Small ion-exchange membrane electrolytic cell capable of being quickly disassembled and assembled
By replacing the traditional flange connection with a threaded connection, the problem of cumbersome disassembly and assembly of small ion membrane electrolyzers is solved, achieving rapid disassembly and assembly, structural stability, preventing electrolyte leakage, and extending service life.
Patent Information
- Application Number
- CN202422821789.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing methods for fixing small ion-exchange membrane electrolyzers are cumbersome and laborious. Uneven bolt tightening leads to decreased structural stability, which can easily cause electrolyte loss and shorten service life.
The threaded connection method, through the cooperation of multiple seals and connecting cylinders, achieves a tight connection between the first and second grooves, simplifying the disassembly and assembly process.
It enables rapid installation and disassembly of small ion-exchange membrane electrolyzers, improves structural stability, prevents electrolyte leakage, and extends service life.
Smart Images

Figure CN223535230U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of small ion membrane electrolyzers, specifically relating to a small ion membrane electrolyzer that can be quickly disassembled and assembled. Background Technology
[0002] For small-scale ion-exchange membrane electrolyzers used in experiments, the industry standard for fixing them is a U-shaped flange connection secured with bolts. To ensure no electrolyte leakage at the flange connection, the flatness of the flange surface in contact with the ion-exchange membrane is critical during electrolyzer fabrication. However, the flange assembly and disassembly process is quite cumbersome, time-consuming, and labor-intensive. Furthermore, the tightening torque of each fixing bolt must be consistent, posing a significant challenge to the installer's control of the assembly force. Uneven torque distribution on the fixing bolts can lead to decreased stability of the U-shaped structure, uneven stress on the ion-exchange membrane, electrolyte loss, and consequently, a shortened lifespan of the electrolyzer. Utility Model Content
[0003] To address the problems existing in the prior art, this utility model provides a small-scale ion-exchange membrane electrolyzer that can be quickly disassembled and assembled. Specifically, this utility model includes the following:
[0004] A quick-assembly and disassembly type small ion membrane electrolyzer includes a first tank body, a second tank body, an ion membrane, a first connecting mechanism, and a second connecting mechanism.
[0005] A first communication port is provided on one side of the first tank; the first communication port can be a communication port opened on the side of the first tank, or it can be an open port formed by completely opening one side of the first tank. The specific configuration can be set as needed, and this utility model does not impose too many restrictions.
[0006] A second communication port is provided on one side of the second tank; the second communication port can be a communication port opened on the side of the second tank, or it can be an open port formed by completely opening one side of the second tank. The specific configuration can be set as needed, and this utility model does not impose too many restrictions.
[0007] The first connecting mechanism includes a first connecting cylinder and a first sealing element. One end of the first connecting cylinder is connected to a first communication port, and the other end of the first connecting cylinder is provided with a first sealing element. The first connecting cylinder is provided with external threads. The connection between one end of the first connecting cylinder and the first communication port is a sealed connection to ensure that the connection can withstand a certain strength and will not leak.
[0008] The second connecting mechanism includes a fixed connecting mechanism and a movable connecting mechanism;
[0009] The fixed connection mechanism includes a fixed connection cylinder, a fixed connection ring, and a second sealing element; one end of the fixed connection cylinder is connected to a second communication port, and the other end is connected to one side of the fixed connection ring. The outer diameter of the fixed connection ring is larger than the outer diameter of the fixed connection cylinder. The second sealing element is disposed on the other side of the fixed connection ring. The connection between the fixed connection cylinder and the second communication port is a sealed connection, ensuring that the connection can withstand a certain strength and will not leak.
[0010] The movable connecting mechanism includes a movable connecting cylinder and a movable connecting ring. The movable connecting ring is sleeved outside the fixed connecting cylinder. The inner diameter of the movable connecting ring is smaller than the outer diameter of the fixed connecting ring but not smaller than the outer diameter of the fixed connecting cylinder. One end of the movable connecting cylinder is sleeved outside the movable connecting ring, and its inner wall is connected to the outer ring of the movable connecting ring. The inner wall of the movable connecting cylinder is provided with an internal thread. Through the cooperation of the fixed connecting ring and the movable connecting ring, the movable connecting cylinder can be limited, which can both ensure that the movable connecting cylinder can rotate freely outside the fixed connecting cylinder and prevent the movable connecting cylinder from coming off the end of the fixed connecting cylinder.
[0011] The first tank and the second tank are connected by the external thread of the first connecting cylinder and the internal thread of the movable connecting cylinder. The first seal and the second seal are disposed opposite to each other, and the ion membrane is disposed between the first seal and the second seal.
[0012] Furthermore, one end of the first connecting cylinder is aligned with the first communication port; the first connecting mechanism also includes a first fixing plate, which is disposed between the first connecting cylinder and the first groove, and a first through hole is provided on the first fixing plate at a position corresponding to the first communication port and the first connecting cylinder; the two sides of the first fixing plate are respectively fitted and connected to the side of the first groove and the end of the first connecting cylinder.
[0013] Furthermore, one end of the fixed connecting cylinder is aligned with the second communication port; the second connecting mechanism also includes a second fixing plate, which is disposed between the fixed connecting cylinder and the second groove, and a second through hole is provided on the second fixing plate at a position corresponding to the second communication port and the fixed connecting cylinder; the two sides of the second fixing plate are respectively fitted and connected to the side of the second groove and the end of the fixed connecting cylinder.
[0014] Furthermore, the inner diameters of the fixed connecting cylinder and the fixed connecting ring are equal, and their center lines are on the same straight line.
[0015] Furthermore, the inner diameter of the first connecting cylinder is equal to the inner diameter of the fixed connecting cylinder, and their center lines are on the same straight line.
[0016] Furthermore, the outer diameter of the first connecting cylinder is equal to the outer diameter of the fixed connecting ring.
[0017] Furthermore, the first and second sealing elements are sealing rings of the same specifications. The sealing rings are made of a material that is elastic and has certain resistance to acids, alkalis, and high temperatures, such as rubber rings.
[0018] The beneficial effects of this utility model are:
[0019] When connection is required, the ion membrane is first placed over the second seal on one side of the fixed connecting ring. Then, the end of the first connecting cylinder is inserted into the movable connecting cylinder. The external thread of the first connecting cylinder engages with the internal thread of the movable connecting cylinder. Rotating the movable connecting cylinder causes the first connecting cylinder to move closer to the fixed connecting cylinder under the action of the internal and external threads until the first and second seals press the ion membrane tightly together. This completes the assembly. Disassembly is simple; just rotate the movable connecting cylinder in the opposite direction. This device uses a threaded connection instead of the traditional flange connection. By using multiple seals and multiple cooperating connecting cylinders, a tight connection between the first and second tanks is achieved. Its simple structure and easy disassembly allow for rapid installation and disassembly of small ion membrane electrolyzers. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the split structure of the device disclosed in this utility model;
[0021] Figure 2 for Figure 1 A cross-sectional view along the AA direction;
[0022] Figure 3 This is a schematic diagram of the structure of the device disclosed in this utility model after installation. Detailed Implementation
[0023] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The embodiments shown below do not limit the scope of the utility model as described in the claims. Furthermore, the complete contents of the configurations shown in the following embodiments are not limited to those necessary for the solution of the utility model as described in the claims.
[0024] Reference Appendix Figure 1-3A quick-assembly and disassembly miniature ion-exchange membrane electrolyzer includes a first tank body 1, a second tank body 5, an ion-exchange membrane 3, a first connecting mechanism, and a second connecting mechanism. A first connecting port is provided on one side of the first tank body 1. The first connecting port can be a connecting port opened on the side of the first tank body 1, or it can be an open port formed by completely opening one side of the first tank body 1. The specific configuration can be determined as needed, and this invention does not impose excessive limitations. A second connecting port is provided on one side of the second tank body 5. The second connecting port can be a connecting port opened on the side of the second tank body 5, or it can be an open port formed by completely opening one side of the second tank body 5. The specific configuration can be determined as needed, and this invention... Without excessive restrictions; the first connecting mechanism includes a first connecting cylinder 6 and a first sealing element 7. One end of the first connecting cylinder 6 is connected to the first communication port, and the other end of the first connecting cylinder 6 is provided with the first sealing element 7. The first connecting cylinder 6 is provided with external threads. The connection between one end of the first connecting cylinder 6 and the first communication port is a sealed connection, ensuring that the connection can withstand a certain strength and will not leak. The second connecting mechanism includes a fixed connecting mechanism and a movable connecting mechanism. The fixed connecting mechanism includes a fixed connecting cylinder 9, a fixed connecting ring 11, and a second sealing element 10. One end of the fixed connecting cylinder 9 is connected to the second communication port, and the other end... The fixed connecting ring 11 is connected to one side of the fixed connecting ring 11, the outer diameter of which is larger than the outer diameter of the fixed connecting cylinder 9. The second sealing element 10 is disposed on the other side of the fixed connecting ring 11. The connection between the fixed connecting cylinder 9 and the second connecting port is a sealed connection, ensuring that the connection can withstand a certain strength and will not leak. The movable connecting mechanism includes a movable connecting cylinder 8 and a movable connecting ring 12. The movable connecting ring 12 is sleeved on the outside of the fixed connecting cylinder 9. The inner diameter of the movable connecting ring 12 is smaller than the outer diameter of the fixed connecting ring 11 but not smaller than the outer diameter of the fixed connecting cylinder 9. One end of the movable connecting cylinder 8 is sleeved on the fixed connecting cylinder 9. The movable connecting ring 12 is externally connected to the outer ring of the movable connecting ring 12, and its inner wall is connected to the outer ring of the movable connecting ring 12; the inner wall of the movable connecting cylinder 8 is provided with an internal thread; through the cooperation of the fixed connecting ring and the movable connecting ring, the movable connecting cylinder 8 can be limited, which can both ensure that the movable connecting cylinder 8 can rotate freely outside the fixed connecting cylinder 9 and prevent the movable connecting cylinder 8 from coming off the end of the fixed connecting cylinder 9; the first groove 1 and the second groove 5 are connected by the external thread of the first connecting cylinder 6 and the internal thread of the movable connecting cylinder 8; the first sealing element 7 and the second sealing element 10 are arranged opposite to each other; the ion membrane 3 is disposed between the first sealing element 7 and the second sealing element 10. (Appendix) Figure 1 The arrow in the diagram indicates the direction of rotation of the movable connecting cylinder 8.
[0025] In some embodiments of this utility model, one end of the first connecting cylinder 6 is aligned with the first communication port; the first connecting mechanism further includes a first fixing plate 2, which is disposed between the first connecting cylinder 6 and the first groove 1, and a first through hole is provided on the first fixing plate 2 at a position corresponding to the first communication port and the first connecting cylinder 6; the two sides of the first fixing plate 2 are respectively fitted and connected to the side of the first groove 1 and the end of the first connecting cylinder 6.
[0026] In some embodiments of this utility model, one end of the fixed connecting cylinder 9 is aligned with the second communication port; the second connecting mechanism further includes a second fixing plate 4, which is disposed between the fixed connecting cylinder 9 and the second groove 5, and a second through hole is provided on the second fixing plate 4 at a position corresponding to the second communication port and the fixed connecting cylinder 9; the two sides of the second fixing plate 4 are respectively fitted and connected to the side of the second groove 5 and the end of the fixed connecting cylinder 9.
[0027] In some embodiments of this utility model, the inner diameters of the fixed connecting cylinder 9 and the fixed connecting ring 11 are equal, and their center lines are on the same straight line.
[0028] In some embodiments of this utility model, the inner diameter of the first connecting cylinder 6 is equal to the inner diameter of the fixed connecting cylinder 9, and their center lines are on the same straight line.
[0029] In some embodiments of this utility model, the outer diameter of the first connecting cylinder 6 is equal to the outer diameter of the fixed connecting ring 11.
[0030] In some embodiments of this utility model, the first sealing element 7 and the second sealing element 10 are sealing rings of the same specifications. The sealing ring is made of a material that is elastic and has certain resistance to acids and alkalis and high temperatures, such as a rubber ring.
[0031] When connection is required, the ion membrane 3 is first placed over the second sealing element 10 on one side of the fixed connecting ring 11. Then, the end of the first connecting cylinder 6 is inserted into the movable connecting cylinder 8. The external thread of the first connecting cylinder 6 and the internal thread of the movable connecting cylinder 8 engage. Rotating the movable connecting cylinder 8 causes the first connecting cylinder 6 to continuously move closer to the fixed connecting cylinder 9 under the action of the internal and external threads until the first sealing element 7 and the second sealing element 10 press the ion membrane 3 tightly. This completes the assembly. When disassembly is required, simply rotate the movable connecting cylinder in the opposite direction. This device uses a threaded connection instead of the traditional flange connection. By setting multiple sealing elements and multiple cooperating connecting cylinders, a tight connection between the first tank 1 and the second tank 5 is achieved. Its structure is simple and easy to disassemble, enabling rapid installation and disassembly of small ion membrane electrolyzers.
[0032] In the description of this application, it should be noted that the terms "inner" and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0033] Unless otherwise expressly specified and limited, the terms "set up" and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0034] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A small, quick-assembly and detachable ion-exchange membrane electrolyzer, characterized in that, It includes a first tank, a second tank, an ion membrane, a first connecting mechanism, and a second connecting mechanism; A first communication port is provided on one side of the first tank; A second communication port is provided on one side of the second tank; The first connecting mechanism includes a first connecting cylinder and a first sealing element. One end of the first connecting cylinder is connected to a first communication port, and the other end of the first connecting cylinder is provided with the first sealing element. The first connecting cylinder is provided with external threads. The second connecting mechanism includes a fixed connecting mechanism and a movable connecting mechanism; The fixed connection mechanism includes a fixed connection cylinder, a fixed connection ring, and a second sealing element; one end of the fixed connection cylinder is connected to a second communication port, and the other end is connected to one side of the fixed connection ring. The outer diameter of the fixed connection ring is larger than the outer diameter of the fixed connection cylinder, and the second sealing element is disposed on the other side of the fixed connection ring. The movable connecting mechanism includes a movable connecting cylinder and a movable connecting ring. The movable connecting ring is sleeved outside the fixed connecting cylinder. The inner diameter of the movable connecting ring is smaller than the outer diameter of the fixed connecting ring but not smaller than the outer diameter of the fixed connecting cylinder. One end of the movable connecting cylinder is sleeved outside the movable connecting ring, and its inner wall is connected to the outer ring of the movable connecting ring. The inner wall of the movable connecting cylinder is provided with an internal thread. The first tank and the second tank are connected by the external thread of the first connecting cylinder and the internal thread of the movable connecting cylinder. The first seal and the second seal are disposed opposite to each other, and the ion membrane is disposed between the first seal and the second seal.
2. The quick-assembly and disassembly miniature ion-exchange membrane electrolyzer according to claim 1, characterized in that, One end of the first connecting cylinder is aligned with the first communication port; the first connecting mechanism further includes a first fixing plate, which is disposed between the first connecting cylinder and the first groove, and a first through hole is provided on the first fixing plate at a position corresponding to the first communication port and the first connecting cylinder; the two sides of the first fixing plate are respectively fitted and connected to the side of the first groove and the end of the first connecting cylinder.
3. A quick-assembly and disassembly miniature ion-exchange membrane electrolyzer according to claim 2, characterized in that, One end of the fixed connecting cylinder is aligned with the second communication port; the second connecting mechanism further includes a second fixing plate, which is disposed between the fixed connecting cylinder and the second groove, and a second through hole is provided on the second fixing plate at a position corresponding to the second communication port and the fixed connecting cylinder; the two sides of the second fixing plate are respectively fitted and connected to the side of the second groove and the end of the fixed connecting cylinder.
4. A quick-assembly and disassembly miniature ion-exchange membrane electrolyzer according to claim 1, characterized in that, The inner diameters of the fixed connecting cylinder and the fixed connecting ring are equal, and their center lines are on the same straight line.
5. A quick-assembly and disassembly miniature ion-exchange membrane electrolyzer according to claim 4, characterized in that, The inner diameter of the first connecting cylinder is equal to the inner diameter of the fixed connecting cylinder, and their center lines are on the same straight line.
6. A quick-assembly and disassembly miniature ion-exchange membrane electrolyzer according to claim 5, characterized in that, The outer diameter of the first connecting cylinder is equal to the outer diameter of the fixed connecting ring.
7. The quick-assembly and detachable miniature ion-exchange membrane electrolyzer according to any one of claims 1-6, characterized in that, The first and second seals are sealing rings of the same specifications.