of the housing III301. The air separation module III303 is located at the front and rear ends of the housing III301. The control button III304 is located at the upper right of the housing III301. During manufacturing, the air separation module III303 can be a common air separation module in this technical field.
[0038] The sealed collection cover 4 includes a cover body 401 and a collection window 402; the collection window 402 is located at the upper end of the cover body 401.
[0039] As a further technical improvement, the upper part of the housing I101 is provided with an outer step; this facilitates disassembly and assembly with other housings.
[0040] As a further technical improvement, the bottom and upper part of the enclosure II201 are respectively provided with an inner step and an outer step; this facilitates disassembly and assembly with other enclosures.
[0041] As a further technical improvement, the diameter of the through holes in the tobacco filter screen 203 is smaller than the diameter of the cigarette, to prevent tobacco from falling into the lower layer during screening; and it is not directly connected to the tobacco sorting drawer 202, but is indirectly connected to the tobacco sorting drawer 202 through the connection with the weighing module 205, so as to facilitate the weighing of the cigarette.
[0042] As a further technical improvement, the weighing module 205 is fixed to the tobacco and sand sorting drawer 202, and the bottom end is connected to the tobacco and sand filter screen 203; this facilitates the weighing of cigarettes through four weighing sensors.
[0043] As a further technical improvement, the wind separation module II206 is installed below the bottom of the smoke and sand filter 203, and the wind force is just enough to cover the smoke and sand filter 203.
[0044] As a further technical improvement, the display I 105 and the display II 207 are used to display the weighing weight; wherein the display I (105) is used to display the weighing weight of the collection drawer 102; and the display II (207) is used to display the weighing weight of the smoke and sand filter (203).
[0045] As a further technical improvement, there are two control buttons I208, used for manual and automatic control of the air classifier module II206, respectively. When the manual control button is pressed, the air classifier module II206 starts working; when it is released, the air classifier module II206 stops working. When the automatic control button is pressed, the air classifier module II206 starts working intermittently; when it is released, the air classifier module II206 stops working. This allows operators to use manual or automatic control according to different usage scenarios.
[0046] As a further technical improvement, the box body III301 is wider at the top and narrower at the bottom, which facilitates the selection and dropping of cigarettes.
[0047] As a further technical improvement, the swing screening shaft 302 has a built-in motor that can swing continuously left and right, and multiple sets are provided. The distance between the two shafts is less than the width of the cigarette pack. Swing plates are alternately provided on the left and right sides of the upper part of the swing screening shaft 302. By swinging back and forth, the inner lining paper cigarette pack can fully screen out the cigarettes without falling to the lower layer.
[0048] As a further technical improvement, the air separation module III303 is arranged between the shafts of the swing screening shaft 302; through intermittent blowing, it is convenient to screen cigarettes in the inner liner cigarette pack without losing cigarettes.
[0049] As a further technical improvement, there are three control buttons III304, which are used to control the manual control of the air classifier module III303, the manual control of the swing screening shaft 302, and the automatic control of both the air classifier module III303 and the swing screening shaft 302. When the manual control button for the air classifier module III303 is pressed, the air classifier module III303 starts working, and when it is released, the air classifier module III303 stops working. When the manual control button for the swing screening shaft 302 is pressed, the swing screening shaft 302 starts working, and when it is released, the swing screening shaft 302 stops working. When the automatic control button is pressed, the swing screening shaft 302 and the air classifier module III303 start working intermittently, and when they are released, they stop working. This allows operators to use manual or automatic control according to different usage scenarios.
[0050] As a further technical improvement, the combination of the collection layer 1, the tobacco sand sorting layer 2, the cigarette sorting layer 3 and the sealing collection cover 4 can automatically sort the inner lining paper, cigarettes and tobacco sand.
[0051] As a further technical improvement, the combination of the collection layer 1, the cigarette sorting layer 3, and the sealing collection cover 4 can automatically sort the inner lining paper and tobacco dust.
[0052] As a further technical improvement, the collection layer 1, the tobacco and sand sorting layer 2, and the sealed collection cover 4 can automatically sort cigarettes and tobacco.
[0053] As a further technical improvement, the collection window 402 is used to automatically collect the waste material rejected by the machine.
[0054] The method of using this utility model is as follows:
[0055] Different installation methods can be used depending on the specific application scenario. It can be used for one-time screening of inner lining paper, cigarettes and tobacco dust, or for screening cigarettes and tobacco dust separately.
[0056] When it is necessary to screen the inner lining paper, cigarettes, and tobacco dust in one go, use the combination 1 installation method. Connect the collection window 402 to the machine's rejection port using a hose, press the automatic control button, and the rejected inner lining paper cigarette packs can be screened. When the production is finished, read the weighing value.
[0057] When it is necessary to screen the inner lining paper and cigarettes at one time, use the combination 2 installation method. Connect the collection window 402 to the machine rejection port with a hose, press the automatic control button, and the rejected inner lining paper cigarette packs can be screened. When the production is over, read the weighing value.
[0058] When it is necessary to screen cigarettes and tobacco dust in one go, use the combination 3 installation method. Connect the collection window 402 to the machine's rejection port with a hose, press the automatic control button, and the rejected cigarettes will be screened. When the production is finished, read the weighing value.
[0059] This device can also manually pour and centrally screen all waste materials. Simply open the sealed collection cover 4, pour in the waste materials, close the sealed collection cover 4, and press the automatic control button to centrally screen them.
[0060] The above embodiments are merely exemplary models of this utility model and are not intended to limit this utility model. The scope of protection of this utility model is defined by the claims. Various modifications or equivalent substitutions can be made to this utility model within its substance and scope of protection. Such modifications or equivalent substitutions should also be considered to fall within the scope of protection of this utility model.
[0061] In the description of this utility model, it should be noted that the terms "inner," "front," "rear," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the attached circle, or the orientation or positional relationship commonly used when the utility model product is in use. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, these terms indicating orientation or positional relationship should not be construed as limitations on this utility model.
[0062] In the description of this utility model, further explanation is required unless otherwise expressly specified and limited. The terms "set" and "connection" should be interpreted broadly. For example, these terms can refer to a fixed connection, detachable connection, or integral connection between components; they can also refer to a mechanical connection or an electrical connection; or they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of these terms in this utility model according to the specific circumstances.
Claims
1. A layered tobacco and sand sorting device, characterized in that: The device includes a main body, which is provided with a collection layer (1), a tobacco and sand sorting layer (2), a cigarette sorting layer (3) and a sealed collection cover (4) from bottom to top. The collection layer (1) includes a box I (101) and a collection drawer (102), the collection drawer (102) being disposed in the box I (101); a weighing sensor (104) is disposed at the lower part of the collection drawer (102), the weighing sensor (104) being used to weigh the collection drawer (102); The smoke and sand sorting layer (2) includes a box II (201), a smoke and sand sorting drawer (202), a smoke and sand filter (203), and a weighing module (205); the smoke and sand sorting drawer (202) is disposed in the box II (201); the smoke and sand sorting drawer (202) is provided with a smoke and sand filter (203), and the weighing module (205) is used to weigh the smoke and sand filter (203); The cigarette sorting layer (3) includes a housing III (301), a swing screening shaft (302), and an air separation module III (303); the swing screening shaft (302) passes through the front and rear ends of the housing III (301); the air separation module III (303) is located at the front and rear ends of the housing III (301).
2. The layered tobacco and sand sorting device according to claim 1, characterized in that: The upper part of the box I (101) is provided with an outer step.
3. The layered tobacco and sand sorting device according to claim 1, characterized in that: The sealed collection cover (4) includes a cover body (401) and a collection window (402); the collection window (402) is located at the upper end of the cover body (401).
4. The layered tobacco and sand sorting device according to claim 1, characterized in that: The bottom and top of the box II (201) are respectively provided with an inner step and an outer step.
5. A layered tobacco and sand sorting device according to claim 1, characterized in that: The diameter of the through holes in the tobacco filter (203) is smaller than the diameter of the cigarette.
6. A layered tobacco and sand sorting device according to claim 1, characterized in that: The weighing module (205) is fixed on the smoke and sand sorting drawer (202), and its bottom end is connected to the smoke and sand filter screen (203).
7. A layered tobacco and sand sorting device according to claim 1, characterized in that: The housing II (201) is also provided with an air separation module II (206), which is located at the left and right ends of the housing II (201); the air separation module II (206) is installed at a position lower than the bottom of the smoke and sand filter (203).
8. A layered tobacco and sand sorting device according to claim 1, characterized in that: The swing screening shaft (302) has a built-in motor that can swing left and right; the swing screening shaft (302) has multiple sets, and the distance between the two shafts is less than the width of the cigarette pack; the upper left and right sides of the swing screening shaft (302) are alternately equipped with swing plates.
9. A layered tobacco and sand sorting device according to claim 1, characterized in that: The air separation module III (303) is positioned between two adjacent oscillating screening shafts (302).
10. A layered tobacco and sand sorting device according to claim 1, characterized in that: It also includes a display I (105) and a display II (207); the display I (105) is used to display the weight of the collection drawer (102); the display II (207) is used to display the weight of the dust filter (203).