Stacking device for processing functional composite knitted fabric

By combining components such as storage carts and pallet trays, the problem of collapse in fabric palletizing devices has been solved, achieving automated palletizing and stable transfer, improving transportation efficiency and reducing manual intervention.

CN223534563UActive Publication Date: 2025-11-11HAIAN MINGFENG TEXTILE IMPORT & EXPORT CO LTD
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Patent Information

Application Number
CN202422862990.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-23
Publication Date
2025-11-11
Estimated Expiration
2034-11-23

AI Technical Summary

Technical Problem

Existing automatic fabric palletizing devices are prone to unevenness and collapse during the fabric palletizing process, resulting in poor stability and requiring manual secondary handling, which wastes manpower and resources.

Method used

It adopts a combination structure of storage cart, casters, support plate, chute, motor, threaded rod, slider and bearing plate, with locking block and limit block to realize automatic stacking and transfer of fabrics and prevent them from being scattered and collapsed.

Benefits of technology

It enables automated palletizing of fabrics, preventing collapse, improving transportation efficiency, reducing manual intervention, and ensuring the stability of fabrics during transit.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fabric processing, in particular to a stacking device for functional composite knitted fabric processing, which comprises a mounting frame, a bearing frame is fixedly mounted above the mounting frame, a conveying equipment main body is embedded in the bearing frame, a leveling component is fixedly mounted at the top end of the bearing frame, and the leveling component is fixedly mounted at the bottom end of the bearing frame. A storage mechanism is arranged at the front end of the bearing frame; the storage mechanism comprises a storage vehicle, the storage vehicle is movably connected to the front end of the mounting frame, universal wheels are embedded in the bottom end of the storage vehicle, a carrying plate is fixedly mounted on the lower portion of the interior of the storage vehicle, and a sliding groove is formed in the outer wall, facing the storage vehicle, of the mounting frame. By means of the storage trolley, the universal wheels, the carrying plate, the sliding groove, the motor, the threaded rod, the sliding block and the bearing plate, in cooperation with a clamping block and a limiting block, fabric can be automatically stacked, the situation of collapse is avoided, meanwhile, transferring is facilitated, and the situation of scattering and collapse in the transferring process is prevented.
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Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and in particular to a palletizing device for processing functional composite knitted fabrics. Background Technology

[0002] Functional composite fabrics are made by combining hydrophilic TPU films and porous PTFE films with various knitted and woven fabrics (POLYESTER, NYLON and other materials can be used). During the fabric processing, corresponding palletizing devices are required to collect and stack the fabrics for easy transportation and retrieval, thereby improving the efficiency of the processing.

[0003] In existing technologies, when automatic fabric palletizing devices are used to palletize textile fabrics, the fabric may be uneven in shape, resulting in poor stability of the stacked fabric and the possibility of collapse.

[0004] An existing patent (publication number: CN219448719U) discloses an automatic palletizing device for functional textile fabrics. By installing a first extrusion plate, a bidirectional lead screw, and a second motor, the device automates the palletizing process. The second motor drives a second rotating shaft, which in turn drives a first gear, which in turn drives a second gear. The second gear then drives a support rod, which in turn drives a first telescopic rod. This first telescopic rod, in turn, drives a top plate and connecting rods. The motor drives the bidirectional lead screw, which in turn moves two sets of connecting rods towards the center, causing the second extrusion plate to lift the fabric. Subsequently, the second telescopic rod moves the first extrusion plate to clamp the fabric. The fabric is then stacked by rotating the palletizing position. This highly automated process eliminates the need for manual intervention, reducing workload and improving palletizing efficiency.

[0005] To address the aforementioned issues, while existing patents offer solutions that can automatically stack fabrics using components such as the No. 1 extrusion plate, in actual use, the fabrics may become scattered and collapse when placed, requiring secondary sorting and resulting in wasted manpower and resources. Summary of the Invention

[0006] The purpose of this utility model is to provide a palletizing device for processing functional composite knitted fabrics, which can automatically palletize the fabrics to avoid collapse, facilitate transportation, and prevent scattering and collapse during transportation, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a palletizing device for processing functional composite knitted fabrics, comprising a mounting frame, a support frame fixedly mounted on the top of the mounting frame, a conveying equipment body embedded inside the support frame, a leveling component fixedly mounted on the top of the support frame, and a storage mechanism provided at the front end of the support frame;

[0008] The storage mechanism includes a storage cart, which is movably connected to the front end of the mounting frame. The bottom of the storage cart is fitted with casters. A support plate is fixedly installed inside the lower part of the storage cart. The mounting frame has a groove facing the outer wall of the storage cart. A motor is embedded inside the lower part of the groove. The power output end of the motor is connected to a threaded rod. A slider is slidably connected to the outer wall of the threaded rod. A bearing plate is fixedly installed at the front end of the slider.

[0009] Preferably, the support plates are evenly distributed at equal intervals around the outer wall of the storage vehicle, and the support plates are tightly fitted to the mounting frame.

[0010] Preferably, the threaded rod is threadedly connected to the slider, and the slider and the groove form a sliding structure.

[0011] Preferably, a locking block is fixedly installed on the outer wall of the storage vehicle, and a limiting block is fixedly installed at the bottom end of the locking block on the outer wall of the storage vehicle.

[0012] Preferably, the front end of the support plate is provided with a connecting mechanism, the connecting mechanism includes a through block, the through block extends through the front end of the support plate, and a connecting block is fixedly installed at one end of the through block extending through the support plate, and a spring is embedded in one end of the through block located on the support plate.

[0013] Preferably, the connecting mechanism further includes a through groove, which is opened at the position of the connecting block on the outer wall of the storage vehicle, and a slot is opened on one side of the through groove on the outer wall of the storage vehicle.

[0014] Preferably, the connecting block and the slot form a sliding structure, and the slot communicates with the through groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. Through the storage cart, casters, support plate, chute, motor, threaded rod, slider and bearing plate, and with the cooperation of locking block and limit block, the fabric can be automatically stacked to avoid collapse, while facilitating transportation and preventing scattering and collapse during transportation.

[0017] 2. Through the through-hole block, connecting block, spring, through groove and slot, the support plate can support the fabric and move stably. At the same time, it can limit the storage cart during the stacking process to prevent loosening and the fabric from collapsing. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is an overall structural view of the present invention;

[0020] Figure 2 This is a schematic diagram of the structure of the storage cart of this utility model;

[0021] Figure 3 This is a schematic diagram of the slide groove of this utility model;

[0022] Figure 4 This is a schematic diagram of the slider of this utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the spring of this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Mounting frame; 2. Support frame; 3. Conveying equipment; 4. Leveling components; 5. Storage mechanism; 501. Storage cart; 502. Casters; 503. Support plate; 504. Slide rail; 505. Motor; 506. Threaded rod; 507. Slider; 508. Support plate; 6. Engaging block; 7. Limiting block; 8. Connecting mechanism; 801. Through block; 802. Connecting block; 803. Spring; 804. Through groove; 805. Slot. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides a technical solution:

[0028] Please see Figures 1 to 4A palletizing device for processing functional composite knitted fabrics includes a mounting frame 1, a support frame 2 fixedly mounted on top of the mounting frame 1, a conveyor body 3 embedded inside the support frame 2, a leveling component 4 fixedly mounted on the top of the support frame 2, and a storage mechanism 5 provided at the front end of the support frame 2. The storage mechanism 5 includes a storage cart 501, which is movably connected to the front end of the mounting frame 1. A caster wheel 502 is embedded at the bottom end of the storage cart 501, and a support plate 503 is fixedly mounted inside the lower part of the storage cart 501. A groove 504 is provided on the outer wall of the mounting frame 1 facing the storage cart 501. A motor 505 is embedded in the lower part of 504. The power output end of the motor 505 is connected to a threaded rod 506. A slider 507 is slidably connected to the outer wall of the threaded rod 506. A bearing plate 508 is fixedly installed at the front end of the slider 507. The support plates 503 are evenly distributed at equal intervals around the outer wall of the storage cart 501. The support plates 503 are tightly fitted with the mounting frame 1. The threaded rod 506 is threadedly connected to the slider 507. The slider 507 and the slide groove 504 form a sliding structure. A locking block 6 is fixedly installed on the outer wall of the storage cart 501. A limit block 7 is fixedly installed at the bottom end of the locking block 6 on the outer wall of the storage cart 501.

[0029] By adopting the above technical solution, the conveying equipment 3 is supported by the mounting frame 1 and the bearing frame 2, which facilitates the conveying of fabric. At the same time, the hydraulic cylinder of the leveling component 4, under the limit of the support frame, pushes the pressure plate to flatten the fabric and avoid wrinkles or bulges. Then, it is conveyed by the conveying equipment 3 to the support plate 503 within the range of the storage cart 501. When the fabric hits the support plate 503, the embedded sensing device senses it and sends a signal to the palletizer control terminal, thereby controlling the motor 505 to drive the threaded rod 506 to rotate, so that the slider 507 drives the support plate 503 to slide down a certain distance along the slide groove 504, which facilitates the placement of the next set of fabrics, until it descends to the bottom layer where the support plate 508 supports the fabric. At the same time, it can pull the storage cart 501 to transfer the stacked fabrics via the universal wheels 502. The locking block 6 locks the baffle, and the limiting block 7 supports the baffle, thereby sealing the storage cart 501 and preventing the fabric from collapsing during the transfer process.

[0030] Specifically, such as Figure 2 , Figure 4 and Figure 5As shown, a connecting mechanism 8 is provided at the front end of the support plate 508. The connecting mechanism 8 includes a through block 801 that extends through the front end of the support plate 508. A connecting block 802 is fixedly installed at one end of the through block 801 that extends through the support plate 508. A spring 803 is embedded at one end of the through block 801 located on the support plate 508. The connecting mechanism 8 also includes a through groove 804 that is opened on the outer wall of the storage cart 501 at the position corresponding to the connecting block 802. A slot 805 is opened on one side of the through groove 804 on the outer wall of the storage cart 501. A sliding structure is formed between the connecting block 802 and the slot 805. The slot 805 communicates with the through groove 804.

[0031] By adopting the above technical solution, the spring 803 pushes the through block 801 through the support plate 503, allowing the connecting block 802 to enter the storage cart 501 through the through groove 804. Driven by the slider 507, it slides along the slot 805, thereby maintaining the stability of the support plate 508 and limiting the storage cart 501 to prevent loosening and detachment. After stacking is completed, the connecting block 802 passes through the bottom through groove 804 of the slot 805, thereby enabling the transfer of the storage cart 501.

[0032] Working principle: Under the fixed support of the mounting frame 1, the carrier frame 2 stably mounts the conveyor 3. When the fabric is conveyed by the conveyor 3, it is flattened by the leveling component 4, which consists of hydraulic cylinders, support frames, pressure plates, etc., and then conveyed to the range of the collection cart 501. The motor 505 drives the threaded rod 506 to rotate, thereby causing the slider 507 to slide along the slide groove 504 and drive the support plate 503 to slide downward according to the fabric accumulation, until the support plate 508 of the collection cart 501 contacts and supports the fabric. At this time, the collection cart 501 is pulled and moved by the universal wheels 502. The pre-reserved slot of the locking block 6 can be used to insert a baffle, and the pre-reserved slot of the limiting block 7 has a reserved plate inside to support the baffle, so that the storage cart 501 is closed to prevent the fabric from collapsing during transportation. The through block 801 is pushed by the spring 803 to allow the connecting block 802 to pass through the through slot 804 into the storage cart 501. Under the action of the slider 507, it slides through the locking slot 805, thereby limiting the storage cart 501 during the stacking process to prevent slippage. When the stacking is completed, the connecting block 802 passes through the through slot 804 below the locking slot 805, thereby enabling the storage cart 501 to be moved.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A palletizing device for processing functional composite knitted fabrics, comprising a mounting frame (1), characterized in that: A support frame (2) is fixedly installed above the mounting frame (1), and the main body of the conveying equipment (3) is embedded inside the support frame (2). A leveling component (4) is fixedly installed at the top of the support frame (2), and a storage mechanism (5) is provided at the front end of the support frame (2). The storage mechanism (5) includes a storage cart (501), which is movably connected to the front end of the mounting frame (1). The bottom end of the storage cart (501) is fitted with casters (502). A support plate (503) is fixedly installed inside the storage cart (501). The mounting frame (1) has a groove (504) facing the outer wall of the storage cart (501). A motor (505) is embedded inside the lower part of the groove (504). The power output end of the motor (505) is connected to a threaded rod (506). A slider (507) is slidably connected to the outer wall of the threaded rod (506). A bearing plate (508) is fixedly installed at the front end of the slider (507).

2. The palletizing device for processing functional composite knitted fabrics according to claim 1, characterized in that: The support plates (503) are evenly distributed at equal intervals around the outer wall of the storage vehicle (501), and the support plates (503) are closely fitted with the mounting frame (1).

3. The palletizing device for processing functional composite knitted fabrics according to claim 1, characterized in that: The threaded rod (506) is threadedly connected to the slider (507), and the slider (507) and the groove (504) form a sliding structure.

4. The palletizing device for processing functional composite knitted fabrics according to claim 1, characterized in that: The outer wall of the storage vehicle (501) is fixedly installed with a locking block (6), and a limiting block (7) is fixedly installed at the bottom of the locking block (6) on the outer wall of the storage vehicle (501).

5. The palletizing device for processing functional composite knitted fabrics according to claim 1, characterized in that: The front end of the support plate (508) is provided with a connecting mechanism (8), the connecting mechanism (8) includes a through block (801), the through block (801) extends through the front end of the support plate (508), and a connecting block (802) is fixedly installed at one end of the through block (801) extending through the support plate (508), and a spring (803) is embedded at one end of the through block (801) located on the support plate (508).

6. The palletizing device for processing functional composite knitted fabrics according to claim 5, characterized in that: The connecting mechanism (8) also includes a through groove (804), which is opened at the position of the connecting block (802) on the outer wall of the storage vehicle (501), and a slot (805) is opened on one side of the through groove (804) on the outer wall of the storage vehicle (501).

7. A palletizing device for processing functional composite knitted fabrics according to claim 6, characterized in that: The connecting block (802) and the slot (805) form a sliding structure, and the slot (805) communicates with the through groove (804).

Citation Information

Patent Citations

  • Automatic stacking device for functional textile fabric

    CN219448719U