Film product defect classification device

Abstract

The utility model relates to the relevant technical field of film product defect classification, in particular to a film product defect classification device which comprises a bottom frame and a combination mechanism, the combination mechanism is arranged on one side of the surface of the bottom frame, and a shooting mechanism is arranged at one end of the bottom frame. According to the film product defect classification device, through the arrangement of the combined mechanism, firstly, a groove in a rotating disc is connected with a clamping plate through a spring, the clamping or releasing function is achieved, the film product is grabbed or fixed, meanwhile, the two sets of air cylinders are oppositely arranged, a fixing plate is driven through the output ends to achieve linear motion, and the stability and adjusting precision of the device are enhanced; when the position of a film product needs to be changed, a first motor is started, two sets of first threaded rods synchronously rotate through a belt, a supporting sleeve can stably move in a first integration groove, then movement of the film position is completed, meanwhile, a second motor is installed on a fixing plate, a rotating disc is driven to rotate, and then rapid overturning detection of the film is completed.

Description

Technical Field

[0001] This utility model relates to the technical field of membrane product defect classification, and in particular to a membrane product defect classification device. Background Technology

[0002] Membrane product defect classification refers to a systematic method of classifying membrane products into different categories based on abnormalities or performance problems that occur during production, use, or storage. These defects can be divided into three main categories: appearance defects, performance defects, and structural defects. Appearance defects include surface problems such as scratches, broken bubbles, etc. Performance defects refer to parameters such as membrane permeability, rejection rate, and mechanical strength that do not meet standards. Structural defects involve uneven pore distribution, delamination, or material deterioration. The purpose of classification is to facilitate the analysis of defect sources, optimize production processes, and improve product quality. Before membrane classification, rapid testing of membrane products is required. After testing, classification is then carried out. Therefore, a membrane product defect classification device is particularly needed.

[0003] However, existing membrane product defect classification devices require manual removal and flipping of the membrane product after inspection of one side before classification. This increases the workload of the inspectors, reduces inspection efficiency, and ultimately affects the classification efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a membrane product defect classification device to solve the problem mentioned in the background art that the existing membrane product defect classification devices require manual removal and flipping of the membrane product after one side has been inspected before classification. This increases the workload of the inspectors, reduces the inspection efficiency, and ultimately affects the classification efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a membrane product defect classification device, comprising a base frame and an assembly mechanism, wherein the assembly mechanism is provided on one side of the surface of the base frame, and a shooting mechanism is provided at one end of the base frame;

[0006] The combined mechanism includes a first integrated groove, a mounting groove, a first threaded rod, a belt, a support sleeve, a first motor, a cylinder, a fixed plate, a second motor, a rotating disk, a groove, a spring, and a clamping plate. The first integrated groove is formed on one side of the base frame, and a mounting groove is formed on one side of the first integrated groove. The first threaded rod is fitted inside the mounting groove, and a belt is fitted onto the surface of the first threaded rod. A support sleeve is threaded onto the surface of the first threaded rod. The first motor is fitted onto the other side of the belt. A cylinder is supported and connected to one end of the support sleeve. A fixed plate is fixedly connected to the output end of the cylinder. A second motor is mounted on one side of the fixed plate, and a rotating disk is connected to the output end of the second motor. A groove is formed on one side of the rotating disk, and a spring is connected to one side of the groove. A clamping plate is connected to the other side of the spring.

[0007] Preferably, one side of the support sleeve is fitted inside the first integrated groove, and the support sleeve and the first integrated groove form a sliding structure with each other through the first threaded rod.

[0008] Preferably, there are two sets of the first threaded rods, and the two sets of the first threaded rods rotate synchronously through a belt and a first motor.

[0009] Preferably, the main body of the belt is fitted inside the mounting groove, the main body of the first motor is supported on the base frame, and the output end of the first motor is fitted inside the mounting groove.

[0010] Preferably, the rotating disk forms a mutually rotating structure with the fixed plate via a second motor, and the main body of the second motor is supported on the fixed plate.

[0011] Preferably, the cylinder is provided in two sets, and the positions of the two sets of cylinders are relatively aligned.

[0012] Preferably, the shooting mechanism includes a sliding groove, a rotating groove, a second threaded rod, a third motor, a threaded sleeve, and a camera. A sliding groove is formed on one side of the surface of the base frame, and a rotating groove is formed on the sliding groove. A second threaded rod is fitted inside the rotating groove. One end of the second threaded rod is connected to the third motor. A threaded sleeve is threadedly connected to the surface of the second threaded rod, and a camera is installed at one end of the threaded sleeve.

[0013] Preferably, the camera is provided in two sets, and the two sets of cameras are symmetrically distributed on the threaded sleeve.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the membrane product defect classification device, through the setting of the combination mechanism and the shooting mechanism, the combination mechanism completes the clamping of the membrane product through the cooperation of simple parts, and effectively improves the detection efficiency through automatic flipping. At the same time, through the cooperation of the sliding of the support sleeve and the sliding of the threaded sleeve, dynamic shooting of the object at different positions or angles can be realized, which improves the efficiency of detection and classification. Attached Figure Description

[0015] Figure 1 This is a side view of the appearance structure of this utility model;

[0016] Figure 2 This is a partially exploded cross-sectional view of the combined mechanism of this utility model;

[0017] Figure 3 This is a partially exploded cross-sectional view of the shooting mechanism of this utility model;

[0018] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0019] Figure 5 This utility model Figure 2 Enlarged structural diagram at point B.

[0020] In the diagram: 1. Base frame; 2. Assembly mechanism; 201. First integrated groove; 202. Mounting groove; 203. First threaded rod; 204. Belt; 205. Support sleeve; 206. First motor; 207. Cylinder; 208. Fixing plate; 209. Second motor; 210. Rotating disk; 211. Groove; 212. Spring; 213. Clamping plate; 3. Shooting mechanism; 301. Slide groove; 302. Rotating groove; 303. Second threaded rod; 304. Third motor; 305. Threaded sleeve; 306. Camera. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides a technical solution: a membrane product defect classification device, including a base frame 1 and a combination mechanism 2. The combination mechanism 2 is provided on one side of the surface of the base frame 1, and a shooting mechanism 3 is provided at one end of the base frame 1.

[0023] The assembly mechanism 2 includes a first integrated groove 201, a mounting groove 202, a first threaded rod 203, a belt 204, a support sleeve 205, a first motor 206, a cylinder 207, a fixing plate 208, a second motor 209, a rotating disk 210, a groove 211, a spring 212, and a clamping plate 213. The first integrated groove 201 is formed on one side of the surface of the base frame 1, and the mounting groove 202 is formed on one side of the first integrated groove 201. The first threaded rod 203 is fitted inside the mounting groove 202, and the surface of the first threaded rod 203... A belt 204 is fitted in place. A support sleeve 205 is threaded onto the surface of the first threaded rod 203. A first motor 206 is fitted into the other side of the belt 204. A cylinder 207 is supported and connected to one end of the support sleeve 205. A fixing plate 208 is fixedly connected to the output end of the cylinder 207. A second motor 209 is mounted on one side of the fixing plate 208. A rotating disk 210 is connected to the output end of the second motor 209. A groove 211 is formed on one side of the rotating disk 210. A spring 212 is connected to one side of the groove 211. On the other side of 12 is a clamping plate 213. Through the arrangement of the first integrated groove 201, mounting groove 202, first threaded rod 203, belt 204, support sleeve 205, first motor 206, cylinder 207, fixing plate 208, second motor 209, rotating disk 210, groove 211, spring 212, and clamping plate 213, in use, the groove 211 on the rotating disk 210 is connected to the clamping plate 213 via the spring 212 to achieve clamping or releasing functions, used to grip or fix the film product. Simultaneously, the cylinder... Two sets of motors 207 are arranged opposite each other. The output end drives the fixed plate 208 to achieve linear motion, which enhances the stability and adjustment accuracy of the device. When it is necessary to change the position of the membrane product, the first motor 206 is started, and the two sets of first threaded rods 203 rotate synchronously through the belt 204, so that the support sleeve 205 can move smoothly in the first integrated groove 201, thereby completing the movement of the membrane position. At the same time, the second motor 209 is installed on the fixed plate 208, which drives the rotating disk 210 to rotate, thereby completing the rapid flipping detection of the membrane.

[0024] Furthermore, one side of the support sleeve 205 is fitted inside the first integrated groove 201. The support sleeve 205 forms a sliding structure with the first integrated groove 201 through the first threaded rod 203. By setting the support sleeve 205, the support sleeve 205 is fitted inside the first integrated groove 201, and slides along the first integrated groove 201 by rotating the first threaded rod 203. It plays a role in stabilizing support, ensuring that the cylinder 207 and the fixed plate 208 can be accurately positioned in different positions. At the same time, by sliding and adjusting the position of the support sleeve 205, the working range of the fixed plate 208, the rotating disk 210, and the clamping plate 213 can be adjusted, thereby adapting to the operation requirements of different objects.

[0025] Furthermore, two sets of first threaded rods 203 are provided. The two sets of first threaded rods 203 achieve synchronous rotation through belt 204 and first motor 206. Through the arrangement of the first threaded rods 203, the first threaded rods 203 are threadedly connected to the support sleeve 205 through the threads on their surfaces, and are driven to rotate by the first motor 206, converting the rotational motion of the motor into the linear sliding of the support sleeve 205. At the same time, the support sleeve 205 slides along the first integrated groove 201, providing adjustable working positions for components such as cylinder 207, fixed plate 208 and rotating disk 210, to meet the needs of different operating scenarios.

[0026] Furthermore, the main body of the belt 204 is fitted inside the mounting groove 202, the main body of the first motor 206 is supported on the base frame 1, and the output end of the first motor 206 is fitted inside the mounting groove 202. Through the setting of the mounting groove 202, the mounting groove 202 is used to fit and fix the first threaded rod 203 and the belt 204, so that these components can be stably installed on the base frame 1, ensuring that they will not shift in position during operation. At the same time, the output end of the first motor 206 is also fitted inside the mounting groove 202, further enhancing the stability of the motor and the power transmission.

[0027] Furthermore, the rotating disk 210 forms a mutually rotating structure with the fixed plate 208 via the second motor 209. The main body of the second motor 209 is supported on the fixed plate 208. With the rotating disk 210 connected to the output end of the second motor 209, it can achieve rotational movement under the drive of the motor. Through the rotation of the rotating disk 210, the clamping plate 213 can change its angle around the axis of the rotating disk 210, thereby completing the grasping, adjustment or release operation of the object.

[0028] Furthermore, two sets of cylinders 207 are provided, and the positions of the two sets of cylinders 207 are relatively aligned. Through the arrangement of cylinders 207, the output end of cylinder 207 is connected to fixed plate 208. Through the extension and retraction of cylinder 207, fixed plate 208 is driven to achieve linear movement along the axial direction. This linear movement provides precise height or distance adjustment for the working position adjustment of rotating disk 210 and clamping plate 213, adapting to different objects or operation requirements.

[0029] Furthermore, the shooting mechanism 3 includes a sliding groove 301, a rotating groove 302, a second threaded rod 303, a third motor 304, a threaded sleeve 305, and a camera 306. A sliding groove 301 is provided on one side of the surface of the base frame 1. A rotating groove 302 is provided in the sliding groove 301. The second threaded rod 303 is fitted inside the rotating groove 302. One end of the second threaded rod 303 is connected to the third motor 304. A threaded sleeve 305 is threadedly connected to the surface of the second threaded rod 303. A camera 306 is installed at one end of the threaded sleeve 305. Through the arrangement of the sliding groove 301, the rotating groove 302, the second threaded rod 303, the third motor 304, the threaded sleeve 305, and the camera 306, the second threaded rod 303 in the shooting mechanism 3 is driven by the third motor 304, which drives the threaded sleeve 305 to slide along the sliding groove 301, realizing the horizontal movement of the camera 306. At the same time, two sets of cameras 306 are symmetrically installed on the threaded sleeve 305, which can be adjusted in angle or shoot synchronously to ensure the needs of wide-angle coverage or stereoscopic shooting.

[0030] Furthermore, two sets of cameras 306 are provided, which are symmetrically distributed on the threaded sleeve 305. Through the setting of the cameras 306, the cameras 306 are used to take real-time pictures of the object after it is clamped by the clamping plate 213 or adjusted by the rotating disk 210, and collect the image or video information of the object. Through the captured images, the object can be automatically identified, classified, located or defect detected, providing necessary data support for subsequent operations.

[0031] Working principle: First, the groove 211 on the rotating disk 210 is connected to the clamping plate 213 through the spring 212 to achieve clamping or releasing function, used to grasp or fix the film product. At the same time, two sets of cylinders 207 are arranged opposite each other, driving the fixed plate 208 to achieve linear motion through the output end, enhancing the stability and adjustment accuracy of the device. When it is necessary to change the position of the film product, the first motor 206 is started, and the two sets of first threaded rods 203 rotate synchronously through the belt 204, so that the support sleeve 205 can move smoothly in the first integrated groove 201, thereby completing the movement of the film position. At the same time, the second motor 209 is installed on the fixed plate 208, driving the rotating disk 210 to rotate, thereby completing the rapid flipping detection of the film. The second threaded rod 303 in the shooting mechanism 3 is driven by the third motor 304, driving the threaded sleeve 305 to slide along the slide groove 301, realizing the horizontal movement of the camera 306. Through the cooperation of the sliding of the support sleeve 205 and the sliding of the threaded sleeve 305, dynamic shooting of objects at different positions or angles can be realized, thereby improving the overall detection efficiency.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A membrane product defect classification device, comprising a base frame (1) and a combination mechanism (2), characterized in that: A combination mechanism (2) is provided on one side of the base frame (1), and a shooting mechanism (3) is provided at one end of the base frame (1). The combined mechanism (2) includes a first integrated groove (201), a mounting groove (202), a first threaded rod (203), a belt (204), a support sleeve (205), a first motor (206), a cylinder (207), a fixing plate (208), a second motor (209), a rotating disk (210), a groove (211), a spring (212), and a clamping plate (213). The first integrated groove (201) is provided on one side of the surface of the base frame (1), and the mounting groove (202) is provided on one side of the first integrated groove (201). The first threaded rod (203) is fitted inside the mounting groove (202), and the belt (204) is fitted on the surface of the first threaded rod (203). The first threaded rod (203) is threaded with a support sleeve (205). The other side of the belt (204) is fitted with a first motor (206). One end of the support sleeve (205) is supported and connected to a cylinder (207). The output end of the cylinder (207) is fixedly connected to a fixing plate (208). A second motor (209) is installed on one side of the fixing plate (208). The output end of the second motor (209) is connected to a rotating disk (210). A groove (211) is opened on one side of the rotating disk (210). A spring (212) is connected to one side of the groove (211). A clamping plate (213) is connected to the other side of the spring (212).

2. The membrane product defect classification device according to claim 1, characterized in that: One side of the support sleeve (205) is fitted inside the first integrated groove (201), and the support sleeve (205) and the first integrated groove (201) form a sliding structure through the first threaded rod (203).

3. The membrane product defect classification device according to claim 1, characterized in that: The first threaded rod (203) is provided in two sets, and the two sets of the first threaded rod (203) are synchronously rotated through the belt (204) and the first motor (206).

4. The membrane product defect classification device according to claim 1, characterized in that: The main body of the belt (204) is fitted inside the mounting groove (202), the main body of the first motor (206) is supported on the base frame (1), and the output end of the first motor (206) is fitted inside the mounting groove (202).

5. The membrane product defect classification device according to claim 1, characterized in that: The rotating disk (210) forms a mutually rotating structure with the fixed plate (208) via the second motor (209), and the main body of the second motor (209) is supported on the fixed plate (208).

6. The membrane product defect classification device according to claim 1, characterized in that: The cylinder (207) is provided in two sets, and the positions of the two sets of cylinders (207) are opposite to each other.

7. The membrane product defect classification device according to claim 1, characterized in that: The shooting mechanism (3) includes a slide groove (301), a rotating groove (302), a second threaded rod (303), a third motor (304), a threaded sleeve (305), and a camera (306). The slide groove (301) is provided on one side of the surface of the base frame (1). The slide groove (301) is provided with a rotating groove (302). The second threaded rod (303) is fitted inside the rotating groove (302). One end of the second threaded rod (303) is connected to the third motor (304). The surface of the second threaded rod (303) is threadedly connected to the threaded sleeve (305). One end of the threaded sleeve (305) is equipped with a camera (306).

8. The membrane product defect classification device according to claim 7, characterized in that: The camera (306) is provided in two sets, and the two sets of cameras (306) are symmetrically distributed on the threaded sleeve (305).

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