Electrolytic bath cleaning device for electrolytic aluminum

By designing a cleaning brush device that rotates and moves synchronously, the problems of hand pain and incomplete cleaning caused by manual cleaning of electrolytic cells were solved, achieving efficient cleaning of the inner wall of the electrolytic cell and ensuring the production quality of the electrolytic cell.

CN223535248UActive Publication Date: 2025-11-11康鹏飞
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Patent Information

Application Number
CN202423206041.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-11
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing electrolytic aluminum cell cleaning devices require manual operation, which causes hand pain and makes it difficult to thoroughly clean all five sides of the electrolytic cell, affecting cleaning quality and subsequent production.

Method used

An electrolytic cell cleaning device was designed, comprising a mobile frame, a lead screw module, a mounting base, a height adjustment component, a housing, and cleaning brushes. The device achieves synchronous rotation and movement of five cleaning brushes through a drive component and a linkage component, covering all the inner surfaces of the electrolytic cell.

Benefits of technology

This avoids hand pain caused by prolonged cleaning operations, ensures comprehensive cleaning quality of the inner wall of the electrolytic cell, and improves the efficiency and effectiveness of subsequent production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrolytic bath cleaning device for electrolytic aluminum. The electrolytic bath cleaning device comprises a movable rack, the lead screw module is arranged on the movable rack; the mounting seat is arranged at the moving end of the lead screw module; the height adjusting assembly is arranged on the mounting seat; the box body is arranged at the bottom of the height adjusting assembly; the five cleaning brushes are rotationally installed at the bottom of the box body and on the four side walls of the box body correspondingly. The linkage assembly is arranged in the box body, the driving assembly is arranged on the mounting seat, the driving assembly is started to enable the linkage assembly to drive the five cleaning brushes to rotate, the five cleaning brushes respectively and correspondingly clean five surfaces in the electrolytic cell, and the movable rack is pushed to transversely move, so that the five surfaces in the electrolytic cell can be cleaned, and the cleaning efficiency is improved. And the mounting base, the box body and the cleaning brush are driven by the lead screw module to longitudinally move, so that the problem of hand ache easily caused by long-time cleaning operation is avoided, the cleaning quality is ensured, and subsequent electrolytic cell production and use are facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of electrolytic cell cleaning technology, specifically to an electrolytic cell cleaning device for electrolytic aluminum. Background Technology

[0002] Electrolytic aluminum is aluminum obtained through electrolysis. It is mainly used to produce various aluminum processed materials for different purposes. Aluminum has a wide range of applications in daily life. The two largest application areas are real estate and automobiles, including aluminum alloy doors and windows, cigarette foil, aluminum foil for food packaging, aluminum-plastic composite panels, and aluminum electronic foil. Existing electrolytic aluminum cells often retain impurities on their inner walls after use, requiring timely cleaning to ensure the quality of electrolytic aluminum production.

[0003] Currently, existing cleaning devices for electrolytic aluminum cells typically require manual hand cleaning of the inner wall of the cell. However, prolonged cleaning operations can easily lead to hand soreness, affecting the quality of cleaning and hindering subsequent production and use of the electrolytic cell. Furthermore, it is difficult to clean all five sides of the electrolytic cell. Therefore, this paper proposes a cleaning device for electrolytic aluminum cells. Utility Model Content

[0004] The purpose of this invention is to provide an electrolytic cell cleaning device for electrolytic aluminum, which solves the problems of easy hand soreness caused by long-term cleaning operations, affecting the quality of cleaning and hindering subsequent production and use of the electrolytic cell, as well as the difficulty in cleaning the five surfaces inside the electrolytic cell.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electrolytic cell cleaning device for electrolytic aluminum, comprising:

[0006] Mobile rack;

[0007] The lead screw module is mounted on the mobile frame.

[0008] A mounting base is provided on the movable end of the lead screw module;

[0009] A height adjustment component is provided on the mounting base;

[0010] The housing is located at the bottom of the height adjustment component;

[0011] There are five cleaning brushes, which are rotatably installed on the bottom of the box and the four side walls of the box.

[0012] A linkage component, located inside the housing, is used to simultaneously drive the five cleaning brushes to rotate;

[0013] A drive component, mounted on the mounting base, is used to drive the linkage component to rotate.

[0014] Preferably, the linkage assembly includes a drive shaft rotatably mounted on the upper end of the housing, the rotating shaft end of the cleaning brush located at the bottom of the housing is connected to the bottom of the drive shaft, a first inclined gear is provided on the side wall of the drive shaft, and the rotating shaft ends of the four cleaning brushes located on the side wall of the housing are each provided with a second inclined gear that meshes with the first inclined gear.

[0015] Preferably, the height adjustment assembly includes an electric cylinder mounted on a mounting base, the output end of the electric cylinder having a connecting seat, and the bottom of the connecting seat having a plurality of guide rods that penetrate the mounting base and connect to the housing.

[0016] Preferably, the drive assembly includes a rotating seat rotatably mounted on a mounting base, the rotating seat having a cross-shaped opening, a cross-shaped drive rod connected to a linkage assembly having an inner side of the cross-shaped opening, an annular external gear ring having a side wall of the rotating seat, a drive motor having a drive end having a gear meshing with the annular external gear ring.

[0017] Preferably, the mobile frame includes a handcart, the handcart is provided with a column, the top of the column is provided with a crossbeam, a support plate is provided between the column and the crossbeam, and the lead screw module is disposed on the crossbeam.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides an electrolytic cell cleaning device for electrolytic aluminum. The height adjustment component drives the housing to extend into the inner side of the electrolytic cell, and the drive component is activated to rotate the connecting component, causing the linkage component to rotate five cleaning brushes. This allows the five cleaning brushes to clean the five surfaces of the electrolytic cell respectively. The device also moves laterally by pushing the moving frame and longitudinally by using a screw module to drive the mounting base, housing, and cleaning brushes. This avoids the problem of hand soreness that can easily occur during long-term cleaning operations, ensures the quality of cleaning, and is beneficial for subsequent electrolytic cell production and use. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main cross-sectional structure of this utility model;

[0020] Figure 2 for Figure 1 A magnified schematic diagram of the structure at point A;

[0021] Figure 3 for Figure 1 A magnified schematic diagram of the structure at point B.

[0022] In the diagram: 1. Mobile frame; 1-1. Handcart; 1-2. Column; 1-3. Crossbeam; 1-4. Support plate; 2. Lead screw module; 3. Mounting base; 4. Height adjustment assembly; 4-1. Electric cylinder; 4-2. Connecting seat; 4-3. Guide rod; 5. Housing; 6. Cleaning brush; 7. Linkage assembly; 7-1. Drive shaft; 7-2. First helical gear; 7-3. Second helical gear; 8. Drive assembly; 8-1. Rotating seat; 8-2. Cross-shaped port; 8-3. Cross-shaped drive rod; 8-4. Annular external gear ring; 8-5. Drive motor; 8-6. Gear. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-3 This utility model provides a technical solution: an electrolytic cell cleaning device for electrolytic aluminum, including a movable frame 1 for driving the cleaning device to move laterally; a lead screw module 2 is mounted on the movable frame 1 for driving the cleaning device to move longitudinally; a mounting base 3 is mounted on the movable end of the lead screw module 2 for mounting the cleaning device; a height adjustment component 4 is mounted on the mounting base 3; a housing 5 is mounted at the bottom of the height adjustment component 4; five cleaning brushes 6 are provided, respectively rotatably mounted on the bottom of the housing 5 and the four side walls of the housing 5; a linkage component 7 is located inside the housing 5 for simultaneously driving the five cleaning brushes 6 to rotate; and a drive component 8. Mounted on the mounting base 3, it drives the linkage component 7 to rotate. In use, the mobile frame 1 is pushed to one side of the electrolytic cell, and the height adjustment component 4 drives the housing 5 to extend into the inside of the electrolytic cell. The drive component 8 is then activated to drive the connecting component 7 to rotate, which in turn drives the five cleaning brushes 6 to rotate. This allows the five cleaning brushes 6 to clean the five surfaces of the electrolytic cell respectively. The mobile frame 1 is pushed to move laterally, and the screw module 2 drives the mounting base 3, housing 5, and cleaning brushes 6 to move longitudinally. This avoids the problem of hand soreness that can easily occur during long-term cleaning operations, ensures the quality of cleaning, and is beneficial for the subsequent production and use of the electrolytic cell.

[0025] Specifically, the linkage assembly 7 includes a drive shaft 7-1 rotatably mounted on the upper end of the housing 5. The rotating shaft end of the cleaning brush 6 located at the bottom of the housing 5 is connected to the bottom of the drive shaft 7-1. A first inclined gear 7-2 is provided on the side wall of the drive shaft 7-1. The rotating shaft ends of the four cleaning brushes 6 located on the side wall of the housing 5 are all provided with second inclined gears 7-3 that mesh with the first inclined gear 7-2. In use, the drive assembly 8 drives the drive shaft 7-1 to rotate, and the drive shaft 7-1 drives the cleaning brushes 6 located at the bottom of the housing 5 to rotate to clean the bottom surface of the electrolytic cell. At the same time, the drive shaft 7-1 drives the first inclined gear 7-2 to rotate, and the first inclined gear 7-2 drives the four second inclined gears 7-3 and the four cleaning brushes 6 to rotate, so that the four inner walls of the electrolytic cell can be cleaned. This realizes that the linkage assembly 7 drives the five cleaning brushes 6 to rotate simultaneously to clean the electrolytic cell.

[0026] Specifically, the height adjustment component 4 includes an electric cylinder 4-1 mounted on the mounting base 3. The output end of the electric cylinder 4-1 is provided with a connecting seat 4-2. The bottom of the connecting seat 4-2 is provided with several guide rods 4-3 that pass through the mounting base 3 and are connected to the housing 5. In use, the electric cylinder 4-1 is activated to drive the connecting seat 4-2, the several guide rods 4-3 and the housing 5 to rise and fall, thereby enabling the five cleaning brushes 6 to move up and down.

[0027] Specifically, the drive assembly 8 includes a rotating seat 8-1 rotatably mounted on the mounting base 3. The rotating seat 8-1 has a cross-shaped opening 8-2, and the inner side of the cross-shaped opening 8-2 has a cross-shaped drive rod 8-3 connected to the linkage assembly 7. The cross-shaped drive rod 8-3 is slidably connected to the cross-shaped opening 8-2, ensuring the normal use of the height adjustment assembly 4. The side wall of the rotating seat 8-1 has an annular external gear ring 8-4. The mounting base 3 has a drive motor 8-5, and the drive end of the drive motor 8-5 has a gear 8-6 that meshes with the annular external gear ring 8-4. In use, the drive motor 8-5 is started to drive the gear 8-6 to rotate, which in turn drives the annular external gear ring 8-4 and the rotating seat 8-1 to rotate. The rotating seat 8-1 drives the cross-shaped drive rod 8-3 and the drive shaft 7-1 to rotate through the cross-shaped opening 8-2, thus realizing the drive assembly 8 driving the linkage assembly to rotate.

[0028] Specifically, the mobile frame 1 includes a handcart 1-1, on which a column 1-2 is mounted. A crossbeam 1-3 is mounted on the top of the column 1-2. A support plate 1-4 is provided between the column 1-2 and the crossbeam 1-3. The support plate 1-4 is used to support the column 1-2 and the crossbeam 1-3, ensuring the stability of the connection between the column 1-2 and the crossbeam 1-3. A screw module 2 is mounted on the crossbeam 1-3. In use, by pushing the handcart 1-1, the column 1-2, the crossbeam 1-3 and the screw module 2 are moved, thus enabling the entire cleaning device to move laterally.

[0029] Working principle: When this utility model is in operation, the mobile frame 1 is first pushed to one side of the electrolytic cell. The height adjustment component 4 is activated to drive the housing 5 to extend into the inside of the electrolytic cell. The drive component 8 is activated to drive the connecting component 7 to rotate, so that the linkage component 7 drives the five cleaning brushes 6 to rotate. At the same time, the mobile frame 1 can be pushed to move laterally. The screw module 2 drives the mounting base 3, housing 5 and cleaning brushes 6 to move longitudinally, so as to thoroughly clean the electrolytic cell.

[0030] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0031] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0032] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for electrolytic aluminum cells, characterized in that, include: Mobile rack (1); The lead screw module (2) is mounted on the mobile frame (1); Mounting base (3) is provided at the moving end of the lead screw module (2); A height adjustment component (4) is disposed on the mounting base (3); The housing (5) is located at the bottom of the height adjustment assembly (4); Five cleaning brushes (6) are provided and are respectively rotatably installed on the bottom of the box (5) and the four side walls of the box (5); The linkage component (7) is located inside the housing (5) and is used to simultaneously drive the five cleaning brushes (6) to rotate. The drive component (8) is mounted on the mounting base (3) and is used to drive the linkage component (7) to rotate.

2. The electrolytic cell cleaning device for electrolytic aluminum according to claim 1, characterized in that: The linkage assembly (7) includes a drive shaft (7-1) rotatably mounted on the upper end of the housing (5). The shaft end of the cleaning brush (6) located at the bottom of the housing (5) is connected to the bottom of the drive shaft (7-1). A first inclined gear (7-2) is provided on the side wall of the drive shaft (7-1). The shaft ends of the four cleaning brushes (6) located on the side wall of the housing (5) are each provided with a second inclined gear (7-3) that meshes with the first inclined gear (7-2).

3. The electrolytic cell cleaning device for electrolytic aluminum according to claim 1, characterized in that: The height adjustment component (4) includes an electric cylinder (4-1) mounted on the mounting base (3). The output end of the electric cylinder (4-1) is provided with a connecting seat (4-2). The bottom of the connecting seat (4-2) is provided with several guide rods (4-3) that pass through the mounting base (3) and are connected to the housing (5).

4. The electrolytic cell cleaning device for electrolytic aluminum according to claim 1, characterized in that: The drive assembly (8) includes a rotating seat (8-1) rotatably mounted on the mounting base (3). The rotating seat (8-1) is provided with a cross-shaped through-hole (8-2). The inner side of the cross-shaped through-hole (8-2) is provided with a cross-shaped drive rod (8-3) connected to the linkage assembly (7). The side wall of the rotating seat (8-1) is provided with an annular external gear ring (8-4). The mounting base (3) is provided with a drive motor (8-5). The drive end of the drive motor (8-5) is provided with a gear (8-6) meshing with the annular external gear ring (8-4).

5. The electrolytic cell cleaning device for electrolytic aluminum according to claim 1, characterized in that: The mobile frame (1) includes a handcart (1-1), on which a column (1-2) is provided. A crossbeam (1-3) is provided on the top of the column (1-2). A support plate (1-4) is provided between the column (1-2) and the crossbeam (1-3). The lead screw module (2) is set on the crossbeam (1-3).