Efficient cleaning separator
By designing a high-efficiency cleaning and separation machine, a high-pressure cleaner and a conveyor roller are used to clean and dry the mulch film, solving the problem of difficult mud and sand separation in the cleaning of waste mulch film, and improving the cleaning efficiency and service life of the equipment.
Patent Information
- Application Number
- CN202422317529.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In existing technologies, the washing and crushing process of waste plastic film presents difficulties in separating mud and sand, leading to equipment damage and cleaning difficulties, which affects the quality of mechanical operations and the lifespan of the equipment.
A high-efficiency cleaning and separating machine was designed, comprising a cleaning component and a drying component. The machine uses a high-pressure cleaner and a transmission roller to clean and transport the mulch film, and combines the drying component to dry the mulch film, thereby achieving efficient cleaning and collection of the mulch film.
The high-efficiency cleaning and separation machine reduces the difficulty of cleaning plastic film, avoids the problem of incomplete cleaning, and improves the practicality and ease of use of the equipment.
Smart Images

Figure CN223530906U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mulch film cleaning technology, and more specifically, to a high-efficiency cleaning and separating machine. Background Technology
[0002] Mulching technology has been widely promoted in plant agriculture and has become an important technical measure in plant cultivation. Mulching can effectively prevent some pests and diseases and weeds, promote plant growth and development, and increase economic yield. However, the waste mulch film remaining in the soil has a long degradation time, which seriously damages the soil structure. At the same time, during mechanized operations such as land preparation, tillage and sowing, the waste mulch film will get stuck and entangled in parts such as pear tips, which seriously affects the quality and efficiency of mechanized operations. In general, waste mulch film collected from farmland will undergo a series of processes such as manual cleaning, crushing and washing, blower dehydration, granulation, friction drying and blow molding. In the existing technology, the washing of waste mulch film is mainly mud and sand. During manual cleaning and preliminary crushing and washing, most of the mud and sand can be separated and removed. However, the crushed film is inconvenient to collect, and the direct crushing of unwashed film has the problem of damage to the crushing equipment due to the large amount of mud and sand. Moreover, the subsequent crushing equipment requires a relatively complex cleaning process, which is difficult to clean and reduces the service life of the equipment. Utility Model Content
[0003] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide a high-efficiency cleaning and separating machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency cleaning and separating machine, comprising a cleaning chamber, wherein a high-efficiency cleaning and treatment device for mulch film is provided inside the cleaning chamber; the high-efficiency cleaning and treatment device for mulch film comprises a cleaning component and a drying component, wherein the drying component is disposed inside the cleaning component.
[0005] In a preferred embodiment, the cleaning assembly includes: a first high-pressure washer, a second high-pressure washer, a first transmission roller, a second transmission roller, a wastewater treatment separation frame, a drainage pipe, a plastic film inlet trough, a first cleaning brush, and a second cleaning brush. The plastic film inlet trough is located on the inner and outer walls of the front end of the cleaning chamber. The lower end of the first high-pressure washer is located at the upper end of the plastic film inlet trough, and the second high-pressure washer is located at the lower end of the plastic film inlet trough. One end of the first and second transmission rollers is rotatably mounted on the inner wall of the cleaning chamber. The first transmission roller is located at the front end of the second transmission roller. The first and second transmission rollers are located at the upper end of the wastewater treatment separation frame, which is installed at the lower end of the interior of the cleaning chamber.
[0006] In a preferred embodiment, the drying assembly includes: a drying chamber, a third transmission roller, a fourth transmission roller, a fifth transmission roller, a drying feed trough, and a discharge trough. The upper end of the drying feed trough is equipped with the dryer body, and the two ends of the third and fourth transmission rollers are respectively installed on the inner and outer walls of the drying chamber.
[0007] In a preferred embodiment, one end of the drainage pipe is installed on the outer wall of the wastewater treatment separation frame, the first cleaning brush is disposed at the lower end of the first transmission roller shaft, and an electric actuator is installed at one end of both the first and second cleaning brushes, with the inner side of the electric actuator installed on the outer wall of the cleaning chamber.
[0008] In a preferred embodiment, the drying feed trough and discharge trough are respectively located at the front and rear ends of the drying chamber.
[0009] In a preferred embodiment, the inner sides of both the first and second cleaning brushes are sloped, and the inner sides of the first and second cleaning brushes are attached to the outer wall of the mulch film.
[0010] In a preferred embodiment, a cleaning water inlet pipe is provided at the upper end of the cleaning chamber, and the drying chamber is installed on the upper inner wall of the rear side of the cleaning chamber.
[0011] The technical effects and advantages of this utility model are as follows:
[0012] A high-efficiency cleaning and separating machine, compared with the existing technology, allows the mulch film to be dried after cleaning by entering the drying component. The water used for cleaning the mulch film can be collected and separated for further cleaning through a wastewater treatment separation frame. This device solves the problem of collecting the mulch film after cleaning by setting up a cleaning component for transmission cleaning, and further reduces the difficulty of mulch film cleaning. The mulch film is cleaned by transmission, avoiding the problem of incomplete cleaning due to mixing. In addition, the device greatly improves the practicality and ease of use of the entire device by setting up a drying component to dry and collect the cleaned mulch film. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0014] Figure 2 This is a schematic diagram of the structure of the high-efficiency cleaning and treatment device for plastic film of this utility model.
[0015] Figure 3 This is a schematic diagram of the cleaning component structure of this utility model.
[0016] Figure 4 This is a schematic diagram of the drying component structure of this utility model.
[0017] The attached figures are labeled as follows: 1. Cleaning chamber; 2. High-efficiency cleaning and treatment device for mulch film; 21. Cleaning assembly; 211. First high-pressure washer; 212. Second high-pressure washer; 213. First transmission roller; 214. Second cleaning brush; 215. Wastewater treatment separation frame; 216. Drainage pipe; 217. Second transmission roller; 218. First cleaning brush; 219. Mulch film inlet trough; 22. Drying assembly; 221. Drying chamber; 222. Drying feed trough; 223. Dryer body; 224. Third transmission roller; 225. Fourth transmission roller; 226. Discharge trough; 227. Fifth transmission roller. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] As attached Figure 1-4 As shown, this utility model provides a high-efficiency cleaning and separating machine, including a cleaning chamber 1, and a high-efficiency cleaning and treatment device 2 for mulch film is installed inside the cleaning chamber 1; the high-efficiency cleaning and treatment device 2 for mulch film includes a cleaning component 21 and a drying component 22, with the drying component 22 installed inside the cleaning component 21.
[0020] The cleaning assembly 21 includes: a first high-pressure washer 211, a second high-pressure washer 212, a first transmission roller 213, a second transmission roller 217, a wastewater treatment separation frame 215, a drainage pipe 216, a plastic film inlet trough 219, a first cleaning brush 218, and a second cleaning brush 214. The plastic film inlet trough 219 is located on the inner and outer walls of the front end of the cleaning chamber 1. The lower end of the first high-pressure washer 211 is located at the upper end of the plastic film inlet trough 219, and the second high-pressure washer 212 is located at the lower end of the plastic film inlet trough 219. One end of the first transmission roller 213 and the second transmission roller 217 is rotatable. The first transmission roller 213 is located at the front end of the second transmission roller 217. The first transmission roller 213 and the second transmission roller 217 are located at the upper end of the wastewater treatment separation frame 215. The wastewater treatment separation frame 215 is installed inside the cleaning chamber 1. One end of the lower end of the drainage pipe 216 is installed on the outer side wall of the wastewater treatment separation frame 215. The first cleaning brush 218 is located at the lower end of the first transmission roller 213. One end of the first cleaning brush 218 and the second cleaning brush 214 are both equipped with electric actuators, and the inner side of the electric actuators is installed on the outer side wall of the cleaning chamber 1.
[0021] The drying assembly 22 includes: a drying chamber 221, a third transmission roller 224, a fourth transmission roller 225, a fifth transmission roller 227, a drying feed trough 222, and a discharge trough 226. The dryer body 223 is installed at the upper end of the drying feed trough 222. The two ends of the third transmission roller 224 and the fourth transmission roller 225 are respectively installed on the inner and outer walls of the drying chamber 221. The drying feed trough 222 and the discharge trough 226 are respectively opened at the front and rear ends of the drying chamber 221. The inner sides of the first cleaning brush 218 and the second cleaning brush 214 are both sloping. The inner sides of the first cleaning brush 218 and the second cleaning brush 214 are attached to the outer wall of the mulch film. A cleaning water inlet pipe is provided at the upper end of the cleaning chamber 1. The drying chamber 221 is installed on the upper inner wall of the rear side of the cleaning chamber 1.
[0022] The specific implementation method is as follows: When using this utility model, the plastic film to be cleaned is first placed inside the cleaning chamber 1 through the plastic film inlet 219 and placed on the upper end of the first transmission roller 213. The film then passes through the outer wall of the first transmission roller 213 and is wrapped around and attached to the upper end of the second transmission roller 217. The plastic film is then passed through again and wrapped around the third transmission roller 224, fourth transmission roller 225, and fifth transmission roller 227 for fixation. After the third transmission roller 224, fourth transmission roller 225, and fifth transmission roller 227 are started, the plastic film can be rotated for cleaning. When placing the plastic film, the cabinet door installed on the side of the cleaning chamber 1 can be opened. When the plastic film is being transported, the upper and lower ends can be respectively... The mulch film is rinsed by the first high-pressure washer 211 and the second high-pressure washer 212, and moved and cleaned by the first cleaning brush plate 218 and the second cleaning brush plate 214. After cleaning, the mulch film can be dried inside the drying component 22. The water from the mulch film cleaning is collected and separated by the wastewater treatment separation frame 215. This device, by setting the cleaning component 21 for transmission cleaning, not only solves the problem of collecting the mulch film after cleaning, but also further reduces the difficulty of cleaning the mulch film. The mulch film is cleaned by transmission, avoiding the problem of mixed cleaning and incomplete cleaning. In addition, the device, by setting the drying component 22 to dry and collect the cleaned mulch film, greatly improves the practicality and ease of use of the entire device.
[0023] The working principle of this utility model is as follows: When using this utility model, the plastic film to be cleaned is first placed inside the cleaning chamber 1 through the plastic film entry trough 219 and placed on the upper end of the first transmission roller shaft 213. It passes through the outer wall of the first transmission roller shaft 213 and wraps the upper end to the upper end of the second transmission roller shaft 217. Then, the plastic film is passed through once and wrapped inside the third transmission roller shaft 224, the fourth transmission roller shaft 225, and the fifth transmission roller shaft 227 for fixation. After the third transmission roller shaft 224, the fourth transmission roller shaft 225, and the fifth transmission roller shaft 227 are started, the plastic film can be rotated and cleaned. When the plastic film is placed, it can be placed by opening the cabinet door installed on the side of the cleaning chamber 1. When the plastic film is being driven, the upper and lower ends can be rinsed by the first high-pressure cleaner 211 and the second high-pressure cleaner 212 respectively, and moved and cleaned by the first cleaning brush plate 218 and the second cleaning brush plate 214.
[0024] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0025] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency cleaning and separating machine, comprising a cleaning chamber (1), characterized in that: The cleaning chamber (1) is equipped with a high-efficiency cleaning and treatment device (2) for mulch film. The high-efficiency cleaning and treatment device (2) for plastic film includes a cleaning component (21) and a drying component (22), wherein the drying component (22) is disposed inside the cleaning component (21).
2. The high-efficiency cleaning and separating machine according to claim 1, characterized in that: The cleaning assembly (21) includes: a first high-pressure washer (211), a second high-pressure washer (212), a first transmission roller (213), a second transmission roller (217), a wastewater treatment separation frame (215), a drainage pipe (216), a plastic film inlet trough (219), a first cleaning brush plate (218), and a second cleaning brush plate (214). The plastic film inlet trough (219) is located on the inner and outer walls of the front end of the cleaning chamber (1). The lower end of the first high-pressure washer (211) is located in the plastic film inlet trough (219). The second high-pressure cleaner (212) is located at the lower end of the mulch film inlet trough (219). One end of the first transmission roller shaft (213) and the second transmission roller shaft (217) are rotatably installed on the inner wall of the cleaning chamber (1). The first transmission roller shaft (213) is located at the front end of the second transmission roller shaft (217). The first transmission roller shaft (213) and the second transmission roller shaft (217) are located at the upper end of the wastewater treatment separation frame (215). The wastewater treatment separation frame (215) is installed at the lower end of the inside of the cleaning chamber (1).
3. The high-efficiency cleaning and separating machine according to claim 2, characterized in that: The drying assembly (22) includes: a drying chamber (221), a third transmission roller (224), a fourth transmission roller (225), a fifth transmission roller (227), a drying feed trough (222), and a discharge trough (226). The upper end of the drying feed trough (222) is equipped with a dryer body (223). The two ends of the third transmission roller (224) and the fourth transmission roller (225) are respectively installed on the inner and outer walls of the drying chamber (221).
4. The high-efficiency cleaning and separating machine according to claim 2, characterized in that: One end of the drainage pipe (216) is installed on the outer wall of the wastewater treatment separation frame (215). The first cleaning brush (218) is located at the lower end of the first transmission roller (213). One end of the first cleaning brush (218) and the second cleaning brush (214) are both equipped with electric actuators, and the inner side of the electric actuators is installed on the outer wall of the cleaning chamber (1).
5. The high-efficiency cleaning and separating machine according to claim 3, characterized in that: The drying feed trough (222) and discharge trough (226) are respectively located at the front and rear ends of the drying chamber (221).
6. The high-efficiency cleaning and separating machine according to claim 2, characterized in that: The inner sides of the first cleaning brush (218) and the second cleaning brush (214) are both sloping, and the inner sides of the first cleaning brush (218) and the second cleaning brush (214) are attached to the outer wall of the mulch film.
7. The high-efficiency cleaning and separating machine according to claim 3, characterized in that: The cleaning chamber (1) is equipped with a cleaning water inlet pipe at the upper end, and the drying chamber (221) is installed on the upper inner wall of the rear side of the cleaning chamber (1).