Compact siro spinning pure cotton yarn production device

By combining the conveyor belt mechanism with the drying mechanism, using electric heating rods and fans for heating, and combining the leveling mechanism to ensure that the cotton is heated evenly, the problem of uneven heat distribution in traditional drying boxes is solved, thus improving the drying efficiency of cotton.

CN223538006UActive Publication Date: 2025-11-11FUJIAN SHENGYUAN TEXTILE CO LTD
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Patent Information

Application Number
CN202423011706.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-11
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The uneven heat distribution inside traditional drying ovens leads to uneven drying of cotton. Cotton closer to the heating grid is over-dried and becomes brittle, while cotton farther away from the heating grid is not fully dried, resulting in low processing efficiency.

Method used

The system employs a conveyor belt mechanism in conjunction with a drying mechanism, utilizing electric heating rods and fans for heating, and a leveling mechanism to ensure that the cotton is heated evenly, while the conveyor belt mechanism ensures continuous drying.

Benefits of technology

This method achieves uniform drying of cotton and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cotton yarn production, and aims to provide a compact siro spinning pure cotton yarn production device which comprises baffles, the number of the baffles is two, supporting legs are fixed to the two sides of the bottom of each baffle, a supporting plate is fixed between the two baffles, air holes are formed in the supporting plate, and the air holes are communicated with the baffles. A conveying belt mechanism is installed between the two baffles, a drying mechanism is installed on the two baffles, protection plates are installed on the front face and the back face of the drying mechanism, and a flattening mechanism is installed on the protection plate on one side. In the cotton conveying process, cotton can be flattened, heated and dried, continuous drying of the cotton is guaranteed, and the processing efficiency is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of cotton yarn production technology, specifically to a compact Sirospun pure cotton yarn production device. Background Technology

[0002] Pure cotton yarn is produced from cotton using spinning machines. It includes carded yarn and combed yarn and is mainly used to produce pure cotton products. Pure cotton products have the following advantages: good moisture absorption; good moisture retention; good heat resistance; high resistance to alkali; no irritation or negative effects when in contact with the skin; long-term wear is beneficial and harmless to the human body; and good hygiene. Therefore, pure cotton products are very popular and widely used, resulting in a strong demand for pure cotton yarn.

[0003] In the cotton yarn production process, the cotton yarn raw materials need to be cleaned and dried. The traditional drying method is to put the cleaned cotton into a drying box after preliminary draining and use the electric heating grid inside the drying box for drying. In actual use, the heat distribution inside the drying box is not uniform. The cotton close to the electric heating grid is prone to over-drying and becoming brittle, while the cotton far from the electric heating grid is not fully dried, which has certain shortcomings. To address this, we propose a compact Sirospun pure cotton yarn production device. Utility Model Content

[0004] The purpose of this invention is to provide a compact Sirospun pure cotton yarn production device that can flatten and heat the cotton during the cotton conveying process, ensuring continuous drying of the cotton and greatly improving processing efficiency.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] A compact Sirospun pure cotton yarn production device includes two sets of baffles. Support legs are fixed on both sides of the bottom of each baffle. A support plate is fixed between the two sets of baffles. The support plate has ventilation holes. A conveyor belt mechanism is installed between the two sets of baffles. A drying mechanism is installed on the two sets of baffles. Protective plates are installed on the front and back of the drying mechanism. A flattening mechanism is installed on one side of the protective plate.

[0007] Compared with the prior art, the advantages of this utility model are:

[0008] This invention uses a conveyor belt mechanism in conjunction with a drying mechanism to feed cotton that has undergone preliminary draining into the conveyor belt mechanism. The cotton is dried by the cooperation of the electric heating rods and the first and second fans in the drying mechanism. At the same time, a spreading mechanism is used to spread the cotton out so that it is heated evenly, which improves the drying effect. Furthermore, the conveyor belt mechanism can ensure continuous drying of the cotton, which greatly improves the processing efficiency. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of a compact Sirospun pure cotton yarn production device according to the present invention;

[0010] Figure 2 for Figure 1 Installation diagram of the drying mechanism;

[0011] Figure 3 for Figure 2 A cross-sectional view of the leveling mechanism.

[0012] Labeling Explanation: 1. Baffle, 2. Support Leg, 3. Conveyor Belt Mechanism, 31. First Roller Shaft, 32. Fixed Plate, 33. Second Roller Shaft, 34. Wire Mesh Belt, 35. First Motor, 4. Support Plate, 5. Drying Mechanism, 51. Frame, 52. Fixed Seat, 53. First Partition Net, 54. Heating Rod, 55. First Fan, 56. Sleeve, 57. Second Fan, 58. Second Partition Net, 6. Protective Plate, 7. Leveling Mechanism, 71. Housing, 72. Second Motor, 73. Rotating Shaft, 74. First Bevel Gear, 75. Threaded Sleeve, 76. Second Bevel Gear, 77. Threaded Column, 78. Movable Plate, 79. Smoothing Plate. Detailed Implementation

[0013] The present invention will now be described in detail with reference to the accompanying drawings and embodiments:

[0014] like Figure 1-3 The diagram shown is a schematic representation of an embodiment of a compact Sirospun pure cotton yarn production apparatus provided by this utility model:

[0015] A compact Sirospun pure cotton yarn production device includes baffles 1, and there are two sets of baffles 1. Support legs 2 are fixed on both sides of the bottom of each baffle 1. A support plate 4 is fixed between the two sets of baffles 1. The support plate 4 has ventilation holes. A conveyor belt mechanism 3 is installed between the two sets of baffles 1. A drying mechanism 5 is installed on the two sets of baffles 1. Protective plates 6 are installed on the front and back of the drying mechanism 5. A flattening mechanism 7 is installed on one side of the protective plate 6.

[0016] The conveyor belt mechanism 3 includes two first roller shafts 31, which are respectively disposed between two sets of baffles 1 on both sides. The bottom ends of the baffles 1 are fixed with fixing plates 32. The two opposing fixing plates 32 on both sides are equipped with second roller shafts 33. The two first roller shafts 31 and the two second roller shafts 33 are connected by a wire mesh belt 34. A first motor 35 is installed on one side of the baffle 1, and the output end of the first motor 35 is connected to any one of the first roller shafts 31.

[0017] The support plate 4 is located between the wire mesh belts 34.

[0018] The drying mechanism 5 includes a frame 51 fixed on two sets of baffles 1. A fixing seat 52 passes through the bottom of the frame 51. A first partition net 53 is installed at the bottom of the fixing seat 52. An electric heating rod 54 is installed inside the fixing seat 52. A first fan 55 is installed at both ends of the top of the fixing seat 52. A sleeve 56 is installed at both ends of the top of the frame 51. A second fan 57 and a second partition net 58 are installed inside the sleeve 56.

[0019] The two protective plates 6 are respectively fixed to the front and back of the frame 51.

[0020] The leveling mechanism 7 includes a housing 71 fixed to the protective plate 6. A second motor 72 is installed inside the housing 71. The second motor 72 is a dual-axis motor. A rotating shaft 73 is installed on the output shaft of the second motor 72. A first bevel gear 74 is sleeved at both ends of the rotating shaft 73. Threaded sleeves 75 are rotatably connected to both sides inside the housing 71. A second bevel gear 76 is fixedly sleeved on the threaded sleeve 75. Threaded posts 77 are threadedly connected inside the threaded sleeve 75. Movable plates 78 are fixed to the bottom of the two threaded posts 77. A smoothing plate 79 is fixed to the bottom of the movable plate 78.

[0021] The two second bevel gears 76 are installed in opposite directions, and the two first bevel gears 74 respectively mesh with the corresponding second bevel gears 76 for transmission.

[0022] Furthermore, the first motor 35, the heating rod 54, the first fan 55, the second fan 57, and the second motor 72 are all electrically connected to an external power source.

[0023] The working principle of this utility model is roughly as follows:

[0024] In use, the device is connected to an external power source. The heating rod 54, the first fan 55, and the second fan 57 are activated. The heating rod 54 heats up, and the first motor 55 draws external air into the drying mechanism 5. After being heated by the heating rod 54, the air passes through the filter holes on the support plate 4 and enters between the two baffles 1. It is then discharged by the second fan 57, heating the interior of the drying mechanism 5. Next, the first motor 35 is activated. The output shaft of the first motor 35 drives the first roller 31 on one side. The two first rollers 31 and the two second rollers 33 work together to rotate the wire mesh belt 34. The second motor 72 is then activated, and its output shaft drives the rotating shaft 73 to rotate. Shaft 73 drives the first bevel gear 74 to rotate. The first bevel gear 74 drives the threaded sleeve 75 to rotate through meshing with the second bevel gear 76. The threaded sleeve 75 drives the movable plate 78 downward through threaded transmission with the threaded column 77. The movable plate 78 drives the wiping plate 79 to adjust the distance between the wiping plate 79 and the wire mesh belt 34. Then, the preliminarily drained cotton is put into one side of the wire mesh belt 34 and transported to the drying mechanism 5 through the wire mesh belt 34. When the cotton comes into contact with the wiping plate 79, it is spread out on the wire mesh belt 34. At this time, the hot air in the drying mechanism 5 dries the cotton evenly. After drying, it is conveyed to the next process through the wire mesh belt 34.

[0025] In summary, compared with the prior art, this utility model, by setting up a conveyor belt mechanism 3 in conjunction with a drying mechanism 5, allows cotton that has undergone preliminary draining to be fed into the conveyor belt mechanism 3. The cotton is dried by the cooperation of the electric heating rod 54 and the first fan 55 and the second fan 57 in the drying mechanism 5. At the same time, a spreading mechanism 7 is used to spread the cotton out, so that the cotton is heated evenly, improving the drying effect of the cotton. Furthermore, the conveyor belt mechanism 3 can ensure continuous drying of cotton, greatly improving processing efficiency.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A compact Sirospun pure cotton yarn production apparatus, comprising a baffle (1), characterized in that: There are two sets of baffles (1). Support legs (2) are fixed on both sides of the bottom of each baffle (1). A support plate (4) is fixed between the two sets of baffles (1). Ventilation holes are provided on the support plate (4). A conveyor belt mechanism (3) is installed between the two sets of baffles (1). A drying mechanism (5) is installed on the two sets of baffles (1). A protective plate (6) is installed on both the front and back of the drying mechanism (5). A flattening mechanism (7) is installed on one side of the protective plate (6).

2. The compact Sirospun pure cotton yarn production apparatus according to claim 1, characterized in that: The conveyor belt mechanism (3) includes two first roller shafts (31), which are respectively disposed between the two sides of two sets of baffles (1). The bottom ends of the baffles (1) are fixed with fixing plates (32), and the two opposing fixing plates (32) are each equipped with a second roller shaft (33). A wire mesh belt (34) is connected between the two first roller shafts (31) and the two second roller shafts (33). A first motor (35) is installed on one side of the baffle (1), and the output end of the first motor (35) is connected to any one of the first roller shafts (31).

3. The compact Sirospun pure cotton yarn production apparatus according to claim 2, characterized in that: The support plate (4) is located between the wire mesh belts (34).

4. The compact Sirospun pure cotton yarn production apparatus according to claim 1, characterized in that: The drying mechanism (5) includes a frame (51) fixed on two sets of baffles (1), a fixed seat (52) passing through the bottom of the frame (51), a first partition net (53) installed at the bottom of the fixed seat (52), an electric heating rod (54) installed inside the fixed seat (52), a first fan (55) installed at both ends of the top of the fixed seat (52), a sleeve (56) installed at both ends of the top of the frame (51), and a second fan (57) and a second partition net (58) installed inside the sleeve (56).

5. The compact Sirospun pure cotton yarn production apparatus according to claim 4, characterized in that: The two protective plates (6) are fixed to the front and back of the frame (51) respectively.

6. The compact Sirospun pure cotton yarn production apparatus according to claim 1, characterized in that: The leveling mechanism (7) includes a housing (71) fixed on a protective plate (6). A second motor (72) is installed inside the housing (71). The second motor (72) is a dual-axis motor. A rotating shaft (73) is installed on the output shaft of the second motor (72). A first bevel gear (74) is sleeved on both ends of the rotating shaft (73). Threaded sleeves (75) are rotatably connected to both sides inside the housing (71). A second bevel gear (76) is fixedly sleeved on the threaded sleeve (75). Threaded posts (77) are threadedly connected inside the threaded sleeve (75). Movable plates (78) are fixed to the bottom of the two threaded posts (77). A smoothing plate (79) is fixed to the bottom of the movable plate (78).

7. The compact Sirospun pure cotton yarn production apparatus according to claim 6, characterized in that: The two second bevel gears (76) are installed in opposite directions, and the two first bevel gears (74) mesh with the corresponding second bevel gears (76) respectively.