Adjustable nickel-chromium hollow workbench for heating aluminum foil composite film

By combining oil heating and high-temperature air heating on a nickel-chromium hollow worktable, temperature-controlled zone division is achieved, solving the problem of poor drying effect in aluminum foil laminating machines and improving the drying efficiency and product quality of aluminum foil composite films.

CN223533159UActive Publication Date: 2025-11-11LANGFANG YUESEN ALUMINUM FOIL COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202423092059.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-11
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The existing aluminum foil laminating machines have poor drying performance, resulting in unstable product quality after lamination, making it difficult to meet process requirements, and causing material waste and order delays.

Method used

The surface of the nickel-chromium hollow worktable is divided into a medium-temperature zone, a high-temperature zone, and a medium-temperature zone I by combining oil temperature heating and high-temperature air heating. Temperature control is achieved by adjusting the oil temperature and airflow temperature to meet the drying needs of aluminum foil composite films of different specifications.

Benefits of technology

The drying efficiency of the nickel-chromium hollow worktable was improved, ensuring the evaporation and curing effect of the coating solvent of the aluminum foil composite film, while preventing deformation and improving product quality and production efficiency.

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Abstract

The utility model discloses an adjustable nickel-chromium hollow workbench for heating an aluminum foil composite film, which comprises a drying oven and a nickel-chromium hollow workbench, a medium-temperature bin, a high-temperature bin and a medium-temperature bin I which are arranged corresponding to a medium-temperature area, a high-temperature area and a medium-temperature area I are arranged in the nickel-chromium hollow workbench, and the high-temperature bin is communicated with a high-temperature air inlet pipe; an oil inlet main pipe and an oil return main pipe which are communicated with the temperature-controllable oil tank are arranged on the front side and the rear side of the nickel-chromium hollow workbench; an oil temperature regulation and control bin for regulating the temperature of the medium-temperature bin is arranged at the medium-temperature bin of the nickel-chromium hollow workbench; the surface of the nickel-chromium hollow workbench is divided into the medium-temperature area, the high-temperature area and the medium-temperature area I through combination of an oil temperature heating control mode and a high-temperature air heating mode, the temperature of the medium-temperature area and / or the medium-temperature area I is neutralized through the oil temperature, and temperature adjustment and controllability are achieved; therefore, aluminum foil composite films of different specifications can be dried, and the drying efficiency of the nickel-chromium hollow workbench is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of aluminum foil laminating machines, and particularly relates to an adjustable nickel-chromium hollow worktable for heating aluminum foil laminating films. Background Technology

[0002] Due to its excellent properties, aluminum foil is widely used in food, beverages, cigarettes, pharmaceuticals, photographic plates, and household goods, typically as a packaging material; it is also used as a material for electrolytic capacitors; as an insulation material for buildings, vehicles, ships, and houses; and as decorative gold and silver threads, wallpaper, and decorative trademarks for various stationery printed materials and light industrial products. Among these various uses, packaging material is the most effective way to utilize the performance characteristics of aluminum foil. Aluminum foil is a soft metal film that not only has advantages such as moisture resistance, airtightness, light blocking, wear resistance, aroma retention, and non-toxicity and odorlessness, but also has an elegant silvery-white luster, making it easy to process into beautiful patterns and designs of various colors, thus making it more popular.

[0003] Aluminum foil laminating machines are specialized equipment that use solvent-free adhesives to bond aluminum foil with another composite substrate (film, paper, non-woven fabric, textile fabric, etc.). With the continuous development of enterprises and the constant innovation of new products and processes, this laminating machine, due to its top heating method, has poor drying effect, resulting in slow speed. The laminated products often have high moisture content or film peeling, making it difficult to meet process quality requirements. This not only leads to material waste but also affects the normal supply of orders. The root cause of the problem is the heating method of the drying oven. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an adjustable nickel-chromium hollow worktable for heating aluminum foil composite films. This adjustable nickel-chromium hollow worktable combines oil temperature heating and high-temperature air heating. The surface of the nickel-chromium hollow worktable is divided into a medium-temperature zone, a high-temperature zone, and a medium-temperature zone I. By using oil temperature to neutralize the temperature of the medium-temperature zone and / or the temperature of the medium-temperature zone I, temperature regulation and control are achieved. This allows for the drying of aluminum foil composite films of different specifications, improving the drying efficiency of the nickel-chromium hollow worktable.

[0005] To achieve the above objectives, this utility model provides an adjustable nickel-chromium hollow workbench for heating aluminum foil composite films, comprising a nickel-chromium hollow workbench housed within an oven. The surface of the nickel-chromium hollow workbench from inlet to outlet is sequentially provided with a medium-temperature zone, a high-temperature zone, and a medium-temperature zone I. The nickel-chromium hollow workbench contains a medium-temperature chamber, a high-temperature chamber, and a medium-temperature chamber I, corresponding to the medium-temperature zone, high-temperature zone, and medium-temperature zone I. Ventilation grooves are provided on both sides of the high-temperature chamber between the medium-temperature chamber and the medium-temperature chamber and the medium-temperature chamber I. The medium-temperature chamber and the medium-temperature chamber I have exhaust holes connected to exhaust suction pipes at locations away from the ventilation grooves. The high-temperature chamber is connected to a high-temperature air inlet pipe.

[0006] The nickel-chromium hollow worktable is equipped with an oil inlet main pipe and an oil return main pipe on the front and rear sides for connecting to the temperature-controlled oil tank. The nickel-chromium hollow worktable is equipped with an oil temperature control chamber at the medium temperature chamber, which controls the oil temperature to be lower than the airflow control temperature of the high temperature intake pipe and is used to adjust the temperature of the medium temperature chamber. The oil inlet main pipe and the oil return main pipe are respectively connected to the oil temperature control chamber via oil inlet branch pipes and oil return branch pipes.

[0007] Furthermore, the oil temperature control chamber is located at the bottom of the medium temperature chamber.

[0008] Furthermore, the oil temperature control chambers are configured as a pair and located on both sides of the medium temperature chamber. A temperature control pipe is connected between the pair of oil temperature control chambers, and multiple temperature control pipes are evenly distributed on the top of the medium temperature chamber.

[0009] Furthermore, the nickel-chromium hollow workbench has a preheating area at the front end of the medium-temperature zone, and a preheating chamber is provided inside the nickel-chromium hollow workbench at the preheating area. The front and rear sides of the preheating chamber are connected to the main oil inlet and the main oil return pipe through the oil inlet branch pipe I and the oil return branch pipe I, respectively.

[0010] Furthermore, the nickel-chromium hollow workbench is equipped with an oil temperature regulating chamber I located at the medium temperature chamber I. The oil temperature is controlled at a temperature lower than that of the high temperature inlet pipe airflow control temperature and is used to regulate the temperature of the medium temperature chamber I. The front and rear sides of the oil temperature regulating chamber I are connected to the main oil inlet pipe and the main oil return pipe respectively through the oil inlet branch pipe II and the oil return branch pipe II.

[0011] Furthermore, the oil temperature control chamber I is located at the bottom of the medium temperature chamber I.

[0012] Furthermore, the oil temperature control chamber I is configured as a pair and located on both sides of the medium temperature chamber I. A temperature control pipe I is connected between the pair of oil temperature control chambers I. The temperature control pipe I is configured as multiple pipes and is evenly distributed on the top of the medium temperature chamber I.

[0013] Furthermore, temperature sensors, temperature sensor I, and temperature sensor II are respectively installed in the oven at the medium temperature zone, the high temperature zone, and the medium temperature zone I to monitor the temperature of the medium temperature zone, the high temperature zone, and the medium temperature zone I.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. This utility model discloses an adjustable nickel-chromium hollow worktable for heating aluminum foil composite film. It combines oil temperature heating and high-temperature air heating, and divides the surface of the nickel-chromium hollow worktable into a medium-temperature zone, a high-temperature zone, and a medium-temperature zone I. By using the oil temperature to neutralize the temperature of the medium-temperature zone and / or the temperature of the medium-temperature zone I, the temperature can be adjusted and controlled, thereby enabling the drying of aluminum foil composite films of different specifications and improving the drying efficiency of the nickel-chromium hollow worktable.

[0016] 2. The present invention provides an adjustable nickel-chromium hollow workbench for heating aluminum foil composite films. It utilizes high-temperature airflow to flow from the high-temperature chamber to the medium-temperature chambers on both sides to achieve a temperature gradient difference in the oven, thereby achieving the effects of solvent evaporation, curing and deformation prevention in the coating. Attached Figure Description

[0017] Figure 1 This is an installation diagram of an adjustable nickel-chromium hollow workbench for heating aluminum foil composite film according to the present invention.

[0018] Figure 2 This is a cross-sectional view of the inner nickel-chromium hollow workbench of an adjustable nickel-chromium hollow workbench for heating aluminum foil composite film according to the present invention.

[0019] Figure 3 This is a schematic diagram of the structure of the adjustable nickel-chromium hollow workbench for heating aluminum foil composite film according to the present invention.

[0020] Figure 4 This is a schematic diagram of another embodiment of the adjustable nickel-chromium hollow workbench for heating aluminum foil composite film according to this utility model.

[0021] Figure 5 This is a partial enlarged view of the medium-temperature region of the adjustable nickel-chromium hollow workbench used for heating aluminum foil composite film according to this utility model.

[0022] Figure reference numerals: 1-Oven; 2-Ni-Chromium hollow workbench; 3-High temperature air inlet pipe; 4-High temperature chamber; 5-Medium temperature chamber; 6-Medium temperature chamber I; 7-Temperature sensor; 8-Temperature sensor I; 9-Temperature sensor II; 10-Oil temperature control chamber; 11-Preheating chamber; 12-Oil return hole; 13-Oil return hole I; 14-Ventilation slot; 15-Exhaust hole; 16-Preheating zone; 17-Medium temperature zone; 18-High temperature zone; 19-Medium temperature zone I; 20-Main oil inlet pipe; 21-Oil inlet branch pipe; 22-Main oil return pipe; 23-Oil return branch pipe; 24-Exhaust suction pipe; 25-Temperature control pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] like Figure 1-5 The diagram shows the structure of an adjustable nickel-chromium hollow workbench for heating aluminum foil composite film according to the present invention. The adjustable nickel-chromium hollow workbench for heating aluminum foil composite film according to the present invention includes a nickel-chromium hollow workbench 2 installed in an oven 1. The surface of the nickel-chromium hollow workbench 2 from the inlet to the outlet is provided with a medium-temperature zone 17, a high-temperature zone 18 and a medium-temperature zone I19 in sequence. The nickel-chromium hollow workbench 2 is provided with a medium-temperature chamber 5, a high-temperature chamber 4 and a medium-temperature chamber I6 corresponding to the medium-temperature zone 17, the high-temperature zone 18 and the medium-temperature zone I19. Ventilation grooves 14 are provided on both sides of the high-temperature chamber 4 between the medium-temperature chamber 5 and the medium-temperature chamber I6. Ventilation holes 15 connected to the exhaust suction pipe 24 are provided in the medium-temperature chamber 5 and the medium-temperature chamber I6 away from the ventilation grooves 14. The high-temperature chamber 5 is connected to the high-temperature air inlet pipe 3.

[0025] The nickel-chromium hollow workbench 2 is equipped with an oil inlet main pipe 20 and an oil return main pipe 22 on the front and rear sides for connecting to the temperature-controlled oil tank. The nickel-chromium hollow workbench 2 is equipped with an oil temperature control chamber 10 at the medium temperature chamber, which controls the oil temperature to be lower than the airflow control temperature of the high temperature inlet pipe and is used to adjust the temperature of the medium temperature chamber 5. The oil inlet main pipe 20 and the oil return main pipe 22 are respectively connected to the oil temperature control chamber 10 by an oil inlet branch pipe 21 and an oil return branch pipe 23.

[0026] This embodiment combines oil temperature heating and high-temperature air heating to divide the surface of the nickel-chromium hollow worktable into a medium-temperature zone 17, a high-temperature zone 18, and a medium-temperature zone I19. By using the oil temperature to neutralize the temperature of the medium-temperature zone and / or the temperature of the medium-temperature zone I, the temperature can be adjusted and controlled, thereby enabling the drying of aluminum foil composite films of different specifications and improving the drying efficiency of the nickel-chromium hollow worktable.

[0027] In this embodiment, the airflow temperature in the high-temperature chamber 18 can be controlled at 90-110℃, the temperature in the medium-temperature chamber 5 can be controlled at 60-80℃, and the temperature in the oil temperature control chamber 10 can be controlled at 30℃ to 80℃. When fine-tuning is needed, depending on the product and thickness, the temperature of the oil temperature control chamber can be adjusted using a temperature-controlled oil tank, thereby increasing or decreasing the temperature of the medium-temperature chamber 5.

[0028] In a preferred embodiment, the oil temperature control chamber 10 is located at the bottom of the medium temperature chamber 5. In this embodiment, the structure uses a partition to divide the medium temperature area 17 above and below the workbench into the medium temperature chamber 5 and the oil temperature control chamber 10. Oil inlet holes and oil return holes I13 are provided on the side walls of both sides of the oil temperature control chamber 10. Oil inlet and oil return are achieved by using the connectors on the oil inlet holes I13 and the oil return branch pipes 21 and 23. This structure facilitates equipment processing and installation. By being located at the bottom of the medium temperature chamber 5, the temperature inside the oil temperature control chamber 10 can be regulated.

[0029] In a preferred embodiment, the oil temperature control chambers 10 are configured as a pair and located on both sides of the medium temperature chamber 5. A temperature control pipe 25 is connected between the pair of oil temperature control chambers 10. The temperature control pipe 25 is configured as multiple pipes and evenly distributed on the top of the medium temperature chamber 5. In this embodiment, this structure directly affects and controls the temperature at the top of the medium temperature chamber 5, and can quickly cool down the workbench surface corresponding to the medium temperature chamber 5, thereby achieving a faster cooling effect.

[0030] In a preferred embodiment, a preheating zone 16 is provided at the front end of the medium-temperature zone 17 of the nickel-chromium hollow workbench 2. A preheating chamber 11 is provided inside the nickel-chromium hollow workbench 2 at the preheating zone 16. The oil inlet and return ports 12 on the front and rear sides of the preheating chamber 11 are connected to the oil inlet branch pipe I and the oil return branch pipe I, respectively. The oil inlet and return ports 11 are then connected to the oil inlet main pipe 20 and the oil return main pipe 22 to realize oil inlet and oil return. In this embodiment, the oil temperature is used to preheat the preheating chamber 11, which can avoid the airflow preheating temperature from being too high, which is conducive to the precise control of the temperature of the preheating zone 16 and improves the quality of the product.

[0031] In a preferred embodiment, the nickel-chromium hollow workbench 2 is equipped with an oil temperature regulating chamber I located at the medium-temperature chamber I19. The oil temperature is controlled at a temperature lower than that of the high-temperature inlet pipe airflow control temperature and is used to regulate the temperature of the medium-temperature chamber I. The front and rear sides of the oil temperature regulating chamber I are connected to the main oil inlet 20 and the main oil return 21 through the oil inlet branch pipe II and the oil return branch pipe II, respectively. In this embodiment, the structure is provided with a medium-temperature chamber and a medium-temperature chamber I on both sides of the high-temperature chamber 4. Both the medium-temperature chamber and the medium-temperature chamber I are equipped with oil temperature regulating chambers to facilitate medium-temperature regulation on both sides.

[0032] In a preferred embodiment, the oil temperature control chamber I is located at the bottom of the medium temperature chamber I6. This structure is easy to install, and by being located at the bottom of the medium temperature chamber I6, the temperature inside the oil temperature control chamber I can be adjusted.

[0033] In a preferred embodiment, the oil temperature control chamber I is configured as a pair and located on both sides of the medium temperature chamber I6. The pair of oil temperature control chambers I is connected by a temperature control pipe I. The temperature control pipe I is configured as multiple pipes and is evenly distributed on the top of the medium temperature chamber I6. In this embodiment, this structure directly affects and controls the temperature at the top of the medium temperature chamber I6, and can quickly cool down the workbench surface corresponding to the medium temperature chamber I6, thereby achieving a faster cooling effect.

[0034] In a preferred embodiment, temperature sensors 7, 18, and 19 are respectively installed in the oven 1 at the medium-temperature zone 17, the high-temperature zone 18, and the medium-temperature zone I19 to monitor the temperature of the medium-temperature zone, the high-temperature zone, and the medium-temperature zone I. In this embodiment, the structure uses temperature sensors 7, 18, and 19 to feed back the temperature of the medium-temperature zone, the high-temperature zone, and the direct temperature within the medium-temperature zone I, thereby facilitating the control of the intake air temperature and the oil intake temperature.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An adjustable nickel-chromium hollow worktable for heating aluminum foil composite film, comprising a nickel-chromium hollow worktable disposed within an oven, characterized in that: The nickel-chromium hollow workbench has a medium-temperature zone, a high-temperature zone, and a medium-temperature zone I arranged sequentially on its surface from the inlet to the outlet. The nickel-chromium hollow workbench has a medium-temperature chamber, a high-temperature chamber, and a medium-temperature chamber I arranged corresponding to the medium-temperature zone, the high-temperature zone, and the medium-temperature zone I. Ventilation slots are arranged between the high-temperature chamber and the medium-temperature chamber and the medium-temperature chamber I on both sides. The medium-temperature chamber and the medium-temperature chamber I have exhaust holes connected to the exhaust suction pipe at a distance away from the ventilation slots. The high-temperature chamber is connected to the high-temperature air inlet pipe. The nickel-chromium hollow worktable is equipped with an oil inlet main pipe and an oil return main pipe on the front and rear sides for connecting to the temperature-controlled oil tank. The nickel-chromium hollow worktable is equipped with an oil temperature control chamber at the medium temperature chamber, which controls the oil temperature to be lower than the airflow control temperature of the high temperature intake pipe and is used to adjust the temperature of the medium temperature chamber. The oil inlet main pipe and the oil return main pipe are respectively connected to the oil temperature control chamber via oil inlet branch pipes and oil return branch pipes.

2. The adjustable nickel-chromium hollow worktable for heating aluminum foil composite film according to claim 1, characterized in that: The oil temperature control chamber is located at the bottom of the medium temperature chamber.

3. The adjustable nickel-chromium hollow worktable for heating aluminum foil composite films according to claim 1, characterized in that: The oil temperature control chambers are configured as a pair and located on both sides of the medium temperature chamber. A temperature control pipe is connected between the pair of oil temperature control chambers. The temperature control pipes are configured as multiple pipes and are evenly distributed on the top of the medium temperature chamber.

4. An adjustable nickel-chromium hollow worktable for heating aluminum foil composite films according to any one of claims 1 to 3, characterized in that: The nickel-chromium hollow workbench has a preheating area at the front end of the medium temperature zone. A preheating chamber is located inside the nickel-chromium hollow workbench at the preheating area. The front and rear sides of the preheating chamber are connected to the main oil inlet and the main oil return pipe through the oil inlet branch pipe I and the oil return branch pipe I, respectively.

5. The adjustable nickel-chromium hollow worktable for heating aluminum foil composite film according to claim 4, characterized in that: The nickel-chromium hollow workbench is equipped with an oil temperature regulating chamber I located at the medium temperature chamber I. The oil temperature is controlled at a temperature lower than that of the high temperature inlet pipe airflow control temperature and is used to regulate the temperature of the medium temperature chamber I. The front and rear sides of the oil temperature regulating chamber I are connected to the main oil inlet pipe and the main oil return pipe respectively through the oil inlet branch pipe II and the oil return branch pipe II.

6. The adjustable nickel-chromium hollow worktable for heating aluminum foil composite film according to claim 5, characterized in that: The oil temperature control chamber I is located at the bottom of the medium temperature chamber I.

7. The adjustable nickel-chromium hollow worktable for heating aluminum foil composite film according to claim 5, characterized in that: The oil temperature control chamber I is set as a pair and located on both sides of the medium temperature chamber I. The pair of oil temperature control chambers I is connected by a temperature control pipe I. The temperature control pipe I is set as multiple pipes and is evenly distributed on the top of the medium temperature chamber I.

8. The adjustable nickel-chromium hollow worktable for heating aluminum foil composite film according to claim 1, characterized in that: The oven is equipped with temperature sensors, temperature sensor I, and temperature sensor II located in the medium temperature zone, high temperature zone, and medium temperature zone I, respectively, for monitoring the temperature of the medium temperature zone, the high temperature zone, and the medium temperature zone I.