Zinc spraying equipment for corrosion prevention of steel pipe pole
The support mechanism driven by hydraulic and electric push rods solves the problem of limited fixing range of steel pipes in the existing technology, realizes efficient zinc spraying of steel pipes of different sizes, and improves zinc spraying efficiency and uniformity.
Patent Information
- Application Number
- CN202422913241.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In existing technologies, the distance between the fixed center and the moving center is limited, which can only fix specific types of steel pipes, resulting in a limited range of applications and the inability to transport steel pipes, leading to low zinc spraying efficiency.
The support mechanism, driven by hydraulic and electric push rods, can adapt to steel pipes of different diameters and lengths by adjusting the distance between the rotating shafts and the lifting of the conveyor rollers. It also achieves uniform spraying by moving the nozzle, reducing material waste.
It achieves wide applicability to steel pipes of different sizes, improves zinc spraying efficiency and coating uniformity, and reduces the need for manual installation and material waste.
Smart Images

Figure CN223535178U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of steel pipe pole processing technology, and in particular relates to a zinc spraying equipment for corrosion protection of steel pipe poles. Background Technology
[0002] In the current steel pipe pole processing technology field, it is necessary to perform zinc spraying on the surface of the steel pipe pole. The principle of thermal zinc spraying can be summarized as follows: first, high-pressure air and pipelines are used to blow sand particles onto the surface of the workpiece to remove rust and oxide scale from the metal surface, while simultaneously roughening the surface to increase the adhesion of the thermal spray coating. Then, using oxygen, acetylene or electric heating source, compressed air and special tools (spray gun) are used to atomize zinc and spray it onto the metal surface at ultra-high speed to protect the surface of the steel pipe pole.
[0003] Utility model patent CN218932256U discloses an environmentally friendly dual-station zinc spraying machine. This machine adjusts the height of the zinc spraying device to reduce zinc powder waste, save costs, improve the uniformity of zinc spraying on pipe fittings, enhance the spraying effect, increase work efficiency, and improve environmental friendliness. The machine includes a base plate, a zinc spraying device, and a fixing device. The fixing device is installed at the top of the base plate, and the zinc spraying device is installed at the top of the fixing device. It also includes an adjustment device, a drive device, an air purification device, and a support device. The adjustment device includes four second hydraulic cylinders, four mounting blocks, a screw, a rotating motor, a moving block, a slide bar, a slider, and a connecting rod. The adjustment device is installed at the top of the fixing device, the zinc spraying device is installed on the adjustment device, the drive device is installed on the fixing device, the air purification device is installed at the top of the adjustment device, and the support device is installed at the bottom of the base plate.
[0004] The aforementioned patent has the following shortcomings:
[0005] The aforementioned patent uses a fixed center and a moving center to fix the steel pipe and drive it to rotate, thereby spraying zinc during rotation and saving raw materials. However, the distance between the fixed center and the moving center is limited, and it can only fix general-purpose steel pipes of a certain type, which limits its application range. In addition, it cannot transport steel pipes, and the steel pipes need to be installed manually on the fixed center and the moving center, resulting in low installation efficiency and thus reducing the zinc spraying efficiency of the steel pipes. Utility Model Content
[0006] This utility model provides a zinc spraying device for corrosion protection of steel pipe poles, aiming to solve the problems mentioned in the background, such as the limited distance between the fixed center and the moving center, which can only fix general-purpose steel pipes of a certain type, resulting in a limited range of applications, the inability to transport steel pipes, and the need for manual installation of steel pipes on the fixed center and the moving center, leading to low installation efficiency and thus reducing the efficiency of zinc spraying on steel pipes.
[0007] This utility model is implemented as follows: a zinc spraying device for corrosion protection of steel pipe poles, including a support mechanism, wherein the support mechanism includes a support frame;
[0008] A rotating mechanism, which is mounted on the support mechanism, includes a hydraulic push rod;
[0009] Two hydraulic push rods are fixedly installed on both outer walls of the support frame. The telescopic end of the hydraulic push rod passes through the outer wall of the support frame and is fixedly installed with a fixing frame. The fixing frame is rotatably mounted with a rotating shaft through a bearing.
[0010] Two rotating shafts are rotatably mounted on corresponding fixed frames. A gear is fixedly mounted on the end of each rotating shaft. A gear motor is fixedly mounted on the fixed frame. A gear two that meshes with the gear is fixedly mounted on the output end of the gear motor.
[0011] Two support wheels are fixedly installed on the outer wall of each of the two rotating shafts;
[0012] A zinc spraying mechanism for spraying zinc, the zinc spraying mechanism being mounted on the support mechanism.
[0013] Preferably, a support leg is fixedly installed at the lower end of the support frame, and a support platform is fixedly installed on the support leg;
[0014] A waste bin is fixedly installed on the support platform; in this scheme, the waste bin is used to collect the waste generated during zinc spraying, which facilitates centralized processing.
[0015] Preferably, two electric push rods are fixedly installed on the support platform, and a "U"-shaped lifting frame is fixedly installed at the telescopic end of each of the two electric push rods; in this scheme, the lifting frame is moved longitudinally by the electric push rods.
[0016] Preferably, a conveying roller is rotatably mounted on the lifting frame, and two of the conveying rollers are disposed at both ends of the rotating shaft;
[0017] A second geared motor is fixedly installed on the outer wall of the lifting frame, and the second geared motor is connected to the conveying roller. In this scheme, the conveying roller moves longitudinally with the lifting frame, and the second geared motor drives the conveying roller to rotate, using the conveying roller to transport the steel pipe.
[0018] Preferably, a protective box is fixedly installed on the support frame, and a drive screw is rotatably installed on the top wall inside the protective box, with a sliding nut threaded onto the drive screw;
[0019] Furthermore, a drive motor is fixedly installed on the outer wall of the protective box, and the drive motor is connected to the drive screw. In this solution, the protective box can reduce the splashing of raw materials during zinc spraying, and the drive motor drives the drive screw to rotate, thereby adjusting the lateral position of the sliding screw nut.
[0020] Preferably, a pneumatic push rod is fixedly installed at the lower end of the sliding nut, and a nozzle is fixedly installed at the telescopic end of the pneumatic push rod;
[0021] A zinc spraying machine is fixedly installed on the outer wall of the support frame. The zinc spraying machine is connected to the nozzle through a hose. In this scheme, the zinc spraying machine uses the nozzle to spray zinc onto the steel pipe. The pneumatic push rod drives the nozzle to move longitudinally, bringing it closer to the steel pipe, thus saving zinc spraying raw materials.
[0022] Compared with the prior art, the beneficial effects of this utility model are: This utility model provides a zinc spraying device for corrosion protection of steel pipe poles.
[0023] 1. The telescopic end of the hydraulic push rod passes through the outer wall of the support frame and is fixedly installed with a fixed frame. The fixed frame is rotatably mounted with a rotating shaft via a bearing. Two rotating shafts are rotatably mounted on the corresponding fixed frames. Two reduction motors that drive the rotating shafts are also mounted on the fixed frames. Two support wheels are fixedly installed on the outer wall of each of the two rotating shafts. The steel pipe is supported by the two support wheels. At the same time, the reduction motors drive the rotating shafts to rotate, thereby driving the steel pipe to rotate. The hydraulic push rod can adjust the distance between the two rotating shafts, making it suitable for steel pipes of different lengths and diameters, thus having a wider range of applications.
[0024] 2. Two electric push rods are fixedly installed on the support platform. The telescopic ends of the two electric push rods are equipped with motor-driven conveying rollers through the lifting frame. The conveying rollers can be raised and used to contact the steel pipes to transport them. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0026] Figure 2 This is a top view of the utility support frame.
[0027] Figure 3 This is a schematic diagram of the structure of the rotating shaft in this utility model.
[0028] In the picture:
[0029] 1. Support mechanism; 11. Support leg; 111. Support platform; 12. Support frame; 13. Protective box; 14. Waste bin;
[0030] 2. Rotating mechanism; 21. Hydraulic push rod; 211. Fixed frame; 22. Rotating shaft; 221. Gear 1; 23. Support wheel; 24. Gear motor 1; 241. Gear 2; 25. Electric push rod; 251. Lifting frame; 26. Conveyor roller; 261. Gear motor 2;
[0031] 3. Zinc spraying mechanism; 31. Drive screw; 311. Sliding screw nut; 312. Drive motor; 32. Pneumatic push rod; 33. Zinc spraying machine; 331. Spray nozzle. Detailed Implementation
[0032] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0033] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0034] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0035] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0037] Please see Figure 1-3This utility model provides a technical solution: a zinc spraying device for corrosion protection of steel pipe poles, including a support mechanism 1, the support mechanism 1 including a support frame 12 and a rotating mechanism 2, which is installed on the support mechanism 1. The rotating mechanism 2 includes hydraulic push rods 21. Two hydraulic push rods 21 are fixedly installed on the outer walls of both sides of the support frame 12. The telescopic end of the hydraulic push rod 21 passes through the outer wall of the support frame 12 and is fixedly installed with a fixing frame 211. The fixing frame 211 is rotatably installed with a rotating shaft 22 through a bearing. Two rotating shafts 22 are rotatably installed on the corresponding fixing frames 211. A gear 221 is fixedly installed at the end of the rotating shaft 22. A gear 24 is fixedly installed on the fixing frame 211. A gear 241 that meshes with the gear 221 is fixedly installed at the output end of the gear 24. Two support wheels 23 are fixedly installed on the outer wall of the rotating shaft 22.
[0038] The hydraulic push rod 21 extends and retracts through its telescopic end, causing the fixed frame 211 to move laterally, thereby adjusting the distance between the two rotating shafts 22. This is suitable for steel pipes of different diameters. Multiple support wheels 23 are arranged in an alternating pattern to facilitate support of the steel pipes. This is suitable for steel pipes of different lengths. The geared motor 24 drives the rotating shaft 22 to rotate through gear transmission, thereby using the support wheels 23 to drive the steel pipe to rotate, which facilitates zinc spraying on the surface of the steel pipe.
[0039] Two electric push rods 25 are fixedly installed on the support platform 111. A U-shaped lifting frame 251 is fixedly installed on the telescopic end of each of the two electric push rods 25. A conveying roller 26 is rotatably installed on the lifting frame 251. The two conveying rollers 26 are located at both ends of the rotating shaft 22. A second geared motor 261 is fixedly installed on the outer wall of the lifting frame 251. The second geared motor 261 is connected to the conveying roller 26.
[0040] The electric push rod 25 extends and retracts, driving the lifting frame 251 to move longitudinally, which in turn causes the conveying roller 26 to support the steel pipe. The reduction motor 261 drives the conveying roller 26 to rotate, thereby using the conveying roller 26 to transport the steel pipe, resulting in higher loading and unloading efficiency.
[0041] The zinc spraying mechanism 3 is used for spraying zinc. The zinc spraying mechanism 3 is installed on the support mechanism 1. The protective box 13 is fixedly installed on the support frame 12. The drive screw 31 is rotatably installed on the top wall inside the protective box 13. The drive screw 31 is threadedly connected to the sliding nut 311. The drive motor 312 is fixedly installed on the outer wall of the protective box 13. The drive motor 312 is connected to the drive screw 31. The lower end of the sliding nut 311 is fixedly installed with a pneumatic push rod 32. The telescopic end of the pneumatic push rod 32 is fixedly installed with a nozzle 331. The zinc spraying machine 33 is fixedly installed on the outer wall of the support frame 12. The zinc spraying machine 33 is connected to the nozzle 331 through a hose.
[0042] Furthermore, the protective box 13 can prevent raw materials from splashing during zinc spraying. At the same time, a transparent window can be installed on the outer wall of the protective box 13 to facilitate observation of the steel pipe during zinc spraying. The zinc spraying machine 33 uses the nozzle 331 to spray zinc. The drive motor 312 drives the drive screw 31 to rotate, thereby causing the sliding screw nut 311 to move laterally, which in turn drives the nozzle 331 to move laterally, resulting in more uniform spraying. The pneumatic push rod 32 drives the nozzle 331 to move longitudinally, bringing the nozzle 331 closer to the steel pipe, reducing splashed raw materials and saving operating costs.
[0043] A support leg 11 is fixedly installed at the lower end of the support frame 12, a support platform 111 is fixedly installed on the support leg 11, and a waste bin 14 is fixedly installed on the support platform 111.
[0044] Specifically, the waste bin 14 is used to collect the waste generated during zinc spraying, making it easier to process in a centralized manner.
[0045] The working principle and usage process of this utility model are as follows: Please refer to... Figure 1-3 The electric push rod 25, through its telescopic extension and retraction, drives the lifting frame 251 to move longitudinally, thereby enabling the conveying roller 26 to support the steel pipe. The second reduction motor 261 drives the conveying roller 26 to rotate, thus using the conveying roller 26 to transport the steel pipe, allowing the steel pipe to slide onto multiple support wheels 23. The hydraulic push rod 21, through its telescopic extension and retraction, drives the fixed frame 211 to move laterally, thereby adjusting the distance between the two rotating shafts 22. This is suitable for steel pipes of different diameters, and the multiple support wheels 23 are arranged in an alternating pattern to facilitate the support of the steel pipe, making it suitable for steel pipes of different lengths. The first reduction motor 24 drives the rotating shaft 22 to rotate through gear transmission, thereby using the support wheels 23 to drive the steel pipe to rotate. The zinc spraying machine 33 uses the nozzle 331 to spray zinc. The drive motor 312 drives the drive screw 31 to rotate, thereby causing the sliding screw nut 311 to move laterally, which in turn drives the nozzle 331 to move laterally, resulting in more uniform spraying. The pneumatic push rod 32 drives the nozzle 331 to move longitudinally, bringing the nozzle 331 closer to the steel pipe, reducing splashing of raw materials and lowering operating costs.
[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A zinc spraying device for corrosion protection of steel pipe poles, characterized in that: Includes a support mechanism (1), wherein the support mechanism (1) includes a support frame (12); A rotating mechanism (2) is mounted on the support mechanism (1), the rotating mechanism (2) including a hydraulic push rod (21); Two hydraulic push rods (21) are fixedly installed on both sides of the outer wall of the support frame (12). The telescopic end of the hydraulic push rod (21) passes through the outer wall of the support frame (12) and is fixedly installed with a fixing frame (211). The fixing frame (211) is rotatably mounted with a rotating shaft (22) through a bearing. Two rotating shafts (22) are rotatably mounted on corresponding fixed frames (211). A gear one (221) is fixedly mounted on the end of the rotating shaft (22). A gear reduction motor one (24) is fixedly mounted on the fixed frame (211). A gear two (241) that meshes with the gear one (221) is fixedly mounted on the output end of the gear reduction motor one (24). Two support wheels (23) are fixedly installed on the outer walls of both rotating shafts (22); A zinc spraying mechanism (3) for spraying zinc is mounted on the support mechanism (1).
2. The zinc spraying equipment for corrosion protection of steel pipe poles as described in claim 1, characterized in that: The lower end of the support frame (12) is fixedly installed with a support leg (11), and a support platform (111) is fixedly installed on the support leg (11); A waste bin (14) is fixedly installed on the support platform (111).
3. The zinc spraying equipment for corrosion protection of steel pipe poles as described in claim 2, characterized in that: Two electric push rods (25) are fixedly installed on the support platform (111), and a "U"-shaped lifting frame (251) is fixedly installed on the telescopic end of each of the two electric push rods (25).
4. The zinc spraying equipment for corrosion protection of steel pipe poles as described in claim 3, characterized in that: The lifting frame (251) is rotatably mounted with conveying rollers (26), and the two conveying rollers (26) are located at both ends of the rotating shaft (22); A second geared motor (261) is fixedly installed on the outer wall of the lifting frame (251), and the second geared motor (261) is connected to the conveying roller (26) for transmission.
5. The zinc spraying equipment for corrosion protection of steel pipe poles as described in claim 1, characterized in that: A protective box (13) is fixedly installed on the support frame (12). A drive screw (31) is rotatably installed on the top wall inside the protective box (13). A sliding nut (311) is threaded onto the drive screw (31). Furthermore, a drive motor (312) is fixedly installed on the outer wall of the protective box (13), and the drive motor (312) is connected to the drive screw (31) for transmission.
6. The zinc spraying equipment for corrosion protection of steel pipe poles as described in claim 5, characterized in that: A pneumatic push rod (32) is fixedly installed at the lower end of the sliding nut (311), and a nozzle (331) is fixedly installed at the telescopic end of the pneumatic push rod (32). A zinc spraying machine (33) is fixedly installed on the outer wall of the support frame (12), and the zinc spraying machine (33) is connected to the nozzle (331) through a hose.