Optical fiber online coloring system

The online fiber coloring system allows for direct coating and coloring of bare optical fibers, solving the problem of low fiber coloring efficiency in existing technologies, improving production efficiency, and reducing the cost of optical fiber and cable manufacturing.

CN223534994UActive Publication Date: 2025-11-11JIANGSU NANFANG OPTIC ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202423048522.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-11
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing fiber coloring equipment requires the production of undyed fiber before coloring, which leads to extended production time and low efficiency, especially when coloring with multiple colors.

Method used

An online coloring system for optical fibers was designed, including an optical fiber coating mold, a coloring mold, an ultraviolet curing unit, and a coloring supply unit. The bare optical fiber can pass directly through the coating mold and the coloring mold. The automatic supply and switching of coloring materials are realized through a rotary drive device and a rotary disk, which simplifies the production process.

Benefits of technology

This technology enables direct coloring after fiber coating, saving color-changing time, improving production efficiency, and reducing the cost of fiber optic cable manufacturing.

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Abstract

The utility model relates to an optical fiber on-line coloring system, comprising an optical fiber coating die holder, which is provided with an optical fiber coating die used for coating a coating on the surface of an optical fiber; a coloring mold is arranged on the coloring mold base, and the coloring mold is used for coloring the surface of the coated optical fiber; wherein the coloring mold is connected with a coloring feeding unit, the coloring feeding unit comprises a rotation driving device, a plurality of color tanks and a rotating disc, the rotation driving device drives the rotating disc to rotate by 360 degrees, the color tanks are arranged on the rotating disc, and the color tanks are connected with the coloring mold through pipelines so as to achieve feeding of different pigments to the coloring mold. According to the optical fiber on-line coloring system, the coloring mold and the coloring feeding unit are additionally arranged, the bare optical fiber needs to penetrate through the coating mold and the coloring mold at the same time, that is, the bare optical fiber can be directly colored after being coated, rotation switching can be conducted through the coloring feeding unit during production, the color changing time is saved, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of optical fiber and cable technology, and in particular to an online optical fiber coloring system. Background Technology

[0002] Optical fibers have a wide range of applications. A single optical cable often contains multiple optical fibers. Since optical fibers have a limited range of colors, they need to be colored or have color rings printed on them to aid in identification. Coloring involves attaching colors to the optical fibers according to standards or usage requirements, so that each of the optical fibers in a single cable has a corresponding color. Printing color rings involves spraying different colors, lengths, and spacing onto the surface of the optical fibers to increase the number and identification of optical fibers in the same sleeve, thereby achieving the purpose of distinguishing optical fibers.

[0003] The equipment used in the optical fiber coloring process is an optical fiber coloring device, which consists of an optical fiber laying section, coloring molds and ink supply system, ultraviolet curing oven, traction, optical fiber take-up, and electrical control components. The optical fiber coloring device is a crucial piece of equipment in the optical fiber and cable manufacturing process, primarily used to coat the surface of optical fibers with a specific color coating to distinguish and identify different fibers. However, currently, the industry commonly uses a method of first producing finished undyed optical fibers, then mounting the coiled undyed fibers onto the coloring device for coloring. This method is extremely time-consuming and inefficient when coloring multiple different colors. Utility Model Content

[0004] Therefore, the technical problem to be solved by this utility model is to overcome the problem that the unreasonable design of the optical fiber coloring structure in the prior art leads to an increase in production process steps, a longer production time, and a decrease in work efficiency.

[0005] To solve the above-mentioned technical problems, this utility model provides an online optical fiber coloring system, comprising: an optical fiber coating mold base with an optical fiber coating mold thereon, the optical fiber coating mold being used to coat a coating on the surface of an optical fiber; a coloring mold base with a coloring mold thereon, the coloring mold being used to color the surface of the coated optical fiber; and an ultraviolet curing unit for curing the colored optical fiber; wherein, the coloring mold is connected to a coloring supply unit, the coloring supply unit comprising a rotary drive device, several color tanks and a rotating disk, the rotary drive device being connected to the rotating disk and driving the rotating disk to rotate 360°, the several color tanks being disposed on the rotating disk and containing different colors of pigment, the color tanks being connected to the coloring mold through pipes to achieve the supply of different pigments to the coloring mold.

[0006] In one embodiment of this utility model, a feeding pipe is provided between the color tank and the coloring mold, and the feeding pipe is used to transport color material from the color tank to the coloring mold.

[0007] In one embodiment of this utility model, the number of color cans is 6, and the color cans are arranged in a circular array with the center of the rotating disk as the center.

[0008] In one embodiment of the present invention, the coloring supply unit further includes a pigment supply unit, which stores pigments of different colors and is used to replenish pigments to the color tank.

[0009] In one embodiment of this utility model, a supply branch pipe is provided between the pigment supply unit and the pigment tank, and the supply branch pipe is used for the pigment supply unit to replenish pigment into the pigment tank.

[0010] In one embodiment of the present invention, the rotary drive device includes a drive motor and a transmission assembly. The output end of the drive motor is connected to the transmission assembly, and the drive motor drives the rotary disk to rotate through the transmission assembly.

[0011] In one embodiment of this utility model, the transmission assembly includes a driving wheel, a gear belt, and a driven member. The output end of the drive motor is connected to the driving wheel, the driving wheel is connected to the driven member via the gear belt, and the driven member is connected to the rotating disk.

[0012] In one embodiment of this utility model, the driven member is a double gear shaft, the center of the rotating disk is provided with an internal gear ring, one of the gears of the driven member is connected to the driving wheel through a gear belt, and the other gear of the driven member meshes with the internal gear ring.

[0013] In one embodiment of this utility model, the rotating disk is provided with a plurality of discharge ports, and one end of the feeding pipe is connected to the discharge ports.

[0014] In one embodiment of this utility model, the number of color cans is 6-12.

[0015] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial effects:

[0016] The online optical fiber coloring system of this utility model adds a coloring mold and a coloring supply unit. The bare optical fiber needs to pass through the coating mold and the coloring mold at the same time. That is, the bare optical fiber can be directly colored after coating. The coloring supply unit can be rotated and switched during production to save color changing time and greatly improve production efficiency. Thus, the system can be directly colored after the optical fiber is coated. When applied to the field of optical fiber and cable manufacturing, this system can save production steps and reduce the manufacturing cost of optical fiber and cable. Attached Figure Description

[0017] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0018] Figure 1 This is a general layout diagram of the online optical fiber coloring system in a preferred embodiment of the present invention;

[0019] Figure 2 This is a schematic diagram of the coloring feeding unit in a preferred embodiment of the present invention.

[0020] Explanation of reference numerals in the accompanying drawings: 1. Fiber optic coating mold base; 2. Fiber optic coating mold; 3. Coloring mold base; 4. Coloring mold; 5. UV curing unit; 6. Coloring feeding unit; 6. Rotary drive device; 61. Transmission assembly; 611. Drive wheel; 612. Gear belt; 613. Driven component; 614. Several color tanks; 62. Rotary disk; 63. Internal gear ring; 631. Discharge port; 632. Colorant feeding unit; 64. Feeding branch pipe; 65. Feeding pipe; 7. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0022] Reference Figure 1 As shown, the online optical fiber coloring system of this utility model includes: an optical fiber coating mold base 1, an optical fiber coating mold 2, a coloring mold base 3, a coloring mold 4, and an ultraviolet curing unit 5; the optical fiber coating mold base 1 is provided with the optical fiber coating mold 2, which is used to coat the surface of the optical fiber; the coloring mold base 3 is provided with the coloring mold 4, which is used to color the surface of the coated optical fiber; the ultraviolet curing unit 5 is used to cure the colored optical fiber.

[0023] Among them, reference Figure 2 As shown, the coloring mold 4 is connected to a coloring supply unit 6. The coloring supply unit 6 includes a rotary drive device 61, several color tanks 62, and a rotating disk 63. The rotary drive device 61 and the rotating disk 63 are connected, and the rotary drive device 61 drives the rotating disk 63 to rotate 360°. The several color tanks 62 are arranged on the rotating disk 63, and the several color tanks 62 contain different colors of pigment. The color tanks 62 are connected to the coloring mold 4 through pipes to realize the supply of different pigments to the coloring mold 4.

[0024] In the above structure, a feeding pipe 7 is provided between the color tank 62 and the coloring mold 4, and the feeding pipe 7 is used to transport color material from the color tank 62 to the coloring mold 4.

[0025] In the above structure, the coloring supply unit 6 further includes a colorant supply unit 64, which stores colorants of different colors and is used to replenish the colorant tank 62. A supply branch pipe 65 is provided between the colorant supply unit 64 and the colorant tank 62, and the supply branch pipe 65 is used by the colorant supply unit 64 to replenish the colorant tank 62.

[0026] In the above structure, the rotary drive device 61 includes a drive motor and a transmission assembly 611. The output end of the drive motor is connected to the transmission assembly 611, and the drive motor drives the rotating disk 63 to rotate through the transmission assembly 611. The transmission assembly 611 includes a drive wheel 612, a gear belt 613, and a driven member 614. The output end of the drive motor is connected to the drive wheel 612, the drive wheel 612 is connected to the driven member 614 through the gear belt 613, and the driven member 614 is connected to the rotating disk 63. The driven member 614 is a double gear shaft. An internal gear ring 631 is provided at the center of the rotating disk 63. One gear of the driven member 614 is connected to the drive wheel 612 through the gear belt 613, and the other gear of the driven member 614 meshes with the internal gear ring 631. When the drive motor starts, it can drive the drive wheel 612 to rotate, and drive the driven member 614 to rotate through the gear belt 613. Since the driven member 614 meshes with the rotating disk, it drives the rotating disk to rotate a certain angle to switch the color tank 62.

[0027] In the above structure, the rotating disk 63 is provided with a plurality of discharge ports 632, and one end of the feeding pipe 7 is connected to the discharge port 632.

[0028] In the above structure, the number of color cans 62 is 6-12. Preferably, the number of color cans 62 is 6, and the color cans 62 are arranged in a circular array with the center of the rotating disk 63 as the center.

[0029] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An online optical fiber coloring system, characterized in that, include: An optical fiber coating mold base is provided with an optical fiber coating mold, which is used to coat a coating on the surface of an optical fiber; A coloring mold base, on which a coloring mold is provided, the coloring mold being used to color the surface of the coated optical fiber; The UV curing unit is used for curing colored optical fibers. The coloring mold is connected to a coloring supply unit, which includes a rotary drive device, several color cans, and a rotating disk. The rotary drive device is connected to the rotating disk and drives the rotating disk to rotate 360°. The several color cans are arranged on the rotating disk and contain different colors of pigment. The color cans are connected to the coloring mold through pipes to supply different pigments to the coloring mold.

2. The online optical fiber coloring system according to claim 1, characterized in that: A feeding pipe is provided between the color tank and the coloring mold, and the feeding pipe is used to transport color material from the color tank to the coloring mold.

3. The online optical fiber coloring system according to claim 1, characterized in that: The number of color cans is 6, and the color cans are arranged in a circular array with the center of the rotating disk as the center.

4. The online optical fiber coloring system according to claim 1, characterized in that: The coloring supply unit also includes a colorant supply unit, which stores colorants of different colors and is used to replenish colorants to the color tank.

5. The online optical fiber coloring system according to claim 4, characterized in that: A supply branch pipe is provided between the pigment supply unit and the pigment tank, and the supply branch pipe is used for the pigment supply unit to replenish pigment into the pigment tank.

6. The online optical fiber coloring system according to claim 1, characterized in that: The rotary drive device includes a drive motor and a transmission assembly. The output end of the drive motor is connected to the transmission assembly, and the drive motor drives the rotary disk to rotate through the transmission assembly.

7. The online optical fiber coloring system according to claim 6, characterized in that: The transmission assembly includes a drive wheel, a gear belt, and a driven component. The output end of the drive motor is connected to the drive wheel, the drive wheel is connected to the driven component via the gear belt, and the driven component is connected to the rotating disk.

8. The online optical fiber coloring system according to claim 7, characterized in that: The driven member is a double gear shaft, and the center of the rotating disk is provided with an internal gear ring. One of the gears of the driven member is connected to the driving wheel through a gear belt, and the other gear of the driven member meshes with the internal gear ring.

9. The online optical fiber coloring system according to claim 2, characterized in that: The rotating disk is provided with several discharge ports, and one end of the feeding pipe is connected to the discharge ports.

10. The online optical fiber coloring system according to claim 1, characterized in that: The number of color cans is 6-12.