Fermentation material constant-temperature heating device

By using a bottom heating element and a flipping stirring structure, the problems of uneven heating and cleaning of fermentation materials are solved, achieving uniform heating and efficient stirring of fermentation materials, thus improving fermentation quality and work efficiency.

CN223535081UActive Publication Date: 2025-11-11JILIN JINWO TECH
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Patent Information

Application Number
CN202422782523.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-11-11
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The viscosity of the fermentation material affects the uniformity of temperature and the even distribution of probiotics. Traditional heating methods cause temperature differences in the material and gas adhesion, which reduces the quality of fermentation and makes cleaning difficult and inefficient.

Method used

The material is heated by a bottom heating element, while the side baffle scoops in the tipping element. The auxiliary rollers shake and the high-frequency vibrator vibrate, combined with gravity tipping and stirring, to avoid uneven heating. The combination of a sealing cover and heating lamps achieves uniform heating and cleaning.

Benefits of technology

It achieves uniform mixing and heating of the fermentation material, improves the consistency of fermentation quality and work efficiency, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of fermentation constant-temperature heating equipment, and discloses a fermentation material constant-temperature heating device. A shovel plate is movably connected to the upper surface of the bottom heating body, an auxiliary guide plate is fixedly connected to the outer surface of the limiting movable shaft, a vertical groove plate is welded to the outer surface of the side, corresponding to the limiting movable shaft, of the overturning body, a side baffle is welded to the outer surface of the side, away from the auxiliary guide plate, of the vertical groove plate, and auxiliary rolling wheels are movably connected to the inner surface of the overturning body. Materials are annularly placed in the bottom heating main body, a heating block at the bottom of the bottom heating main body releases heat to heat the materials, the materials are shoveled into the overturning main body through a side baffle, and the auxiliary rolling wheels correspondingly connected to gears of driven wheels rotate reversely; the auxiliary materials are shaken into the auxiliary rollers through vibration of the high-frequency vibration machine and fall off under the action of gravity after rotating to the lower end of the overturning main body, so that overturning and stirring of the materials are completed.
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Description

Technical Field

[0001] This application belongs to the technical field of fermentation constant temperature heating equipment, specifically a fermentation material constant temperature heating device. Background Technology

[0002] One type of temperature-controlled heating device for fermented feed is specifically designed for use in the fermentation process of pig feed. By precisely controlling the temperature, this device promotes the growth of beneficial bacteria and the fermentation process in the feed, thereby improving the nutritional value and digestibility of the feed. This device is typically designed as an automatically adjustable and monitored system to ensure a stable temperature environment throughout the fermentation process, improving production efficiency and guaranteeing the consistency and reliability of feed quality.

[0003] In real-world applications, the viscosity of the fermentation material directly affects the flowability and mixing efficiency within the fermentation apparatus. If the material is too viscous, it can negatively impact temperature uniformity and the even distribution of probiotics. Furthermore, since heating often occurs at the bottom, temperature differences between the upper and lower parts of the material can lead to varying degrees of fermentation and quality deviations. Additionally, the gas produced by the fermentation material can create pressure that adheres to the equipment surface, making cleaning difficult on the lower surfaces and hindering heating for subsequent batches of material.

[0004] However, the traditional method involves manually shoveling out and turning the materials, which is not conducive to increasing work efficiency. Utility Model Content

[0005] The purpose of this application is to provide a constant temperature heating device for fermentation materials in order to solve the problems mentioned above.

[0006] The technical solution adopted in this application is as follows: A constant temperature heating device for fermentation material includes a bottom heating body, a shovel plate movably connected to the upper surface of the bottom heating body, a limiting movable shaft provided on the outer surface of the shovel plate, an auxiliary guide plate fixedly connected to the outer surface of the limiting movable shaft, a flipping body movably connected to the outer surface of the auxiliary guide plate away from the limiting movable shaft, a vertical groove plate welded to the outer surface of the flipping body corresponding to the limiting movable shaft, a side baffle plate welded to the outer surface of the vertical groove plate away from the auxiliary guide plate, an auxiliary roller movably connected to the inner surface of the flipping body, and a separating rubber strip fixedly connected to the outer surface of the auxiliary roller.

[0007] By adopting the above technical solution, the material is placed in a ring in the bottom heating body. The heating block at the bottom of the bottom heating body releases heat to heat the material. The side baffle shovels the material into the inside of the turning body. The auxiliary roller is connected to the gear of the driven wheel and rotates in the opposite direction. The vibration of the high-frequency vibrator shakes the auxiliary material into the auxiliary roller. After rotating to the bottom of the turning body, it falls by gravity, completing the turning and stirring of the material. This process evenly stirs the fermentation auxiliary material into the material while avoiding uneven heating of the material due to continuous heating from below, which would affect fermentation.

[0008] In a preferred embodiment, a side fixing ring is welded to the inner outer surface of the bottom heating body, and a lower movable groove and an upper movable groove are provided on the outer surface of the side fixing ring.

[0009] By adopting the above technical solution, the side fixed ring, the lower movable groove, and the upper movable groove respectively ensure the normal movement and displacement of the entire flipping body, the movable ring, and the driven wheel.

[0010] In a preferred embodiment, a rotating shaft is provided on the outer surface of the bottom heating body, an outer baffle is fixedly connected to the outer surface of the rotating shaft, and a handle is fixedly connected to the outer surface of the outer baffle.

[0011] By adopting the above technical solution, the outer baffle is pulled into the bottom heating body by the handle, the baffle is inserted by the auxiliary guide plate, and the material is scooped out by the shovel.

[0012] In a preferred embodiment, a movable ring is movably connected to the lower movable groove on the outer surface of the bottom heating body, a protrusion is welded to the outer surface of the movable ring, and a heating lamp is movably connected to the inner surface of the protrusion.

[0013] By adopting the above technical solution, the heating lamp can be inserted into the protrusion to connect the circuit, thus facilitating the heating of the material at the top.

[0014] In a preferred embodiment, an auxiliary cover plate is welded to the upper surface of the side fixing ring, and a telescopic sealing cover is provided on the upper surface of the bottom heating body.

[0015] By adopting the above technical solution, the telescopic sealing cover is pulled out, the upper part of the equipment is wrapped around and inserted into the tail of the telescopic sealing cover, and the auxiliary cover plate assists the telescopic sealing cover in sealing.

[0016] In a preferred embodiment, a support block is welded to the outer surface of the flipping body, and a feed inlet is welded to the outer surface of the support block at the end away from the flipping body.

[0017] By adopting the above technical solution, the auxiliary materials required for fermentation are placed in the storage box through the inlet, and the support block facilitates the fixation of the storage box.

[0018] In a preferred embodiment, a storage box is welded to the lower surface of the inlet, a discharge box is welded to the lower surface of the storage box, and a high-frequency vibrator is fixedly connected to the side surface of the storage box.

[0019] By adopting the above technical solution, a screen with small holes is set at the bottom of the storage box, and the vibration of the high-frequency vibrator can shake the material down to the bottom. The discharge box can be closed by placing it on both sides to adjust the amount of material.

[0020] In a preferred embodiment, a driven wheel is provided on the outer surface of the flipping body, and a side fixing ring is correspondingly mounted on the outer surface of the driven wheel. A transmission belt is movably connected to the outer surface of the driven wheel.

[0021] By adopting the above technical solution, the rotation of the motor drives the driven wheel, transmission belt and driving wheel to rotate, and the driven wheel drives the material to move forward as a whole on the surface of the side fixed ring.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0023] In this application, materials are placed in a ring within the bottom heating body. The heating block at the bottom of the bottom heating body releases heat to heat the materials. The side baffle scoops the materials into the interior of the turning body. The auxiliary rollers are connected to the gears of the driven rollers and rotate in the opposite direction. The vibration of the high-frequency vibrator shakes the auxiliary materials into the auxiliary rollers. After rotating to the lower end of the turning body, the materials fall by gravity, completing the turning and stirring of the materials. This process evenly stirs the fermentation auxiliary materials into the materials while preventing uneven heating of the materials due to continuous heating from below, which would affect fermentation. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall shape of the equipment in this application;

[0025] Figure 2 This is a schematic diagram of the disassembly of the equipment structure in this application;

[0026] Figure 3 This is a top view of the disassembled equipment flipping structure in this application;

[0027] Figure 4 This is a bottom view of the disassembled equipment flipping structure in this application.

[0028] The markings in the diagram are: 1. Bottom heating body; 2. Side baffle; 3. Shovel plate; 4. Vertical groove plate; 5. Limiting movable shaft; 6. Auxiliary guide plate; 7. Tilting body; 8. Auxiliary roller; 9. Separating strip; 10. Side fixing ring; 11. Lower movable groove; 12. Upper movable groove; 13. Rotating movable shaft; 14. Outer baffle; 15. Handle; 16. Movable ring; 17. Protrusion block; 18. Heating lamp; 19. Telescopic sealing cover; 20. Auxiliary cover plate; 21. Support block; 22. Feed port; 23. Storage box; 24. Discharge box; 25. High-frequency vibrator; 26. Driven wheel; 27. Transmission belt; 28. Drive wheel; 29. ​​Motor. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0030] Example:

[0031] Reference Figure 1-4 A constant temperature heating device for fermentation materials includes a bottom heating body 1. A shovel plate 3 is movably connected to the upper surface of the bottom heating body 1. A limiting movable shaft 5 is provided on the outer surface of the shovel plate 3. An auxiliary guide plate 6 is fixedly connected to the outer surface of the limiting movable shaft 5. A flipping body 7 is movably connected to the outer surface of the auxiliary guide plate 6 on the side away from the limiting movable shaft 5. A vertical groove plate 4 is welded to the outer surface of the flipping body 7 on the side corresponding to the limiting movable shaft 5. A side baffle 2 is welded to the outer surface of the vertical groove plate 4 on the side away from the auxiliary guide plate 6. An auxiliary roller 8 is movably connected to the inner surface of the flipping body 7. A separating rubber strip 9 is fixedly connected to the outer surface of the auxiliary roller 8.

[0032] By placing the material in a ring within the bottom heating body 1, the heating block at the bottom of the bottom heating body 1 releases heat to heat the material. The side baffle 2 scoops the material into the inside of the flipping body 7. The auxiliary roller 8 is connected to the gear of the driven wheel 26 and rotates in the opposite direction. The vibration of the high-frequency vibrator 25 shakes the auxiliary material into the auxiliary roller 8. After rotating to the lower end of the flipping body 7, the material falls off due to gravity, completing the flipping and stirring of the material. This process evenly stirs the fermentation auxiliary material into the material while preventing uneven heating of the material due to continuous heating from below, which would affect fermentation.

[0033] Reference Figure 1-2 A side fixing ring 10 is welded to the inner outer surface of the bottom heating body 1. A lower movable groove 11 is provided on the outer surface of the side fixing ring 10, and an upper movable groove 12 is provided on the outer surface of the side fixing ring 10.

[0034] The side fixing ring 10, the lower movable groove 11, and the upper movable groove 12 respectively ensure the normal movement and displacement of the entire flipping body 7, the movable ring 16, and the driven wheel 26.

[0035] Reference Figure 1-2 The bottom heating body 1 has a rotating shaft 13 on its outer surface. An outer baffle 14 is fixedly connected to the outer surface of the rotating shaft 13. A handle 15 is fixedly connected to the outer surface of the outer baffle 14.

[0036] Pull the outer baffle 14 into the bottom heating body 1 by pulling the handle 15, insert the baffle by inserting the auxiliary guide plate 6, and scoop out the material by using the shovel 3.

[0037] Reference Figure 1-2 The bottom heating body 1 has a movable ring 16 connected to the lower movable groove 11 on the outer surface of the body. A protrusion 17 is welded to the outer surface of the movable ring 16, and a heating lamp 18 is connected to the inner surface of the protrusion 17.

[0038] By inserting the heating lamp 18 into the protrusion 17, a circuit can be connected, making it convenient to heat the material at the top.

[0039] Reference Figure 1-2 An auxiliary cover plate 20 is welded to the upper surface of the side fixing ring 10, and a telescopic sealing cover 19 is provided on the upper surface of the bottom heating body 1.

[0040] Then, after pulling out the telescopic sealing cover 19, the upper part of the equipment is wrapped around and inserted into the tail of the telescopic sealing cover 19, and the auxiliary cover plate 20 assists the telescopic sealing cover 19 in sealing.

[0041] Reference Figure 1-4 A support block 21 is welded to the outer surface of the flipping body 7, and a feed inlet 22 is welded to the outer surface of the support block 21 away from the flipping body 7.

[0042] The auxiliary materials required for fermentation are placed in the storage box 23 through the inlet 22, and the support block 21 facilitates the fixation of the storage box 23.

[0043] Reference Figure 1-4 A storage box 23 is welded to the lower surface of the inlet 22, and a discharge box 24 is welded to the lower surface of the storage box 23. A high-frequency vibrator 25 is fixedly connected to the side surface of the storage box 23.

[0044] The storage box 23 has a screen with small holes at the bottom. The vibration of the high-frequency vibrator 25 shakes the material down to the bottom. The discharge box 24 can be closed by placing it on both sides to adjust the amount of material.

[0045] Reference Figure 1-4The outer surface of the flipping body 7 is provided with a driven wheel 26, and the outer surface of the driven wheel 26 is correspondingly installed on the side fixing ring 10. The outer surface of the driven wheel 26 is movably connected to the transmission belt 27.

[0046] The rotation of motor 29 drives the driven wheel 26, transmission belt 27 and driving wheel 28 to rotate. The driven wheel 26 drives the material to move forward as a whole on the surface of the side fixed ring 10.

[0047] The implementation principle of the constant temperature heating device for fermentation material in this application is as follows:

[0048] In use, materials are placed in a ring in the bottom heating body 1. The heating block at the bottom of the bottom heating body 1 releases heat to heat the materials. The auxiliary materials required for fermentation are placed in the storage box 23 through the inlet 22. The motor 29 rotates, driving the driven wheel 26, the transmission belt 27, and the driving wheel 28 to rotate. The driven wheel 26 moves the materials forward on the surface of the side fixing ring 10. The side baffle 2 scoops the materials into the inside of the flipping body 7. The auxiliary roller 8 is connected to the gear of the driven wheel 26 and rotates in the opposite direction. The vibration of the high-frequency vibrator 25 shakes the auxiliary materials into the auxiliary roller 8. After rotating to the lower end of the flipping body 7, the materials fall by gravity, completing the flipping and stirring of the materials. This evenly stirs the fermentation auxiliary materials into the materials while avoiding uneven heating of the materials due to continuous heating from below, which would affect fermentation. The heating lamp 18 can be inserted into the protrusion 17 to connect the circuit, making it convenient to heat the materials at the top. When sealing is required, the telescopic sealing cover 19 is pulled out, and the upper part of the device is wrapped around and inserted into the tail of the telescopic sealing cover 19.

[0049] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A constant temperature heating device for fermentation materials, comprising a bottom heating body (1), characterized in that: The bottom heating body (1) is movably connected to a shovel plate (3). A limit movable shaft (5) is provided on the outer surface of the shovel plate (3). An auxiliary guide plate (6) is fixedly connected to the outer surface of the limit movable shaft (5). A flipping body (7) is movably connected to the outer surface of the auxiliary guide plate (6) away from the limit movable shaft (5). A vertical groove plate (4) is welded to the outer surface of the flipping body (7) corresponding to the limit movable shaft (5). A side baffle (2) is welded to the outer surface of the vertical groove plate (4) away from the auxiliary guide plate (6). An auxiliary roller (8) is movably connected to the inner surface of the flipping body (7). A separator strip (9) is fixedly connected to the outer surface of the auxiliary roller (8).

2. The constant temperature heating device for fermentation material as described in claim 1, characterized in that: The bottom heating body (1) has a side fixing ring (10) welded to the inner outer surface. The side fixing ring (10) has a lower movable groove (11) on its outer surface and an upper movable groove (12) on its outer surface.

3. The constant temperature heating device for fermentation material as described in claim 1, characterized in that: The bottom heating body (1) has a rotating shaft (13) on its outer surface. An outer baffle (14) is fixedly connected to the outer surface of the rotating shaft (13). A handle (15) is fixedly connected to the outer surface of the outer baffle (14).

4. The constant temperature heating device for fermentation material as described in claim 1, characterized in that: The bottom heating body (1) has a movable ring (16) connected to the lower movable groove (11) on its outer surface. A protrusion (17) is welded to the outer surface of the movable ring (16), and a heating lamp (18) is connected to the inner surface of the protrusion (17).

5. The constant temperature heating device for fermentation material as described in claim 2, characterized in that: An auxiliary cover plate (20) is welded to the upper surface of the side fixing ring (10), and a telescopic sealing cover (19) is provided on the upper surface of the bottom heating body (1).

6. The constant temperature heating device for fermentation material as described in claim 1, characterized in that: The outer surface of the flipping body (7) is welded with a support block (21), and the outer surface of the support block (21) away from the flipping body (7) is welded with a feed inlet (22).

7. The constant temperature heating device for fermentation material as described in claim 6, characterized in that: A storage box (23) is welded to the lower surface of the inlet (22), and a discharge box (24) is welded to the lower surface of the storage box (23). A high-frequency vibrator (25) is fixedly connected to the side surface of the storage box (23).

8. The constant temperature heating device for fermentation material as described in claim 1, characterized in that: The outer surface of the flipping body (7) is provided with a driven wheel (26), the outer surface of the driven wheel (26) is correspondingly installed on the side fixing ring (10), and the outer surface of the driven wheel (26) is movably connected with a transmission belt (27).