Feeding device for pressing and pasting in consolidated composite floor production
By designing an automated feeding device, which uses components such as lifting cylinders and suction cups to automatically lift and place the substrate layer, the problem of high labor intensity and low efficiency of manually lifting the substrate layer is solved, thereby improving production efficiency.
Patent Information
- Application Number
- CN202423138582.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In the current production process of engineered wood flooring, manual lifting of the substrate layer is labor-intensive and has low production efficiency.
Design a feeding device for pressing and bonding in the production of reinforced composite flooring. The device uses components such as lifting cylinders, suction cups and walking motors to automatically lift and place the substrate layer. The feeding mechanism and the loading mechanism work together to achieve automated feeding.
It reduced the workload of staff, improved production efficiency, and lowered the time cost of manual operation.
Smart Images
Figure CN223534407U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of laminate flooring production and processing, and in particular to a feeding device for pressing laminate flooring during production. Background Technology
[0002] Laminate flooring, officially known as impregnated paper laminate wood flooring, consists of a surface layer (wear layer), a decorative layer, a core layer, and a bottom layer (balancing layer). The core layer is generally made of wood, while the others are made of soft materials.
[0003] During production, workers first lay the bottom layer, then lift the base layer onto the bottom layer, then lay the decorative layer and the surface layer, and finally form it by cold pressing.
[0004] In the current production process, the substrate layer is lifted manually, which is heavy, labor-intensive, and has low production efficiency. Utility Model Content
[0005] The purpose of this application is to provide a feeding device for pressing and bonding laminate flooring in production, which can replace manual lifting of the substrate layer, reduce the labor intensity of workers, and improve production efficiency, thereby solving the problems mentioned in the background art.
[0006] To achieve the above objectives, this application provides a feeding device for pressing and bonding laminate flooring in production, employing the following technical solution:
[0007] A feeding device for pressing and bonding laminate flooring includes a support frame. A board feeding mechanism is provided at the bottom of the support frame, and a feeding mechanism is installed on the support frame. The feeding mechanism includes a movable plate, a lifting frame, a lifting cylinder, a rack, and a traveling motor. The movable plate is slidably installed on the support frame. The lifting cylinder is fixed in the middle of the movable plate. The lifting frame is located at the bottom of the movable plate and is fixed to the piston rod of the lifting cylinder. The rack is fixed on the support frame. The traveling motor is fixed on the movable plate. A gear is fixed at the end of the output shaft of the traveling motor. The gear meshes with the rack. Multiple suction cups are evenly installed at the bottom of the lifting frame.
[0008] The sheet material feeding mechanism includes a geared motor, a worm gear screw jack, and a support platform. The worm gear screw jack and the geared motor are both fixed on the ground, and the geared motor is used to drive the worm gear screw jack to work. The support platform is fixed to the top of the screw of the worm gear screw jack.
[0009] Preferably, in order to provide support for the movable plate, a support roller is installed on the side of the movable plate away from the bracket.
[0010] Preferably, the plate feeding mechanism further includes slide rails symmetrically arranged on both sides of the support platform, with multiple sliders matched on the slide rails. The slide rails are arranged perpendicular to the rack, and the working area is directly below the support corresponding to the slide rails. The upper plate area and the lower frame area are respectively on both sides of the support corresponding to the slide rails.
[0011] By adopting the above technical solution, and by setting up slide rails and sliders, the wooden boards are generally stacked on pallets and transported by forklifts during operation. However, by setting up an upper board area, the wooden boards can be placed in the upper board area in advance. After the boards in the working area are used up, the wooden boards in the upper board area can be directly pushed into the working area, thereby saving the time of placing the substrate layer.
[0012] Preferably, in order to ensure that the wooden boards in the upper board area can enter the working area smoothly, a baffle is fixed on the inner side of the bracket, and the surface of the baffle is smooth.
[0013] The movable plate has a threading hole, and a vacuum pump and controller are installed on the top of the movable plate. The suction cup is connected to the controller and vacuum pump through a pipe.
[0014] In summary, this application includes at least one of the following beneficial technical effects: the feeding device for pressing laminate flooring production uses a feeding mechanism and a board feeding mechanism in conjunction. During use, the lifting cylinder drives the lifting frame to move downwards, and a board is picked up by the suction cup. Then, the traveling motor drives the movable board to move to the bottom side through gears and racks, and the lifting cylinder and suction cup place the board on the bottom side, completing one board loading process, which greatly reduces the labor intensity of the workers. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.
[0016] Figure 2 These are schematic diagrams of the structure from different perspectives of embodiments of this application.
[0017] Figure 3 This is a schematic diagram illustrating the usage state of an embodiment of this application.
[0018] Explanation of reference numerals in the attached drawings: 1. Support frame; 2. Sheet material feeding mechanism; 21. Gear motor; 22. Worm gear screw jack; 23. Support platform; 3. Loading mechanism; 31. Movable plate; 32. Lifting frame; 33. Lifting cylinder; 34. Rack; 35. Travel motor; 36. Suction cup; 37. Support roller; 4. Slide rail; 41. Working area; 42. Upper plate area; 43. Lower frame area; 5. Slider; 6. Baffle; 7. Vacuum pump. Detailed Implementation
[0019] The following is in conjunction with the appendix Figure 1-3This application will be described in further detail.
[0020] This application discloses a feeding device for pressing and laminating reinforced composite flooring in an embodiment, referring to... Figure 1-3 The system includes a support 1, a plate feeding mechanism 2 at the bottom of the support 1, and a loading mechanism 3 on the support 1. The loading mechanism 3 includes a movable plate 31, a lifting frame 32, a lifting cylinder 33, a rack 34, and a walking motor 35. The movable plate 31 is slidably mounted on the support 1. The lifting cylinder 33 is fixed in the middle of the movable plate 31. The lifting frame 32 is located at the bottom of the movable plate 31 and is fixed to the piston rod of the lifting cylinder 33. The rack 34 is fixed on the support 1. The walking motor 35 is fixed on the movable plate 31. A gear is fixed at the end of the output shaft of the walking motor 35. The gear meshes with the rack 34. Multiple suction cups 36 are evenly installed at the bottom of the lifting frame 32. In order to provide balance to the movable plate 31, a support roller 37 is installed on the side of the movable plate 31 away from the support 1.
[0021] The sheet material feeding mechanism 2 includes a geared motor 21, a worm gear screw jack 22, and a support platform 23. The worm gear screw jack 22 and the geared motor 21 are both fixed on the ground, and the geared motor 21 is used to drive the worm gear screw jack 22 to work. The support platform 23 is fixed on the top of the screw of the worm gear screw jack 22.
[0022] Reference Figure 1-3 The plate feeding mechanism 2 also includes slide rails 4 symmetrically arranged on both sides of the support platform 23. Multiple sliders 5 are matched on the slide rails 4. The slide rails 4 are arranged perpendicular to the rack 34. The working area 41 is directly below the support 1. The upper plate area 42 and the lower frame area 43 are respectively on both sides of the support 1. A baffle 6 is fixed on the inner side of the support 1. The surface of the baffle 6 is smooth.
[0023] With the slide rail 4 and slider 5 installed, the wooden boards are usually stacked on the pallet and transported by forklift during operation. With the upper board area 42 installed, the wooden boards can be placed in the upper board area 42 in advance. After the boards in the working area 41 are used up, the wooden boards in the upper board area 42 can be directly pushed into the working area 41, thereby saving the time of placing the substrate layer.
[0024] Reference Figure 1 The movable plate 31 has a wire hole, and a vacuum pump 7 and a controller are installed on the top of the movable plate 31. The suction cup 36 is connected to the controller and the vacuum pump 7 through a pipeline.
[0025] The implementation principle of the feeding device for pressing and bonding reinforced composite flooring in this application embodiment is as follows:
[0026] After the workers have laid the bottom layer, the lifting cylinder 33 drives the lifting frame 32 to move downwards and a wooden board is picked up by the suction cup 36. The rear travel motor 35 drives the movable plate 31 to move to one side of the bottom layer through the gear and rack 34. The lifting cylinder 33 and the suction cup 36 place the wooden board on the bottom layer. The rear travel motor 35 drives the movable plate 31 to reset, completing one board-laying process, which greatly reduces the labor intensity of the workers.
[0027] Each time the board-raising action is completed, the worm gear screw jack 22 will drive the support platform 23 to rise by the thickness of a wooden board, so as to cooperate with the lifting cylinder 33 and the suction cup 36.
[0028] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A feeding device for pressing and bonding in the production of reinforced composite flooring, characterized in that: The system includes a support (1), a plate feeding mechanism (2) at the bottom of the support (1), and a loading mechanism (3) mounted on the support (1). The loading mechanism (3) includes a movable plate (31), a lifting frame (32), a lifting cylinder (33), a rack (34), and a walking motor (35). The movable plate (31) is slidably mounted on the support (1). The lifting cylinder (33) is fixed in the middle of the movable plate (31). The lifting frame (32) is located at the bottom of the movable plate (31) and is fixed to the piston rod of the lifting cylinder (33). The rack (34) is fixed on the support (1). The walking motor (35) is fixed on the movable plate (31). A gear is fixed at the end of the output shaft of the walking motor (35), and the gear meshes with the rack (34). Multiple suction cups (36) are evenly installed at the bottom of the lifting frame (32). The plate feeding mechanism (2) includes a geared motor (21), a worm gear screw jack (22), and a support platform (23). The worm gear screw jack (22) and the geared motor (21) are both fixed on the ground, and the geared motor (21) is used to drive the worm gear screw jack (22) to work. The support platform (23) is fixed to the top of the screw of the worm gear screw jack (22).
2. The feeding device for pressing and bonding laminated flooring as described in claim 1, characterized in that: The movable plate (31) is equipped with a support roller (37) on the side away from the bracket (1).
3. The feeding device for pressing and bonding laminated flooring according to claim 1, characterized in that: The plate feeding mechanism (2) also includes slide rails (4) symmetrically arranged on both sides of the support platform (23). Multiple sliders (5) are matched on the slide rails (4). The slide rails (4) are arranged perpendicular to the rack (34). The slide rails (4) are located directly below the support (1) as the working area (41). The slide rails (4) are located on the upper plate area (42) and the lower frame area (43) on both sides of the support (1).
4. The feeding device for pressing and bonding laminated flooring according to claim 3, characterized in that: A baffle (6) is fixed to the inner side of the bracket (1), and the surface of the baffle (6) is smooth.
5. The feeding device for pressing and bonding laminated flooring according to claim 1, characterized in that: The movable plate (31) has a wire hole, and a vacuum pump (7) and a controller are installed on the top of the movable plate (31). The suction cup (36) is connected to the controller and the vacuum pump (7) through a pipeline.