Round copper wire take-up coiling machine

Abstract

The utility model discloses a round copper wire take-up coiling machine, which relates to the technical field of coiling machines and comprises a base, a first translation structure is arranged at the top of the base, a bottom plate is arranged at the top of the first translation structure, and a cutting component is arranged at a position, close to the middle, of the top of the bottom plate and is used for cutting a copper wire. Second translation structures are further symmetrically arranged on the top of the bottom plate, and a coiling mechanism is arranged on each second translation structure. According to the round copper wire winding and coiling machine, after a second translation structure drives a coiled copper wire coil on the winding assembly to move to the outer side, a bolt is detached, a round plate, a rectangular block and a side rod are taken down from a winding rod, and finally, the coiled wire coil is smoothly pushed out in cooperation with a push-out assembly; the copper wire coil dismounting operation is completed in the winding non-stop process, and the production efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically a round copper wire winding machine. Background Technology

[0002] Copper wire, as an important conductive material, has a wide range of applications in many fields, especially in power transmission, electronic equipment manufacturing, and communications. In the copper wire production and processing industry chain, the copper wire winding and coiling machine is a crucial piece of equipment in the subsequent process.

[0003] In the prior art, such as in publication number CN208603493U, a copper wire winding machine is disclosed. It includes a base, a fixing block, a motor, a reducer, and a rotating rod. The fixing block is fixed to the top surface of the base. The power output end of the reducer is connected to the left end of the rotating rod. An infrared sensor is installed on the right surface of the fixing block above the reducer. A winding roller is sleeved on the outside of the rotating rod, and a mounting chamber is located at the right end of the rotating rod. A fixing plate is located in the middle of the mounting chamber. The infrared sensor on the right side surface of the fixing block can detect the winding status of the winding roller during operation. When the copper wire is wound beyond the baffle, a loudspeaker alerts the operator to handle the situation, preventing over-winding and improving work efficiency. A limit block is located on the right side of the rotating rod. During use, the limit block can limit the winding roller. After pushing the push plate, the limit block automatically retracts, making it convenient to use.

[0004] Based on the above-mentioned existing technology, the existing copper wire winding and coiling machine still has the following problems: after a roll of copper wire is wound up, it is necessary to stop the machine and spend a long time to disassemble the copper wire roll before the subsequent winding work can continue. During this period, the production process will be interrupted and the production efficiency will be reduced. To this end, this utility model provides a round copper wire winding and coiling machine. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a round copper wire winding and coiling machine, which solves the problem that after a roll of copper wire is wound up, the machine needs to be stopped and a long time needs to be spent unwinding the copper wire roll before subsequent winding work can continue, which interrupts the production process and reduces production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a round copper wire winding and coiling machine, comprising a base, a first translation structure on the top of the base, a bottom plate on the top of the first translation structure, a cutting component near the center of the top of the bottom plate for cutting copper wire, and symmetrically arranged second translation structures on the top of the bottom plate, each of the second translation structures being equipped with a winding mechanism, each winding mechanism comprising:

[0007] A winding assembly includes a support base and a circular plate. The support base is installed on the movable end face of the second translation structure. A winding rod is movably inserted through the support base. Rectangular slots are opened at the ends of the two winding rods on opposite sides. An embedding hole is opened at one end of the circular plate, and a rectangular block that can be movably embedded in the rectangular slot is connected to the other end. Multiple side rods are installed on the outer wall of the circular plate near the rectangular block.

[0008] The ejection component, located on the winding component, is used to eject the copper wire coil.

[0009] Preferably, a winding motor capable of driving the winding rod to rotate is installed on the outer surface of the support base, and a guide groove is provided on the outer wall of the winding rod.

[0010] Preferably, the embedded hole has a through rectangular block inside and a bolt that can be threadedly connected to the winding rod.

[0011] Preferably, the ejection component includes a movable plate, and a sliding hole is provided through the end of the movable plate near the middle position. The movable plate can slide closely against the surface of the winding rod and the guide groove through the sliding hole, and an annular sliding groove is provided at the end of the movable plate.

[0012] Preferably, the ejection assembly further includes two first electric actuators mounted on the surface of the support base, the telescopic ends of the first electric actuators slidingly passing through the surface of the support base and extending to the other side, and the telescopic ends of the first electric actuators being equipped with sliders that cooperate with annular grooves.

[0013] Preferably, the cutting assembly includes a bracket mounted on the top of the base plate, a second electric actuator mounted on the outer surface of the bracket, the telescopic end of the second electric actuator slidingly passing through the surface of the bracket and extending to the other side, and a cutter mounted on the telescopic end of the second electric actuator.

[0014] Beneficial effects

[0015] This utility model provides a round copper wire winding and coiling machine. Compared with the prior art, it has the following advantages:

[0016] (1) The round copper wire winding and coiling machine first uses any winding assembly to wind the round copper wire onto the winding rod. After the copper wire on the winding assembly is fully wound, the first translation structure drives the winding mechanism to move as a whole, so that another winding assembly can wind it. Then the cutting assembly cuts the copper wire on both sides. After that, the second translation structure drives the already wound copper wire coil on the winding assembly to move outward. Then the bolts are removed, and the circular plate, rectangular block and side rod are removed from the winding rod. Finally, with the help of the ejection assembly, the wound wire coil is smoothly ejected. This realizes the operation of unwinding the copper wire coil during the winding process without stopping the machine, which greatly improves the production efficiency.

[0017] (2) The round copper wire winding machine can quickly push the movable plate out of the winding rod by pushing the first electric push rod, thereby effectively improving the disassembly speed of a single copper wire coil and further shortening the entire production cycle. In addition, when the copper wire coil is pushed out, the sliding hole moves along the guide groove to ensure that the movement direction of the movable plate is accurate and stable, and can apply the pushing force evenly on the copper wire coil, avoiding damage to the copper wire coil or poor pushing due to uneven pushing force. Attached Figure Description

[0018] Figure 1 This is a three-dimensional appearance schematic diagram of the present utility model;

[0019] Figure 2 This is a schematic diagram of the winding assembly of this utility model.

[0020] Figure 3 This is a schematic diagram of another part of the winding assembly of this utility model;

[0021] Figure 4 This is a three-dimensional appearance diagram of the launch component of this utility model;

[0022] Figure 5 This is a three-dimensional appearance diagram of the cutting component of this utility model.

[0023] In the diagram: 1. Base; 11. First translational structure; 2. Base plate; 21. Second translational structure; 3. Rewinding assembly; 31. Support seat; 32. Rewinding motor; 33. Rewinding rod; 34. Guide groove; 35. Rectangular groove; 36. Circular plate; 37. Embedded hole; 38. Rectangular block; 39. Side rod; 310. Bolt; 4. Push-out assembly; 41. Movable plate; 42. Sliding hole; 43. Annular slide groove; 44. First electric push rod; 45. Slider; 5. Cutting assembly; 51. Bracket; 52. Second electric push rod; 53. Cutter. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides a technical solution:

[0026] Figures 1-5The first embodiment is shown: a round copper wire winding and coiling machine includes a base 1, a first translation structure 11 on the top of the base 1, a base plate 2 on the top of the first translation structure 11, a cutting component 5 near the center of the top of the base plate 2 for cutting copper wire, and symmetrically arranged second translation structures 21 on the top of the base plate 2. Each second translation structure 21 is equipped with a winding mechanism, and each winding mechanism includes:

[0027] The winding assembly 3 includes a support base 31 and a circular plate 36. The support base 31 is installed on the movable end face of the second translation structure 21. A winding rod 33 is movably passed through the support base 31. A rectangular groove 35 is opened at the ends of the two winding rods 33 on opposite sides. One end of the circular plate 36 is opened with an embedding hole 37, and the other end is connected to a rectangular block 38 that can be movably embedded in the rectangular groove 35. Multiple side rods 39 are installed on the outer wall of the circular plate 36 near the rectangular block 38.

[0028] The ejection component 4, which is mounted on the winding component 3, is used to eject the copper wire coil.

[0029] Specifically, the first translation structure 11 is mainly composed of a drive motor, a lead screw, a slide rail and a slider, which can drive the base plate 2 to move, so that the winding assembly 3 can change position relative to the copper wire conveyed from the outside, so that the copper wire can be wound on different winding assemblies 3. The composition and principle of the second translation structure 21 are similar to those of the first translation structure 11, and it can drive the winding assembly 3 to move outward, so as to facilitate the unloading of the wound copper wire.

[0030] When the second translation structure 21 moves the already wound copper wire coil on the winding assembly 3 outward, the bolt 310 is removed, and the circular plate 36, rectangular block 38 and side rod 39 are removed from the winding rod 33. Finally, with the help of the ejection assembly 4, the wound wire coil is successfully ejected, realizing the operation of unloading the copper wire coil during the winding process without stopping the machine.

[0031] In this embodiment, a winding motor 32 capable of driving the winding rod 33 to rotate is installed on the outer surface of the support base 31, and a guide groove 34 is provided on the outer wall of the winding rod 33.

[0032] Specifically, the movable plate 41 can be moved along a defined trajectory by the cooperation of the winding rod 33 and the guide groove 34 on its outer wall.

[0033] In this embodiment, the embedded hole 37 is provided with a bolt 310 that passes through the rectangular block 38 and can be threadedly connected to the winding rod 33.

[0034] Specifically, when installing the circular plate 36 onto the take-up bar 33, the circular plate 36 can be securely fixed to the take-up bar 33 by passing the bolt 310 through the embedded hole 37 and the rectangular block 38 and threading it onto the take-up bar 33.

[0035] In this embodiment, the ejection component 4 includes a movable plate 41. A sliding hole 42 is provided through the end of the movable plate 41 near the middle. The movable plate 41 can slide closely against the surface of the winding rod 33 and the guide groove 34 through the sliding hole 42. An annular sliding groove 43 is provided at the end of the movable plate 41.

[0036] Specifically, when the copper wire coil is ejected, the sliding hole 42 moves along the guide groove 34 to ensure that the movement direction of the movable plate 41 is accurate and stable, and can apply a uniform pushing force to the copper wire coil, avoiding damage to the copper wire coil or poor ejection due to uneven pushing force.

[0037] In this embodiment, the ejection assembly 4 also includes two first electric push rods 44 mounted on the surface of the support base 31. The telescopic ends of the first electric push rods 44 slide through the surface of the support base 31 and extend to the other side. The telescopic ends of the first electric push rods 44 are equipped with sliders 45 that cooperate with the annular grooves 43.

[0038] Specifically, the annular groove 43 cooperates with the slider 45 to ensure that the first electric push rod 44 does not interfere with the movable plate 41 during the rotation of the movable plate 41. At the same time, the first electric push rod 44 can push the movable plate 41 to move, thus ensuring the rationality of the structure.

[0039] In this embodiment, the cutting assembly 5 includes a bracket 51 mounted on the top of the base plate 2. A second electric push rod 52 is mounted on the outer surface of the bracket 51. The telescopic end of the second electric push rod 52 slides through the surface of the bracket 51 and extends to the other side. A cutter 53 is mounted on the telescopic end of the second electric push rod 52.

[0040] Specifically, the second electric push rod 52 serves as the power source for the cutter 53, enabling it to drive the cutter 53 to perform a cutting operation. During the winding switch, when it is necessary to cut the copper wire connecting the two winding rods 33, the second electric push rod 52 drives the cutter 53 to move to the copper wire position and cut it.

[0041] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0042] When winding the round copper wire, one of the winding components 3 first winds the round copper wire onto the winding rod 33. The winding motor 32 is started to drive the winding rod 33 to rotate, thus winding the round copper wire. When the copper wire is about to be fully wound, another winding component 3 operates, causing the winding rods 33 on both sides to rotate synchronously. Then, the first translation structure 11 is operated to drive the winding mechanism on it to move relative to the copper wire as a whole. At this time, the round copper wire moves to the empty winding rod 33 through the gap of the side rod 39. The connecting section of the round copper wire is left on the surface of the circular plate 36 on the winding rods 33 on both sides.

[0043] Next, the connecting section is cut. During the cutting process, the second electric push rod 52 pushes the cutter 53 to move towards the circular plate 36 and contact the connecting section of the copper wire. As the connecting section rotates with the winding rod 33, the cutter 53 can cut the connecting section. It should be noted that when cutting the connecting section, the copper wire on the winding rod 33 must be wound at least two times during the winding stage. The multiple turns of the wound copper wire will generate a large friction and tension between each other. These forces work together to form a restraining effect, thereby ensuring that the copper wire will not fall off the winding rod 33.

[0044] After the connecting section is successfully cut, the two copper wire coils are separated. The winding assembly 3 on the side with the wound copper wire coil stops running. The second translation structure 21 moves the winding assembly 3 outward. The operator then removes the bolt 310 and removes the circular plate 36, rectangular block 38 and side rod 39 from the winding rod 33. Finally, the first electric push rod 44 is activated to move the movable plate 41, and the wound wire coil is smoothly pushed out. This cycle is repeated, realizing the disassembly of the copper wire coil during the winding process without stopping the machine. This greatly improves production efficiency, effectively reduces production interruption time, and enhances the continuity and efficiency of the overall production process.

[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A round copper wire winding and coiling machine, comprising a base (1), wherein a first translation structure (11) is provided on the top of the base (1), and a bottom plate (2) is provided on the top of the first translation structure (11), characterized in that: The base plate (2) has a cutting assembly (5) near the center of its top for cutting copper wires. The top of the base plate (2) also has symmetrically arranged second translation structures (21), each of which has a winding mechanism. Each winding mechanism includes: The winding assembly (3) includes a support base (31) and a circular plate (36). The support base (31) is installed on the movable end face of the second translation structure (21). A winding rod (33) is movably inserted through the support base (31). A rectangular groove (35) is opened at the ends of the two winding rods (33) on opposite sides. An embedding hole (37) is opened at one end of the circular plate (36), and a rectangular block (38) that can be movably embedded in the rectangular groove (35) is connected to the other end. Multiple side rods (39) are installed on the outer wall of the circular plate (36) near the rectangular block (38). The ejection component (4) is set on the winding component (3) for ejecting the copper wire coil.

2. The round copper wire winding and coiling machine according to claim 1, characterized in that: The outer surface of the support base (31) is equipped with a winding motor (32) that can drive the winding rod (33) to rotate, and the outer wall of the winding rod (33) is provided with a guide groove (34).

3. The round copper wire winding and coiling machine according to claim 1, characterized in that: The embedded hole (37) is provided with a through rectangular block (38) and a bolt (310) that can be threadedly connected to the winding rod (33).

4. A round copper wire winding and coiling machine according to claim 2, characterized in that: The ejection assembly (4) includes a movable plate (41), and a sliding hole (42) is provided through the end of the movable plate (41) near the middle. The movable plate (41) can slide closely against the surface of the winding rod (33) and the guide groove (34) through the sliding hole (42). An annular sliding groove (43) is provided at the end of the movable plate (41).

5. A round copper wire winding and coiling machine according to claim 4, characterized in that: The ejection assembly (4) further includes two first electric actuators (44) mounted on the surface of the support base (31). The telescopic ends of the first electric actuators (44) slide through the surface of the support base (31) and extend to the other side. The telescopic ends of the first electric actuators (44) are equipped with sliders (45) that cooperate with the annular groove (43).

6. The round copper wire winding and coiling machine according to claim 1, characterized in that: The cutting assembly (5) includes a bracket (51) mounted on the top of the base plate (2), a second electric push rod (52) is mounted on the outer surface of the bracket (51), the telescopic end of the second electric push rod (52) slides through the surface of the bracket (51) and extends to the other side, and a cutter (53) is mounted on the telescopic end of the second electric push rod (52).

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