Multi-strand copper wire doubling and winding machine

Abstract

The utility model relates to the technical field of copper wire winding equipment, in particular to a multi-strand copper wire doubling and winding machine which comprises a machine frame, a jacking device, a moving frame, a wire arranging device, a wire doubling device and a winding device, and the jacking device, the moving frame and the winding device are respectively arranged on the machine frame. The jacking device, the winding device and the moving frame are sequentially arranged from bottom to top in the height direction of the rack, the wire arranging device is arranged on the moving frame, the wire doubling device is arranged between the wire arranging device and the winding device, and the wire doubling device is connected with the wire arranging device. According to the multi-strand copper wire doubling and winding machine, manual operation is assisted, the labor intensity of workers is reduced, furthermore, a plurality of copper wires are neatly wound on a bobbin, and the utilization rate of the space of the bobbin is increased.

Description

Technical Field

[0001] This utility model relates to the technical field of copper wire winding equipment, and in particular to a multi-strand copper wire parallel winding machine. Background Technology

[0002] Copper wire refers to wire drawn from hot-rolled copper rods without annealing (although smaller wires may require intermediate annealing). It can be used in weaving, cables, copper brush filters, etc. Copper wire is widely used in industrial filtration, petroleum, chemical, printing, and cable industries. In copper wire production, especially after the annealing process, the copper wire needs to be wound up. Currently, the single-wire winding method is widely used, but its winding efficiency is low. However, with the emergence of the parallel-wire winding method, the weight and size of the spool have increased accordingly, requiring multiple people to assemble and disassemble the spool. Furthermore, during assembly, the spool's axis must be aligned with the rotation center of the winding device, making assembly and disassembly difficult. Even with the assistance of a crane, alignment is challenging.

[0003] It is evident that existing technologies still need improvement and enhancement. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a multi-strand copper wire parallel winding machine to solve the problem of the difficulty in disassembling and assembling the spool in the existing parallel winding equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A multi-strand copper wire parallel winding machine includes a frame, a lifting device, a moving frame, a wire sorting device, a paralleling device, and a winding device. The lifting device, the moving frame, and the winding device are respectively mounted on the frame. The lifting device, the winding device, and the moving frame are arranged sequentially from bottom to top along the height direction of the frame. The wire sorting device is mounted on the moving frame. The paralleling device is located between the wire sorting device and the winding device. The paralleling device is connected to the wire sorting device.

[0007] As described above, a multi-strand copper wire winding machine includes a winding device comprising a rotating mechanism, a drive disk, a rotating disk and a flat pushing mechanism. The drive disk is located on the output end of the rotating mechanism, and the rotating disk is rotatably connected to the output end of the flat pushing mechanism. The rotating mechanism and the flat pushing mechanism are respectively located on both sides of the frame.

[0008] As described above, in a multi-strand copper wire winding machine, the drive disc and the rotating disc have the same structure. The drive disc includes a disc body, a locking pin, and a positioning pin. The disc body is connected to the rotating mechanism. The locking pin and the positioning pin are respectively located on the side of the disc body facing away from the rotating mechanism. The locking pin and the disc body are coaxially arranged, and the positioning pin is offset on the disc body.

[0009] As described above, in a multi-strand copper wire winding machine, the movable frame includes a support, a drive mechanism, and a transmission mechanism. The support is mounted on the machine frame, and the drive mechanism and the transmission mechanism are respectively located on both sides of the support. The two ends of the wire management device are respectively connected to the drive mechanism and the transmission mechanism.

[0010] As described above, a multi-strand copper wire winding machine includes a drive mechanism comprising a support frame, two baffles, a support plate, a movable seat, a drive motor, a lead screw, and two guide rods. The support frame is connected to the bracket. The two baffles are respectively disposed on both sides of the support frame. The support plate is mounted on the two baffles. Both ends of any one of the guide rods are respectively connected to the two baffles. The lead screw, the support plate, and the two guide rods pass through the movable seat. The drive motor is disposed on any one of the baffles. The lead screw is connected to the output end of the drive motor and is threadedly connected to the movable seat. The wire management device is connected to the movable seat.

[0011] As described above, in a multi-strand copper wire winding machine, the transmission mechanism includes a traction chain and a support base. One end of the traction chain is connected to the bracket, and the other end of the traction chain is connected to the support base. The wire management device is connected to the support base.

[0012] As described above, a multi-strand copper wire winding machine includes a wire management device comprising a first connecting rod, a fixed block, a pressure roller, and multiple wire separating grooves. The first connecting rod is connected to the movable frame. The fixed block and the pressure roller are respectively disposed on one end of the first connecting rod. The multiple wire separating grooves are sequentially disposed on the fixed block. The pressure roller is disposed on the wire outlet end of the fixed block. The winding device is connected to the other end of the first connecting rod.

[0013] As described above, a multi-strand copper wire winding machine includes a second connecting rod, multiple rotating rollers, and multiple winding grooves. The second connecting rod is hinged to the first connecting rod. The multiple rotating rollers are rotatably mounted on the second connecting rod along its length. The multiple winding grooves are respectively and correspondingly located on the periphery of the multiple rotating rollers. The width of the multiple winding grooves gradually decreases along the copper wire winding direction.

[0014] As described above, a multi-strand copper wire winding machine includes a lifting device comprising a first translation mechanism, a second translation mechanism, a first lifting roller, a second lifting roller, a first movable connecting mechanism, and a second movable connecting mechanism. The first translation mechanism and the second translation mechanism are respectively disposed on two sides of the frame that are perpendicular to the winding device. The first lifting roller is mounted on the first translation mechanism. The first movable connecting mechanism and the second movable connecting mechanism are respectively disposed on two sides of the second translation mechanism. The first movable connecting mechanism and the second movable connecting mechanism are respectively connected to both ends of the second lifting roller.

[0015] As described above, a multi-strand copper wire parallel winding machine further includes two limit switches, which are respectively located on both sides of the movable frame and electrically connected to the movable frame.

[0016] Beneficial effects:

[0017] This utility model discloses a multi-strand copper wire paralleling and winding machine, including a frame, a lifting device, a moving frame, a wire sorting device, a paralleling device, and a winding device. Workers roll an empty wire spool onto the lifting device, which then lifts the spool and aligns it with the winding device. The winding device clamps and fixes the spool. Copper wire passes sequentially through the wire sorting device and the paralleling device and is wound onto the empty spool. The wire sorting device separates and straightens multiple copper wires, while the paralleling device merges the straightened wires into a row. The winding device rotates the empty spool, and the moving frame moves the wire sorting device and the paralleling device back and forth to achieve the sorting, paralleling, and winding of multiple copper wires. This paralleling and winding machine assists manual labor, reduces worker workload, and further improves the utilization rate of the spool space by neatly winding multiple copper wires onto it. Attached Figure Description

[0018] Figure 1 This is a structural schematic diagram of the parallel winding machine provided by this utility model;

[0019] Figure 2 Another structural schematic diagram of the parallel winding machine provided by this utility model;

[0020] Figure 3 Exploded view of the parallel winding machine provided by this utility model;

[0021] Reference numerals: 1. Frame; 2. Lifting device; 21. First translation mechanism; 22. Second translation mechanism; 23. First lifting roller; 24. Second lifting roller; 25. First movable connection mechanism; 26. Second movable connection mechanism; 261. Snap-fit ​​groove; 262. Extension rod; 3. Moving frame; 31. Support; 32. Drive mechanism; 33. Transmission mechanism; 321. Support frame; 322. Baffle; 323. Support plate; 324. Moving seat; 325. Drive motor; 326. Lead screw; 327. Guide rod; 331. Traction chain; 332. Support base; 4. Wire management device; 41. First connecting rod; 42. Fixing block; 43. Wire pressing roller; 44. Wire separating groove; 5. Wire paralleling device; 51. Second connecting rod; 52. Rotating roller; 53. Wire paralleling groove; 6. Winding device; 61. Rotating mechanism; 62. Drive disc; 621. Disc body; 622. Snap-fit ​​pin; 623. Positioning pin; 63. Rotating disc; 64. Flat pushing mechanism; 7. Limit switch. Detailed Implementation

[0022] This utility model provides a multi-strand copper wire parallel winding machine. To make the purpose, technical solution and effect of this utility model clearer and more explicit, the following describes this utility model in further detail with reference to the accompanying drawings and embodiments.

[0023] In the description of this utility model, it should be understood that the terms "top" and other terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and should not be construed as limiting this utility model; in addition, the terms "installation" and "connection" should be interpreted broadly, and those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] like Figure 1-3 As shown in the figure, this application proposes a multi-strand copper wire parallel winding machine, including a frame 1, a lifting device 2, a moving frame 3, a wire sorting device 4, a paralleling device 5, and a winding device 6. The lifting device 2, the moving frame 3, and the winding device 6 are respectively disposed on the frame 1. The lifting device 2, the winding device 6, and the moving frame 3 are arranged sequentially from bottom to top along the height direction of the frame 1. The wire sorting device 4 is disposed on the moving frame 3. The paralleling device 5 is disposed between the wire sorting device 4 and the winding device 6. The paralleling device 5 is connected to the wire sorting device 4.

[0025] This utility model discloses a multi-strand copper wire paralleling and winding machine, including a frame 1, a lifting device 2, a moving frame 3, a wire sorting device 4, a paralleling device 5, and a winding device 6. A worker rolls an empty wire spool onto the lifting device 2, which then lifts the spool and aligns it with the winding device 6. The winding device 6 clamps and fixes the spool. The copper wire passes sequentially through the wire sorting device 4 and the paralleling device 5 and is wound onto the empty spool. The wire sorting device 4 separates and straightens multiple copper wires, while the paralleling device 5 merges the straightened wires into a row. The winding device 6 drives the empty spool to rotate, and the moving frame 3 drives the wire sorting device 4 and the paralleling device 5 to move back and forth, thereby achieving the sorting, paralleling, and winding of multiple copper wires. This paralleling and winding machine assists manual labor, reduces the labor intensity of workers, and further improves the utilization rate of the spool space by neatly winding multiple copper wires onto it.

[0026] The winding device 6 includes a rotating mechanism 61, a drive disk 62, a rotating disk 63, and a flat pushing mechanism 64. The drive disk 62 is located on the output end of the rotating mechanism 61, and the rotating disk 63 is rotatably connected to the output end of the flat pushing mechanism 64. The rotating mechanism 61 and the flat pushing mechanism 64 are respectively located on both sides of the frame 1. The lifting device 2 lifts the empty spool to a position flush with the axis of the winding device 6. The flat pushing mechanism 64 pushes the rotating disk 63 to move towards the side closer to the spool. The drive disk 62 and the rotating disk 63 clamp and fix the spool. The rotating mechanism 61 drives the drive disk 62 to rotate, thereby driving the spool to rotate synchronously. The drive disk 62 has the same structure as the rotating disk 63. The drive disk 62 includes a disk body 621, a locking post 622, and a positioning pin 623. The disk body 621 is connected to the rotating mechanism 61. The locking post 622 and the positioning pin 623 are respectively located on the side of the disk body 621 facing away from the rotating mechanism 61. The locking post 622 and the disk body 621 are coaxially arranged. The positioning pin 623 is offset on the disk body 621. The locking post 622 is embedded into the spool to lock and fix the spool. The positioning pin 623 passes through the spool to prevent the spool from slipping with the winding device 6 during winding, restricting their relative rotation and avoiding affecting the normal operation of the winding.

[0027] The movable frame 3 includes a support 31, a drive mechanism 32, and a transmission mechanism 33. The support 31 is mounted on the frame 1. The drive mechanism 32 and the transmission mechanism 33 are respectively located on both sides of the support 31. The two ends of the cable management device 4 are respectively connected to the drive mechanism 32 and the transmission mechanism 33. The drive mechanism 32 includes a support frame 321, two baffles 322, a support plate 323, a movable seat 324, a drive motor 325, a lead screw 326, and two guide rods 327. The support frame 321 is connected to the support 31. The two baffles 322 are respectively located on both sides of the support frame 321. The support plate 323 is mounted on the two baffles 322. The two ends of any one of the guide rods 327 are respectively connected to the two baffles 322. The lead screw 326, the support plate 323, and the two guide rods 327 pass through the movable seat 324. The drive motor 325 is located on any one of the baffles 324. On plate 322, lead screw 326 is connected to the output end of drive motor 325, lead screw 326 is threadedly connected to moving seat 324, cable management device 4 is connected to moving seat 324, drive motor 325 drives lead screw 326 to rotate, support plate 323 supports moving seat 324, lead screw 326 drives moving seat 324 to move, two guide rods 327 play a supporting and guiding role, and transmission mechanism 33 includes traction chain 331 and support seat 332, one end of traction chain 331 is connected to bracket 31, the other end of traction chain 331 is connected to support seat 332, cable management device 4 is connected to support seat 332, support seat 332 moves synchronously with drive mechanism 32, traction chain 331 extends or retracts with the movement of support seat 332 to support support seat 332 and improve the stability of cable management device 4 when moving.

[0028] The wire management device 4 includes a first connecting rod 41, a fixing block 42, a wire pressing roller 43, and multiple wire separating grooves 44. The first connecting rod 41 is connected to the movable frame 3. The fixing block 42 and the wire pressing roller 43 are respectively disposed on one end of the first connecting rod 41. The multiple wire separating grooves 44 are sequentially disposed on the fixing block 42. The wire pressing roller 43 is disposed on the wire outlet end of the fixing block 42. The wire paralleling device 5 is connected to the other end of the first connecting rod 41. Multiple copper wires pass through the multiple wire separating grooves 44 respectively. The wire pressing roller 43 presses the copper wires tightly to prevent the copper wires from falling out of the wire separating grooves 44, ensuring that the wire management device 4 can straighten the multiple copper wires.

[0029] The paralleling device 5 includes a second connecting rod 51, multiple rotating rollers 52, and multiple paralleling grooves 53. The second connecting rod 51 is hinged to the first connecting rod 41. The multiple rotating rollers 52 are rotatably mounted on the second connecting rod 51 along its length. The multiple paralleling grooves 53 are respectively and correspondingly located on the periphery of the multiple rotating rollers 52. The width of the multiple paralleling grooves 53 gradually decreases along the winding direction of the copper wire. The paralleling device 5 itself can be considered as a wire pressing structure to keep the copper wire in a taut state. Multiple copper wires pass through the multiple rotating rollers 52 one by one. The width of the multiple paralleling grooves 53 gradually narrows, pressing the multiple copper wires together to achieve paralleling. Furthermore, the multiple copper wires are always in contact with the bottom of the paralleling grooves 53, making it difficult for copper wires to overlap.

[0030] The lifting device 2 includes a first translation mechanism 21, a second translation mechanism 22, a first lifting roller 23, a second lifting roller 24, a first movable connecting mechanism 25, and a second movable connecting mechanism 26. The first translation mechanism 21 and the second translation mechanism 22 are respectively disposed on two sides of the frame 1 that are perpendicular to the winding device 6. The first lifting roller 23 is mounted on the first translation mechanism 21. The first movable connecting mechanism 25 and the second movable connecting mechanism 26 are respectively disposed on two sides of the second translation mechanism 22. The connecting mechanism 26 is connected to both ends of the second lifting roller 24. The first translation mechanism 21 and the second translation mechanism 22 respectively drive the first lifting roller 23 and the second lifting roller 24 to move closer to or further away from each other to lift the spool. The second lifting roller 24 can be detachably connected to the second translation mechanism 22 through the first movable connecting mechanism 25 and the second movable connecting mechanism 26. When it is necessary to pick up or put down the spool, the second lifting roller 24 can be removed, and the spool can roll directly onto or off the frame 1, reducing the lifting and lowering operations and reducing the labor intensity of workers.

[0031] The first movable connection mechanism 25 includes a universal joint, which is connected to one end of the second lifting roller 24 and rotatably connected to the second translation mechanism 22. The second movable connection mechanism 26 includes a snap-fit ​​groove 261 and an extension rod 262. The snap-fit ​​groove 261 is provided on the second translation mechanism 22, and the extension rod 262 is connected to the other end of the second lifting roller 24. The extension rod 262 snaps into the snap-fit ​​groove 261. By gripping the extension rod 262, one side of the second lifting roller 24 is lifted, and the second lifting roller 24 is driven to rotate around the universal joint to connect the lifting device 2 with the outside of the frame 1, so as to push the spool without obstruction.

[0032] The parallel winding machine also includes two limit switches 7, which are respectively located on both sides of the movable frame 3 and electrically connected to the movable frame 3, limiting the movement range of the movable frame 3 and ensuring that the copper wire is accurately wound on the spool.

[0033] It is understood that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of this utility model, and all such substitutions or changes should fall within the protection scope of this utility model.

Claims

1. A multi-strand copper wire winding machine, characterized in that, The device includes a frame (1), a lifting device (2), a moving frame (3), a wire organizing device (4), a wire merging device (5), and a winding device (6). The lifting device (2), the moving frame (3), and the winding device (6) are respectively mounted on the frame (1). The lifting device (2), the winding device (6), and the moving frame (3) are arranged sequentially from bottom to top along the height direction of the frame (1). The wire organizing device (4) is mounted on the moving frame (3). The wire merging device (5) is located between the wire organizing device (4) and the winding device (6). The wire merging device (5) is connected to the wire organizing device (4).

2. The multi-strand copper wire winding machine according to claim 1, characterized in that, The winding device (6) includes a rotating mechanism (61), a drive disk (62), a rotating disk (63), and a flat pushing mechanism (64). The drive disk (62) is located on the output end of the rotating mechanism (61), and the rotating disk (63) is rotatably connected to the output end of the flat pushing mechanism (64). The rotating mechanism (61) and the flat pushing mechanism (64) are respectively located on both sides of the frame (1).

3. A multi-strand copper wire winding machine according to claim 2, characterized in that, The drive disk (62) and the rotating disk (63) have the same structure. The drive disk (62) includes a disk body (621), a locking pin (622), and a positioning pin (623). The disk body (621) is connected to the rotating mechanism (61). The locking pin (622) and the positioning pin (623) are respectively located on the side of the disk body (621) facing away from the rotating mechanism (61). The locking pin (622) and the disk body (621) are coaxially arranged. The positioning pin (623) is offset on the disk body (621).

4. A multi-strand copper wire winding machine according to claim 1, characterized in that, The mobile frame (3) includes a support (31), a drive mechanism (32) and a transmission mechanism (33). The support (31) is mounted on the frame (1). The drive mechanism (32) and the transmission mechanism (33) are respectively located on both sides of the support (31). The two ends of the cable management device (4) are respectively connected to the drive mechanism (32) and the transmission mechanism (33).

5. A multi-strand copper wire winding machine according to claim 4, characterized in that, The drive mechanism (32) includes a support frame (321), two baffles (322), a support plate (323), a movable seat (324), a drive motor (325), a lead screw (326), and two guide rods (327). The support frame (321) is connected to the bracket (31). The two baffles (322) are respectively disposed on both sides of the support frame (321). The support plate (323) is mounted on the two baffles (322). Both ends of any one of the guide rods (327) are... The screw (326), the support plate (323), and the two guide rods (327) are respectively connected to the two baffles (322). The screw (326), the support plate (323), and the two guide rods (327) are respectively installed through the movable seat (324). The drive motor (325) is installed on any of the baffles (322). The screw (326) is connected to the output end of the drive motor (325). The screw (326) is threadedly connected to the movable seat (324). The cable management device (4) is connected to the movable seat (324).

6. A multi-strand copper wire winding machine according to claim 4, characterized in that, The transmission mechanism (33) includes a traction chain (331) and a support base (332). One end of the traction chain (331) is connected to the bracket (31), and the other end of the traction chain (331) is connected to the support base (332). The cable management device (4) is connected to the support base (332).

7. A multi-strand copper wire winding machine according to claim 1, characterized in that, The cable management device (4) includes a first connecting rod (41), a fixing block (42), a pressure roller (43), and a plurality of cable distribution grooves (44). The first connecting rod (41) is connected to the movable frame (3). The fixing block (42) and the pressure roller (43) are respectively disposed on one end of the first connecting rod (41). The plurality of cable distribution grooves (44) are sequentially disposed on the fixing block (42). The pressure roller (43) is disposed on the cable outlet end of the fixing block (42). The cable paralleling device (5) is connected to the other end of the first connecting rod (41).

8. A multi-strand copper wire winding machine according to claim 7, characterized in that, The wire-joining device (5) includes a second connecting rod (51), a plurality of rotating rollers (52) and a plurality of wire-joining grooves (53). The second connecting rod (51) is hinged to the first connecting rod (41). The plurality of rotating rollers (52) are respectively rotatably disposed on the second connecting rod (51) along the length direction of the second connecting rod (51). The plurality of wire-joining grooves (53) are respectively disposed on the periphery of the plurality of rotating rollers (52) in a one-to-one correspondence. The width of the plurality of wire-joining grooves (53) gradually decreases along the copper wire winding direction.

9. A multi-strand copper wire winding machine according to claim 1, characterized in that, The lifting device (2) includes a first translation mechanism (21), a second translation mechanism (22), a first lifting roller (23), a second lifting roller (24), a first movable connecting mechanism (25), and a second movable connecting mechanism (26). The first translation mechanism (21) and the second translation mechanism (22) are respectively located on the two sides of the frame (1) that are perpendicular to the winding device (6). The first lifting roller (23) is mounted on the first translation mechanism (21). The first movable connecting mechanism (25) and the second movable connecting mechanism (26) are respectively located on the two sides of the second translation mechanism (22). The first movable connecting mechanism (25) and the second movable connecting mechanism (26) are respectively connected to both ends of the second lifting roller (24).

10. A multi-strand copper wire winding machine according to claim 1, characterized in that, The parallel winding machine also includes two limit switches (7), which are respectively located on both sides of the moving frame (3) and electrically connected to the moving frame (3).

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