Material receiving mechanism of plate shearing machine

By designing a receiving mechanism for the shearing machine, the sheet metal is automatically transported using a receiving block, conveyor belt, and hydraulic telescopic rod. Combined with a height-adjustable receiving plate and a weight sensor, the problem of inconvenient manual handling of sheet metal after the shearing machine is solved, achieving automated receiving.

CN223531511UActive Publication Date: 2025-11-11TAIZHOU YUYI METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202423127844.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-11
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

After shearing, the sheet metal from existing shearing machines needs to be manually removed and placed, which is time-consuming, labor-intensive, and inconvenient.

Method used

Design a shearing machine receiving mechanism, including a receiving block, a conveyor belt, a receiving plate, and a hydraulic telescopic rod. The mechanism automatically transports the sheet metal to the receiving plate and is equipped with a height-adjustable receiving plate, a weight sensor, and an alarm system to ensure safety and accuracy.

Benefits of technology

It enables automated material receiving of boards, reduces the workload of workers, improves the stability and safety of material receiving, facilitates the handling of boards, and prevents overloading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of packaging boxes, and particularly relates to a material receiving mechanism of a plate shearing machine. The material receiving mechanism comprises a material receiving block, a conveying belt and a material receiving plate, and the bottom end of the material receiving block is fixedly connected with a telescopic rod; the bottom end of the telescopic rod is slidably connected with a cylinder barrel; the bottom end of the cylinder barrel is fixedly connected with an oil storage bin; two motors are fixedly connected to the side wall of the conveying belt; the material receiving plate is placed below the end part of the conveying belt; the bottom end of the material receiving plate is rotationally connected with a supporting rod. The bottom end of the supporting rod is rotationally connected with a base. Two groups of universal wheels are fixedly connected to the bottom of the base; and by arranging a hydraulic telescopic rod, a conveying belt and a material receiving plate, the effect of receiving the cut plates is achieved, the labor amount of workers is reduced, and the plates effectively and stably fall into the material receiving plate.
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Description

Technical Field

[0001] This utility model belongs to the field of sheet metal processing, specifically a material receiving mechanism for a shearing machine. Background Technology

[0002] A shearing machine is a machine that uses one blade to reciprocate linearly relative to another blade to shear sheet metal. Through this motion, the shearing machine applies shearing force to metal sheets of various thicknesses, causing the sheets to break and separate to the required dimensions. Shearing machines belong to the category of forging and pressing machinery, primarily used in the metal processing industry. Their products are widely applicable to industries such as aerospace, light industry, metallurgy, chemical engineering, construction, shipbuilding, automotive, power, electrical appliances, and decoration, providing the necessary specialized machinery and complete sets of equipment.

[0003] Currently, after shearing, the blanks from the shearing machine fall directly onto the operating table. The operator then needs to pick up and put away the blanks on the operating table, which is time-consuming, labor-intensive, and troublesome.

[0004] Therefore, this utility model provides a receiving mechanism for a shearing machine, which enables the sheet metal to be transported to a specific receiving mechanism by the movement of mechanical equipment after shearing. Utility Model Content

[0005] To overcome the shortcomings of existing technologies and solve the problem of material receiving technology in the background art for sheet metal processing, the technical solution adopted by this utility model is as follows: A shearing machine receiving mechanism of this utility model includes a receiving block, a conveyor belt, and a receiving plate. A telescopic rod is fixedly connected to the bottom end of the receiving block; a cylinder is slidably connected to the bottom end of the telescopic rod; an oil reservoir is fixedly connected to the bottom end of the cylinder; two motors are fixedly connected to the side wall of the conveyor belt; the receiving plate is placed below the end of the conveyor belt; a support rod is rotatably connected to the bottom end of the receiving plate; a base is rotatably connected to the bottom end of the support rod; and two sets of universal wheels are fixedly connected to the bottom of the base. Through the above structure, the effect of receiving the cut sheet metal is achieved, reducing the workload of workers and effectively ensuring that the sheet metal falls smoothly into the receiving plate.

[0006] Preferably, the inner sidewall of the receiving plate is provided with two sets of sliding grooves; two sets of fixed sliders are slidably arranged in the two sets of sliding grooves; two sets of second fixed wheels are fixedly connected to the two sets of fixed sliders; the sidewalls of the two sets of second fixed wheels are rotatably connected to two sets of support rods; a first fixed wheel is rotatably connected at the intersection of each set of support rods; a third fixed wheel is rotatably connected to the bottom end of the support rod; the sidewall of the third fixed wheel is fixedly connected to the sidewall of the base; through the above structure, the height of the receiving plate can be adjusted, so that the material can be easily picked up and put down in different situations by adjusting the height of the receiving plate.

[0007] Preferably, a weight sensor is fixedly connected to the bottom end of the receiving plate; a sensing wire is fixedly connected to the side wall of the weight sensor; a buzzer is fixedly connected to the side wall of the receiving plate; the end of the sensing wire passes through the side wall of the receiving plate and is fixedly connected to the side wall of the buzzer; through the above structure, the receiving structure is equipped with an alarm device, which effectively prevents the hazards caused by overload of the receiving plate and improves the safety effect of the receiving device.

[0008] Preferably, the bottom end of the caster wheel is provided with a guide rail; the guide rail is fixed to the ground; a limiter is fixed to the end of the guide rail; the limiter is fixed to the ground; through the above structure, the receiving plate will move along a predetermined route, so that the receiving plate can be aligned with the conveyor belt, thereby improving the accuracy of receiving.

[0009] Preferably, two sets of baffles are fixedly connected to the side wall of the receiving plate; four sets of hexagonal socket screws are fixedly connected to the side wall of the two sets of baffles, and the hexagonal socket screws pass through the baffles to the side wall of the receiving plate; through the above structure, the baffles can prevent the material from falling off the receiving plate, so that the receiving mechanism has the function of preventing the material from falling.

[0010] Preferably, an anti-collision pad is fixedly attached to the top of the receiving plate; an anti-collision pad is fixedly attached to the side wall of the baffle near the receiving plate; through the above structure, the plate is not bumped during the process of being transferred to the receiving plate, reducing the damage caused by collision.

[0011] Preferably, a pull handle is fixed to the side wall of the receiving plate; the pull handle is located on the side wall away from the conveyor belt; the above structure makes it convenient for the user to exert force when moving the receiving plate, thereby enhancing the mobility of the receiving mechanism.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The shearing machine receiving mechanism described in this utility model, through the setting of hydraulic telescopic rod, conveyor belt and receiving plate, realizes the effect of receiving the cut board, reduces the workload of workers, and effectively makes the board fall smoothly into the receiving plate.

[0014] 2. The material receiving mechanism of the shearing machine described in this utility model allows the height of the receiving plate to be adjusted by adjusting the fixed slider in the slide groove, so that the material can be easily picked up and put down in different situations by adjusting the height of the receiving plate. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2This is a structural schematic diagram of the hydraulic telescopic rod of this utility model;

[0018] Figure 3 This is a schematic diagram of the receiving plate structure in this utility model;

[0019] Figure 4 This is a schematic diagram of the guide rail structure in this utility model.

[0020] In the diagram: 1. Receiving block; 11. Telescopic rod; 12. Cylinder; 13. Oil reservoir; 14. Conveyor belt; 15. Motor; 16. Receiving plate; 17. Caster wheel; 18. Base; 19. Support rod; 21. First fixed wheel; 22. Slide groove; 23. Fixed slider; 24. Second fixed wheel; 25. Third fixed wheel; 3. Weight sensor; 31. Sensor wire; 32. Buzzer; 4. Guide rail; 41. Limiter; 5. Baffle; 51. Hex socket head cap screw; 6. Anti-collision pad; 7. Pull-out handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0022] Specific implementation examples are given below.

[0023] like Figures 1 to 4As shown in the embodiment of this utility model, a shearing machine receiving mechanism includes a receiving block 1, a conveyor belt 14, and a receiving plate 16. A telescopic rod 11 is fixedly connected to the bottom end of the receiving block 1; a cylinder 12 is slidably connected to the bottom end of the telescopic rod 11; an oil reservoir 13 is fixedly connected to the bottom end of the cylinder 12; two motors 15 are fixedly connected to the side wall of the conveyor belt 14; the receiving plate 16 is placed below the end of the conveyor belt 14; a support rod 19 is rotatably connected to the bottom end of the receiving plate 16; a base 18 is rotatably connected to the bottom end of the support rod 19; two sets of casters 17 are fixedly connected to the bottom of the base 18. During operation, the receiving block 1 is placed below the shearing machine's discharge point, and the sheared sheet metal falls onto the top of the receiving block 1, subsequently being discharged through the oil reservoir 13. The setting allows the cylinder 12 to control the telescopic rod 11 to extend and retract downwards. Then, the receiving block 1 will carry the plate down to the top of the conveyor belt 14. Because of its shape, the plate will not move downwards as the receiving block 1 continues to retract. At this time, the motor 15 is started to drive the conveyor belt 14, so that the plate located at the top of the conveyor belt 14 falls into the top of the receiving plate 16 with the movement of the conveyor belt 14. Then, the receiving plate 16 is pushed, so that the receiving plate 16 drives the support rod 19 and moves through the force given to the support rod 19 by the base 18, placing the plate in the position to be used. This step can be achieved by using the hydraulic telescopic rod 11 to smoothly place the cut plate on the top of the conveyor belt 14, reducing the labor intensity of the workers and placing it more stably on the receiving plate 16, thus improving the safety of the receiving mechanism.

[0024] like Figures 1 to 4 As shown, the inner sidewall of the receiving plate 16 is provided with two sets of sliding grooves 22; two sets of fixed sliders 23 are slidably arranged in the two sets of sliding grooves 22; two sets of second fixed wheels 24 are fixedly connected to the two sets of fixed sliders 23; the sidewalls of the two sets of second fixed wheels 24 are rotatably connected to two sets of support rods 19; a first fixed wheel 21 is rotatably connected at the intersection of each set of support rods 19; a third fixed wheel 25 is rotatably connected to the bottom end of the support rod 19; the sidewall of the third fixed wheel 25 is fixedly connected to the sidewall of the base 18; during operation, when the receiving plate After the board is placed on the surface of the receiving plate 16, the fixed slider 23 located on the slide groove 22 can be slidably adjusted. Then the second fixed wheel 24 will drive the support rod 19 to move. The support rod 19 adjusts the height of the table through the action of the first fixed wheel 21 and the third fixed wheel 25. After adjusting to a suitable position, the fixed slider 23 is fixed. This step can effectively place the board on the top of the receiving plate 16 and adjust the height of the table at will, making it more convenient to pick up and put down the board, and solving the problem of the board being placed too high and inconvenient to pick up and put down.

[0025] like Figure 4As shown, a weight sensor 3 is fixedly connected to the bottom end of the receiving plate 16; a sensing wire 31 is fixedly connected to the side wall of the weight sensor 3; a buzzer 32 is fixedly connected to the side wall of the receiving plate 16; the end of the sensing wire 31 passes through the side wall of the receiving plate 16 and is fixedly connected to the side wall of the buzzer 32. During operation, when a sheet is placed on the surface of the receiving plate 16, the weight of the sheet is detected by the weight sensor 3. When too many sheets are placed, exceeding the warning value set by the weight sensor 3, a signal is transmitted to the buzzer 32 through the sensing wire 31, causing the buzzer 32 to sound. This step enables the receiving mechanism to have an alarm function, preventing the receiving plate 16 from being overloaded due to excessive sheet weight, thus reducing the danger of the receiving mechanism.

[0026] like Figure 4 As shown, the bottom end of the universal wheel 17 is provided with a guide rail 4; the guide rail 4 is fixed to the ground; the end of the guide rail 4 is fixed with a limiter 41; the limiter 41 is fixed to the ground; during operation, the universal wheel 17 is aligned with the guide rail 4 and slides on it, and then the universal wheel 17 drives the base 18, so that the limiter 41 just blocks the movement of the base 18. This step allows the receiving plate 16 to move along a specific route so that it is just aligned with the end of the conveyor belt 14, and can just catch the plate material transmitted by the conveyor belt 14.

[0027] like Figure 1 As shown, two sets of baffles 5 are fixedly connected to the side wall of the receiving plate 16; four sets of hexagon socket screws 51 are fixedly connected to the side wall of the two sets of baffles 5, and the hexagon socket screws 51 penetrate through the baffles 5 to the side wall of the receiving plate 16; during operation, when the board is transported by the conveyor belt 14 to the top of the receiving plate 16, the board will stop when it collides with the baffles 5, and the baffles 5 are reinforced by the hexagon socket screws 51. Through this step, the board can be effectively placed on the top of the receiving plate 16 and will not exceed the table surface of the receiving plate 16, so that the receiving plate 16 has the function of preventing the board from falling.

[0028] like Figure 1 As shown, a collision protection pad 6 is fixedly attached to the top of the receiving plate 16; a collision protection pad 6 is fixedly attached to the side wall of the baffle 5 near the receiving plate 16; during operation, when the plate is transported by the conveyor belt 14 to the top of the receiving plate 16, the plate will come into contact with the collision protection pad 6. This step can reduce the collision between the plate and the receiving plate 16 and avoid damage to the plate caused by the transport.

[0029] like Figure 1 As shown, a pull handle 7 is fixedly connected to the side wall of the receiving plate 16; the pull handle 7 is located on the side wall away from the conveyor belt 14; during operation, the receiving plate 16 is driven by pushing and pulling the pull handle 7, so that the receiving plate 16 moves along a predetermined trajectory. This step makes it more convenient to move the receiving plate 16 and makes it easier for people to exert force.

[0030] During operation, the receiving block 1 is placed below the shearing machine's discharge point. The sheared sheet metal falls onto the top of the receiving block 1. Then, by adjusting the oil reservoir 13, the cylinder 12 controls the telescopic rod 11 to extend and retract downwards. The receiving block 1 then carries the sheet metal onto the top of the conveyor belt 14. Because of its shape, the sheet metal does not droop downwards as the receiving block 1 continues to retract. At this point, the motor 15 is started, driving the conveyor belt 14. The sheet metal at the top of the conveyor belt 14 falls onto the top of the receiving plate 16. The receiving plate 16 is then pushed, causing it to move the support rod 19. The base 18 then applies force to the support rod 19, placing the sheet metal in its ready-to-use position. This step, using the hydraulic telescopic rod 11, smoothly places the sheared sheet metal onto the top of the conveyor belt 14, reducing worker fatigue and ensuring more stable placement on the receiving plate 16. This design enhances the safety of the receiving mechanism. When a board is placed on the surface of the receiving plate 16, the fixed slider 23 located on the slide groove 22 can be slidably adjusted. Then, the second fixed wheel 24 will drive the support rod 19 to move. The support rod 19, through the action of the first fixed wheel 21 and the third fixed wheel 25, adjusts the height of the table. After adjusting to a suitable position, the fixed slider 23 is fixed. This step effectively allows the height of the table to be adjusted freely after the board is placed on the top of the receiving plate 16, making it more convenient to pick up and put down the board. This solves the problem of inconvenient picking up and putting down the board when it is placed too high. When a board is placed on the surface of the receiving plate 16, the weight of the board will be detected by the weight sensor 3. When too many boards are placed and the warning value set by the weight sensor 3 is exceeded, the signal will be transmitted to the buzzer 32 through the sensor line 31, causing the buzzer 32 to sound. This step enables the receiving mechanism to have an alarm function, preventing overloading of the receiving plate 16 due to excessive weight, thus reducing the danger of the receiving mechanism. The casters 17 are aligned with the guide rail 4 for sliding movement, and then the casters 17 drive the base 18, causing the limit switch 41 to just block the movement of the base 18. This step allows the receiving plate 16 to move along a specific route, aligning it precisely with the end of the conveyor belt 14, so that it can just catch the plates transported by the conveyor belt 14. When the plates are transported from the conveyor belt 14 to the top of the receiving plate 16, the plates will stop upon colliding with the baffle 5, and then pass through the inner... The hexagonal screw 51 reinforces the baffle 5. This step effectively ensures that all the sheet metal falls onto the top of the receiving plate 16 and does not exceed the table surface of the receiving plate 16, giving the receiving plate 16 the function of preventing sheet metal from falling. When the sheet metal is transported from the conveyor belt 14 to the top of the receiving plate 16, the sheet metal will come into contact with the anti-collision pad 6. This step can reduce the impact between the sheet metal and the receiving plate 16 and avoid damage to the sheet metal caused by transportation. By pushing and pulling the pull handle 7, the receiving plate 16 is moved along a predetermined trajectory. This step makes it more convenient to move the receiving plate 16 and makes it easier for people to exert force.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A receiving mechanism for a shearing machine, comprising a receiving block (1), a conveyor belt (14), and a receiving plate (16); characterized in that: The bottom end of the receiving block (1) is fixedly connected to a telescopic rod (11); the bottom end of the telescopic rod (11) is slidably connected to a cylinder (12); the bottom end of the cylinder (12) is fixedly connected to an oil storage tank (13); two motors (15) are fixedly connected to the side wall of the conveyor belt (14); the receiving plate (16) is placed below the end of the conveyor belt (14); the bottom end of the receiving plate (16) is rotatably connected to a support rod (19); the bottom end of the support rod (19) is rotatably connected to a base (18); the bottom of the base (18) is fixedly connected to two sets of universal wheels (17).

2. The material receiving mechanism of a shearing machine according to claim 1, characterized in that: The inner sidewall of the receiving plate (16) is provided with two sets of sliding grooves (22); two sets of fixed sliders (23) are slidably arranged in the two sets of sliding grooves (22); two sets of second fixed wheels (24) are fixedly connected to the two sets of fixed sliders (23); the sidewalls of the two sets of second fixed wheels (24) are rotatably connected to two sets of support rods (19); a first fixed wheel (21) is rotatably connected at the intersection of each set of support rods (19); a third fixed wheel (25) is rotatably connected to the bottom end of the support rod (19); the sidewall of the third fixed wheel (25) is fixedly connected to the sidewall of the base (18).

3. The material receiving mechanism of a shearing machine according to claim 2, characterized in that: A weight sensor (3) is fixedly connected to the bottom end of the receiving plate (16); a sensing wire (31) is fixedly connected to the side wall of the weight sensor (3); a buzzer (32) is fixedly connected to the side wall of the receiving plate (16); the end of the sensing wire (31) passes through the side wall of the receiving plate (16) and is fixedly connected to the side wall of the buzzer (32).

4. The material receiving mechanism of a shearing machine according to claim 3, characterized in that: The bottom end of the universal wheel (17) is provided with a guide rail (4); the guide rail (4) is fixed to the ground; the end of the guide rail (4) is fixed with a limiter (41); the limiter (41) is fixed to the ground.

5. The material receiving mechanism of a shearing machine according to claim 4, characterized in that: The receiving plate (16) has two sets of baffles (5) fixedly connected to its side wall; the two sets of baffles (5) have four sets of internal hexagon screws (51) fixedly connected to their side walls, and the internal hexagon screws (51) penetrate the baffles (5) to the side wall of the receiving plate (16).

6. The material receiving mechanism of a shearing machine according to claim 5, characterized in that: The top of the receiving plate (16) is fixed with a crash pad (6); the side wall of the baffle (5) near the receiving plate (16) is fixed with a crash pad (6).

7. The material receiving mechanism of a shearing machine according to claim 5, characterized in that: A pull handle (7) is fixedly attached to the side wall of the receiving plate (16); the pull handle (7) is located on the side wall away from the conveyor belt (14).