Automatic multi-head reaming equipment
By designing an automated multi-head reaming machine, which employs feeding, clamping, and reaming mechanisms, the machine enables simultaneous processing of multiple workpieces, solving the problem of low efficiency in existing equipment and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422738025.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Existing automatic reaming machines can only process a single workpiece at a time, resulting in low operating efficiency and making it difficult to meet the needs of mass production.
Design an automated multi-head reaming machine, including a loading mechanism, a feeding mechanism, a clamping mechanism and a reaming mechanism. It adopts an electric slide rail and a lifting device to realize the synchronous loading and processing of multiple workpieces, and combines a vibratory feeder and a discharge trough to improve material transfer efficiency.
This technology enables simultaneous feeding and processing of multiple workpieces, improving production efficiency and capacity, reducing human error, and ensuring the stability of processing accuracy and product quality.
Smart Images

Figure CN223531537U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaming equipment technology, and in particular to an automated multi-head reaming equipment. Background Technology
[0002] Reaming is one of the finishing methods for holes. It involves removing material from the hole wall using a special reamer to achieve the required hole diameter and precision.
[0003] Traditionally, reaming is done manually, which is the simplest and most common method in reaming technology. It relies heavily on manual tools, has a low degree of automation, and its processing accuracy and efficiency are affected by the operator's skill level. However, with the continuous development of the manufacturing industry, automatic reaming machines, as high-precision and high-efficiency machining equipment, have been widely used in production practice. Automatic reaming machines eliminate the errors that can occur with manual reaming and improve processing accuracy. However, most machines can only process a single workpiece at a time, resulting in low operating efficiency. When mass production is needed, the production line faces significant pressure and struggles to meet supply demands. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the technical problem to be solved by this utility model is to provide an automated multi-head reaming equipment that enables multiple parts to be fed and processed at the same time, thereby improving processing efficiency.
[0005] To solve the above-mentioned technical problems, this utility model proposes an automated multi-head reaming device, which adopts the following technical solution:
[0006] An automated multi-head reaming device includes a feeding mechanism, a feeding mechanism, a clamping mechanism, and a reaming mechanism. The feeding mechanism includes a feeding section and a pushing mechanism. The feeding mechanism is fixedly installed on one side of the feeding section. The clamping mechanism is slidably connected to the feeding section. A guide groove is provided at the bottom of the feeding section. The pushing mechanism is slidably engaged with the guide groove. The reaming mechanism is fixedly installed on one side of the feeding mechanism.
[0007] This structure allows workpieces to enter the feeding mechanism via the loading mechanism, and then be clamped to the designated position for processing by the clamping mechanism. This achieves continuous and stable loading, feeding, clamping, and reaming processes without frequent manual intervention. Furthermore, the feeding and clamping mechanisms work together to handle multiple parts simultaneously, improving production efficiency and capacity. The equipment incorporates a series of automated designs to ensure the stability and consistency of the processing, thereby improving processing accuracy, reducing human error, and guaranteeing the stability and reliability of product quality.
[0008] Furthermore, the pushing mechanism includes a pushing rod, a lifting device, and an electric slide rail. The lifting device is fixedly mounted on the slider of the electric slide rail. The bottom of the pushing rod is fixedly connected to the lifting device, and the top of the pushing rod slides in engagement with the guide groove. During the pushing process, the lifting device controls the pushing rod to rise, extending the pushing rod into the workpiece hole. The electric slide rail moves, causing the pushing rod to move horizontally, thus transporting the workpiece to the designated position. Then, the pushing rod descends, releasing the workpiece and sliding back to its original position. The introduction of the electric slide rail and the lifting device ensures stable and precise movement of the pushing rod. This precise control is crucial for accurate workpiece positioning during reaming, helping to improve machining accuracy and product quality.
[0009] Preferably, the clamping mechanism includes a drive unit, a conveying clamp, and a push cylinder. Two conveying clamps are provided, symmetrically arranged. A drive unit is located on the outer side of each clamp. The clamps open and close under the drive of the drive unit. A push cylinder is fixedly mounted on one side of each clamp. Driven by the drive unit, the two clamps grip the workpiece. Then, the push cylinder pushes the clamps horizontally along the feeding section to transport the workpiece to the designated position for processing. This completes the transport of the workpiece on the guide chute and the fixing of the workpiece during processing. This design improves the response speed and operating efficiency of the clamping mechanism, helping to accelerate the production process and increase production efficiency.
[0010] Preferably, the material handling clamp has clamping blocks on its inner side, with at least two clamping blocks and arc-shaped grooves on each block. The arc-shaped grooves allow the material handling clamp to better fit the workpiece surface during clamping, which is beneficial for the rapid and stable transport of the workpiece.
[0011] Preferably, two levers are fixedly installed on the side of the conveyor clamp away from the loading mechanism, each fixedly connected to the side of the conveyor clamp. After the workpiece is processed, the conveyor clamp releases the workpiece for the next loading operation. The two levers move with the conveyor clamp. When the conveyor clamp clamps the workpiece, the levers clamp accordingly. As the conveyor clamp transports the workpiece to the processing position again, the clamped levers push the already processed workpiece into the next stage, thus achieving continuous loading and processing.
[0012] Preferably, the feeding mechanism includes a feeding trough, a storage bin, and a propulsion device. The feeding trough has a through hole at one end near the feeding section. The storage bin is located at the bottom of the through hole and communicates with it. A through groove is provided on the side wall of the storage bin, and the propulsion device is fixedly mounted on one side of the through groove. This mechanism, through the coordinated operation of its components, achieves efficient material transfer from the feeding trough to the storage bin. The propulsion device ensures that the material can be continuously and stably pushed to the required position, avoiding the instability and inefficiency of manual feeding, and improving the automation level and overall operating efficiency of the production line.
[0013] Preferably, a blocking element is provided at the top of the feeding section near the loading mechanism. The presence of the blocking element makes the loading position more accurate. The blocking element is fixedly set on the side away from the through groove. After the workpiece to be processed is pushed out of the through groove, it falls into the guide groove through the blocking element, so that the pushing mechanism can complete the subsequent feeding work.
[0014] Preferably, the reaming mechanism includes a reamer, a reaming device, and a lifting assembly. The reaming device is fixedly mounted on one end of the lifting assembly, and the reamer is fixedly mounted on the reaming device. At least two reamers are provided, evenly spaced apart. The number of reamers is set according to the number of workpieces gripped by the material handling clamp. During processing, the material handling clamp moves directly below the reamers, and the reaming mechanism can complete the reaming of multiple workpieces in one operation, improving processing efficiency.
[0015] Preferably, the device also includes a vibratory feeder, which is connected to the end of the feeding trough furthest from the pushing device. By generating vibrations, the vibratory feeder facilitates the smooth flow of the workpieces stored within it, allowing for a more even distribution of the workpieces and smooth entry into the feeding trough, thereby improving the efficiency and stability of the feeding process.
[0016] Preferably, the system also includes a discharge chute, which is an inclined body, with its upper end fixedly connected to the end of the feeding section away from the loading mechanism. The discharge chute utilizes gravity to guide the processed workpieces to slide naturally into the collection area, improving the smoothness and efficiency of workpiece discharge.
[0017] In summary, this automated multi-head reaming equipment employs a precise mechanical structure and control system, enabling it to continuously and stably complete processes such as loading, feeding, clamping, reaming, and unloading. Through the coordination of each stage, it achieves simultaneous loading and processing of multiple workpieces, significantly improving production efficiency and capacity. Attached Figure Description
[0018] The utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0019] Figure 1 This is a schematic diagram of the overall assembly structure of this utility model;
[0020] Figure 2 yes Figure 1 A magnified view of a portion of the content shown in section A;
[0021] Figure 3 This is a schematic diagram of the feeding mechanism and conveying mechanism of this utility model;
[0022] Figure 4 This is a schematic diagram of the feeding mechanism and clamping mechanism of this utility model;
[0023] Figure 5 This is a side view of the feeding mechanism and clamping mechanism of this utility model;
[0024] Among them, the feeding mechanism-1, feeding trough-11, through hole-111, storage bin-12, through groove-121, propulsion device-13, feeding mechanism-2, feeding part-21, guide groove-211, blocking part-212, pushing mechanism-22, pushing rod-221, lifting device-222, electric slide rail-223, clamping mechanism-3, driving part-31, material clamp-32, clamping block-321, arc groove-3211, lever-322, pushing cylinder-33, reaming mechanism-4, reamer-41, reaming device-42, lifting assembly-43, vibratory plate-5, and unloading trough-6. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0026] like Figure 1 and Figure 2 An automated multi-head reaming device is shown, including a feeding mechanism 1, a feeding mechanism 2, a clamping mechanism 3, and a reaming mechanism 4. The feeding mechanism 2 includes a feeding section 21 and a pushing mechanism 22. The feeding mechanism 1 is fixedly disposed on one side of the feeding section 21. The clamping mechanism 3 is slidably connected to the feeding section 21. A guide groove 211 is provided at the bottom of the feeding section 21. The pushing mechanism 22 is slidably engaged with the guide groove 211. The reaming mechanism 4 is fixedly disposed on one side of the feeding mechanism 2.
[0027] This structure allows workpieces to enter the feeding mechanism 2 via the loading mechanism 1, and then be clamped to the designated position by the clamping mechanism 3 for processing. This achieves continuous and stable loading, feeding, clamping, and reaming processes without frequent manual intervention. Furthermore, the feeding mechanism 2 and clamping mechanism 3 work together to handle multiple parts simultaneously, improving production efficiency and capacity. The equipment employs a series of automated designs to ensure the stability and consistency of the processing, thereby improving processing accuracy, reducing human error, and guaranteeing the stability and reliability of product quality.
[0028] Furthermore, such as Figure 2 and Figure 5As shown, the pushing mechanism 22 includes a pushing rod 221, a lifting device 222, and an electric slide rail 223. The lifting device 222 is fixedly mounted on the slider of the electric slide rail 223. The bottom of the pushing rod 221 is fixedly connected to the lifting device 222, and the top of the pushing rod 221 slides in engagement with the guide groove 211. During the pushing process, the lifting device 222 controls the pushing rod 221 to rise, and the pushing rod 221 extends into the workpiece hole. The operation of the electric slide rail 223 drives the pushing rod 221 to move horizontally, thereby transporting the workpiece to the designated position. Then, the pushing rod 221 descends to release the workpiece and slides back to its original position. The introduction of the electric slide rail 223 and the lifting device 222 ensures that the pushing rod 221 moves stably and accurately. This precise control is crucial for the accurate positioning of the workpiece in reaming, and helps to improve machining accuracy and product quality.
[0029] As a preferred option, such as Figure 4 As shown, the clamping mechanism 3 includes a driving member 31, a conveying clamp 32, and a pushing cylinder 33. Two conveying clamps 32 are provided, symmetrically arranged. A driving member 31 is located on the outer side of each of the two conveying clamps 32. The conveying clamps 32 open and close under the drive of the driving member 31. A pushing cylinder 33 is fixedly mounted on one side of each conveying clamp 32. Driven by the driving member 31, the two conveying clamps 32 clamp the workpiece. Then, the pushing cylinder 33 pushes the conveying clamps 32 to slide horizontally along the feeding section 21, transporting the workpiece to a designated position for processing. This completes the transportation of the workpiece on the guide groove and the processing and fixing of the workpiece. This design improves the response speed and operating efficiency of the clamping mechanism 3, helping to accelerate the production process and increase production efficiency.
[0030] As a preferred option, such as Figure 3 As shown, the inner side of the conveying clamp 32 is provided with clamping blocks 321, and there are at least two clamping blocks 321. The clamping blocks 321 are provided with arc-shaped grooves 3211. The design of the arc-shaped grooves 3211 makes the conveying clamp 32 fit the workpiece surface more closely during the clamping process, which is conducive to the fast and stable transportation of the workpiece.
[0031] As a preferred option, such as Figure 3 As shown, a lever 322 is fixedly installed on the side of the conveying clamp 32 away from the loading mechanism 1. There are two levers 322, which are fixedly connected to the side of the conveying clamp 32. After the workpiece is processed, the conveying clamp 32 will release the workpiece for the next clamping and loading. The two levers 322 will move with the conveying clamp 32. When the conveying clamp 32 clamps the workpiece, the levers 322 will clamp accordingly. At the same time as the conveying clamp 32 transports the workpiece to the processing position again, the clamped levers 322 will push the already processed workpiece into the next stage, thereby realizing continuous loading and processing.
[0032] As a preferred option, such as Figure 2 and Figure 3As shown, the feeding mechanism 1 includes a feeding trough 11, a storage bin 12, and a propulsion device 13. The feeding trough 11 has a through hole 111 at one end near the feeding section 21. The storage bin 12 is located at the bottom of the through hole 111 and communicates with it. A through groove 121 is provided on the side wall of the storage bin 12. The propulsion device 13 is fixedly mounted on one side of the through groove 121. Through the coordinated operation of its components, this mechanism achieves efficient material transfer from the feeding trough 11 to the storage bin 12. The propulsion device 13 ensures that the material can be continuously and stably pushed to the required position, avoiding the instability and inefficiency of manual feeding, and improving the automation level and overall operating efficiency of the production line.
[0033] As a preferred option, such as Figure 3 and Figure 5 As shown, a blocking member 212 is provided at the top of the end of the feeding section 21 near the loading mechanism 1. The presence of the blocking member 212 makes the loading position more accurate. The blocking member 212 is fixedly set on the side away from the through groove 121. After the workpiece to be processed is pushed out from the through groove 121, it falls into the guide groove 211 through the blocking member 212 so that the pushing mechanism 22 can complete the subsequent feeding work.
[0034] As a preferred option, such as Figure 1 As shown, the reaming mechanism 4 includes a reamer 41, a reaming device 42, and a lifting assembly 43. The reaming device 42 is fixedly mounted on one end of the lifting assembly 43. The reamer 41 is fixedly mounted on the reaming device 42. At least two reamers 41 are provided, and the reamers 41 are evenly spaced. The number of reamers 41 is set according to the number of workpieces gripped by the conveyor clamp 32. During processing, the conveyor clamp 32 moves to directly below the reamers 41. The reamer 41 mechanism can complete the reaming of multiple workpieces in one operation, thus improving processing efficiency.
[0035] As a preferred option, such as Figure 1 As shown, it also includes a vibratory feeder 5, which is connected to the end of the feeding trough 11 away from the pushing device. By generating vibration, the vibratory feeder 5 can promote the smooth flow of the workpieces stored therein, so that the workpieces can be more evenly distributed and smoothly enter the feeding trough 11, thereby improving the efficiency and stability of feeding.
[0036] As a preferred option, such as Figure 4 and Figure 5 As shown, it also includes a feeding trough 6, which is configured as an inclined body. The upper end of the feeding trough 6 is fixedly connected to the end of the feeding part 21 away from the feeding mechanism 1. The feeding trough 6 can use gravity to guide the finished workpiece to slide naturally into the collection area, improving the smoothness and efficiency of workpiece feeding.
[0037] In summary, this automated multi-head reaming equipment employs a precise mechanical structure and control system, enabling it to continuously and stably complete processes such as loading, feeding, clamping, reaming, and unloading. Through the coordination of each stage, it achieves simultaneous loading and processing of multiple workpieces, significantly improving production efficiency and capacity.
[0038] In summary, the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automated multi-head reaming device, comprising a feeding mechanism (1), a conveying mechanism (2), a clamping mechanism (3), and a reaming mechanism (4), characterized in that: The feeding mechanism (2) includes a feeding part (21) and a pushing mechanism (22). The loading mechanism (1) is fixedly installed on one side of the feeding part (21). The clamping mechanism (3) is slidably connected to the feeding part (21). The bottom of the feeding part (21) is provided with a guide groove (211). The pushing mechanism (22) is slidably engaged with the guide groove (211). The hinge mechanism (4) is fixedly installed on one side of the feeding mechanism (2).
2. The automated multi-head reaming device according to claim 1, characterized in that: The pushing mechanism (22) includes a pushing rod (221), a lifting device (222) and an electric slide rail (223). The lifting device (222) is fixedly mounted on the slider of the electric slide rail (223). The bottom of the pushing rod (221) is fixedly connected to the lifting device (222), and the top of the pushing rod (221) is slidably engaged with the guide groove (211).
3. The automated multi-head reaming equipment according to claim 2, characterized in that: The clamping mechanism (3) includes a driving member (31), a material clamp (32), and a pushing cylinder (33). There are two material clamps (32), which are symmetrically arranged. A driving member (31) is provided on the outer side of each of the two material clamps (32). The material clamps (32) open and close under the drive of the driving member (31). A pushing cylinder (33) is fixedly provided on one side of the material clamp (32).
4. The automated multi-head reaming device according to claim 3, characterized in that: The material handling clamp (32) is provided with a clamping block (321) on its inner side. At least two clamping blocks (321) are provided, and each clamping block (321) is provided with an arc-shaped groove (3211).
5. The automated multi-head reaming device according to claim 4, characterized in that: A lever (322) is fixedly provided on the side of the material clamp (32) away from the feeding mechanism (1). There are two levers (322), and the two levers (322) are fixedly connected to the inside of the material clamp (32).
6. The automated multi-head reaming device according to claim 5, characterized in that: The feeding mechanism (1) includes a feeding trough (11), a storage bin (12), and a propulsion device (13). The feeding trough (11) has a through hole (111) at one end near the feeding part (21). The storage bin (12) is located at the bottom of the through hole (111) and communicates with the through hole (111). The side wall of the storage bin (12) has a through groove (121). The propulsion device (13) is fixedly located on one side of the through groove (121).
7. The automated multi-head reaming device according to claim 6, characterized in that: A blocking element (212) is provided at the top of the end of the feeding part (21) near the feeding mechanism (1).
8. The automated multi-head reaming device according to claim 1, characterized in that: The reaming mechanism (4) includes a reamer (41), a reaming device (42), and a lifting assembly (43). The reaming device (42) is fixedly installed at one end of the lifting assembly (43). The reamer (41) is fixedly installed on the reaming device (42). There are at least two reamers (41), and the reamers (41) are evenly spaced.
9. The automated multi-head reaming device according to claim 6, characterized in that: It also includes a vibratory feeder (5), which is connected to the end of the feeding trough (11) away from the propulsion device (13).
10. The automated multi-head reaming device according to claim 1, characterized in that: It also includes a feeding trough (6), which is configured as an inclined body, and the upper end of the feeding trough (6) is fixedly connected to the end of the feeding part (21) away from the feeding mechanism (1).