Continuous electric brush assembling device

Abstract

The utility model discloses a continuous electric brush assembling device, which belongs to the technical field of electric brush damping fin mounting equipment and comprises a processing table, and a conveying device is arranged on the processing table. The mounting frame is fixedly mounted on the front side wall surface of the processing table; the pasting device is arranged on the mounting frame; the pasting device comprises a second air cylinder fixedly installed on the rear side wall face of the installation frame. The mounting sleeve is arranged on the machining table; the vacuum suction cup is slidably mounted in the mounting sleeve and fixedly connected with the telescopic end of the second air cylinder; the connecting groove is formed in the top wall surface of the mounting sleeve and is T-shaped; the feeding frame is fixedly mounted on the top wall surface of the mounting sleeve and corresponds to the interior of the front side of the connecting groove; and an auxiliary mechanism. By arranging the mounting frame, the process of taking the damping fins can be removed, time is saved, production efficiency is improved, products can be continuously conveyed by arranging the conveying device, working efficiency is improved, products of various thicknesses can be operated, and the application range is widened.

Description

Technical Field

[0001] This utility model relates to the technical field of brush damping sheet installation equipment, specifically to a continuous brush assembly device. Background Technology

[0002] Brushes are mostly mounted on commutators or slip rings and are sliding contact bodies [1] with characteristics such as smoothness, wear resistance, and good conductivity. Depending on the application, they are either partially metal parts (copper, silver, molybdenum) or made entirely of metal.

[0003] A search revealed that CN217240518U discloses a damping sheet assembly mechanism, which relates to the technical field of automatic motor assembly equipment. The damping sheet assembly mechanism includes a positioning component for positioning the damping sheet, a damping sheet transfer component for moving the position of the damping sheet, and a material picking component for picking up the damping sheet. The positioning component is located above the damping sheet transfer component, and the material picking component is located beside the damping sheet transfer component.

[0004] When using the aforementioned known technology, it is necessary to first attach a set of damping sheets, and then clamp another set of damping sheets before the next attachment work can be carried out. This undoubtedly increases the overall operation process and is not conducive to the overall processing efficiency.

[0005] Based on this, the present invention designs a continuous brush assembly device to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a continuous brush assembly device.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A continuous brush assembly device includes a processing table with a conveying device on the processing table; a mounting frame fixedly installed on the front side wall of the processing table; and an adhesive device installed on the mounting frame.

[0009] The bonding device includes a cylinder two fixedly installed on the rear wall of the mounting frame; a mounting sleeve set on the processing table; a vacuum suction cup slidably installed inside the mounting sleeve and fixedly connected to the telescopic end of the cylinder two; a connecting groove formed in the top wall of the mounting sleeve, the connecting groove being T-shaped; a feeding rack fixedly installed inside the top wall of the mounting sleeve corresponding to the front side of the connecting groove; and auxiliary mechanisms.

[0010] The mounting frame is equipped with a displacement device, and the feeding frame is equipped with a material conveying mechanism.

[0011] Furthermore, the conveying device includes two sets of mounting slots formed on the top wall of the lower side of the processing table; two sets of rotating rollers rotatably mounted on the rear wall of the rear mounting slot; a conveyor belt assembly movably mounted inside the rear mounting slot, the two sets of rotating rollers being connected by the conveyor belt assembly; a movable baffle movably mounted on the front mounting slot, the movable baffle being L-shaped; two sets of movable rollers rotatably mounted on the bottom wall of the movable baffle; and a cylinder fixedly mounted on the rear wall of the processing table.

[0012] Furthermore, the two sets of mounting slots cut the processing table into a stepped shape, with the depth of the front mounting slot being greater than that of the rear mounting slot. A drive motor that rotates the two sets of rotating rollers is fixedly installed inside the processing table. The output end of the drive motor is fixedly connected to the left rotating roller. The mounting sleeve is fixedly installed on the top wall of the movable baffle. The outer wall of the movable roller is in rolling contact with the bottom wall of the front mounting slot. The telescopic end of the cylinder is fixedly connected to the rear wall of the vertical end of the movable baffle.

[0013] Furthermore, the displacement device includes a limiting groove formed on the top wall of the mounting frame; a limiting slider slidably connected inside the limiting groove; a limiting slot formed on the top wall of the limiting slider, with the horizontal end of the feed frame being T-shaped; a limiting rod fixedly installed inside the limiting groove and slidably connected to the limiting slider; a threaded rod rotatably installed inside the limiting groove and threadedly connected to the limiting slider; and a motor fixedly installed on the left side wall of the mounting frame.

[0014] Furthermore, the bottom wall of the horizontal end of the feeding rack is slidably connected to the limiting slot, the output end of motor one is fixedly connected to the left end of the threaded rod, and two sets of limiting slots, limiting sliders, feeding racks and conveying mechanisms are provided.

[0015] Furthermore, the material conveying mechanism includes two sets of transmission rollers rotatably installed inside the feed rack; a conveyor belt assembly 2 movably installed inside the feed rack, with the two sets of transmission rollers connected by the conveyor belt assembly 2; and a motor 2 fixed to the left side wall of the feed rack, with the output ends of the motor 2 fixedly connected to the front transmission rollers 2.

[0016] Furthermore, the auxiliary mechanism includes a fixed plate fixedly installed on the top wall of the mounting sleeve, corresponding to the rear side of the connecting groove; a mounting plate slidably connected to the rear side of the connecting groove, the mounting plate being concave; a movable roller rotatably installed inside the mounting plate; a spring fixedly installed on the fixed plate and the mounting plate near the wall surface; and a connecting slide rod fixedly installed on the top wall of the mounting plate, with its lower end movably passing through the inside of the spring.

[0017] Furthermore, the lower outer wall of the movable roller is located inside the mounting sleeve, and the connecting slide rod and spring are movably connected, with the lower outer wall of the connecting slide rod movably penetrating through the horizontal end of the fixed plate.

[0018] Compared with the prior art, the advantages of this utility model are as follows: 1. By setting up the mounting bracket, the process of picking up and removing the damping sheet can be eliminated, saving time and improving production efficiency.

[0019] 2. By setting up a conveyor device, products can be continuously transported, improving work efficiency and enabling the handling of products of various thicknesses, thus expanding the scope of application.

[0020] 3. By setting up a material conveying mechanism, the damping plates can be continuously conveyed, improving work efficiency. By setting up two sets of feeding racks, production delays caused by maintenance can be avoided. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the entire utility model from the right side.

[0023] Figure 2 This is a front view of the entire utility model;

[0024] Figure 3 This is a schematic diagram of the left side of the entire utility model;

[0025] Figure 4 This is a schematic diagram of the overall adhesive device of this utility model;

[0026] Figure 5 This is a schematic diagram of the overall mounting bracket of this utility model;

[0027] Figure 6 This is an overall schematic diagram of the mounting sleeve of this utility model;

[0028] Figure 7 This is a schematic diagram of the overall structure of the fixing plate of this utility model.

[0029] The labels in the diagram represent:

[0030] 1. Processing table; 2. Conveying device; 21. Mounting groove; 22. Rotating roller one; 23. Conveyor belt assembly one; 24. Moving baffle; 25. Moving roller; 26. Cylinder one; 3. Mounting frame; 31. Displacement device; 311. Limiting slide groove; 312. Limiting slider; 313. Limiting slot; 314. Limiting slide rod; 315. Threaded rod; 316. Motor one; 4. Adhesive device; 41. Cylinder two; 42. Vacuum suction cup; 43. Mounting sleeve; 44. Connecting groove; 45. Feeding frame; 451. Conveying mechanism; 4511. Conveyor belt assembly two; 4512. Transmission roller two; 4513. Motor two; 46. Auxiliary mechanism; 461. Fixing plate; 462. Mounting plate; 463. Spring; 464. Connecting slide rod; 465. Moving roller; 466. Limiting baffle. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0032] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0033] The present invention will be further described below with reference to the embodiments.

[0034] Example 1: Please refer to the appendix of the instruction manual. Figure 1 - Figure 6 A continuous brush assembly device includes a processing table 1, a conveying device 2 on the processing table 1, a mounting frame 3 fixedly installed on the front side wall of the processing table 1, and an adhesive device 4 installed on the mounting frame 3.

[0035] The bonding device 4 includes a second cylinder 41 fixedly installed on the rear wall of the mounting frame 3; a mounting sleeve 43 set on the processing table 1; a vacuum suction cup 42 slidably installed inside the mounting sleeve 43 and fixedly connected to the telescopic end of the second cylinder 41; a connecting groove 44 formed in the top wall of the mounting sleeve 43; a feeding rack 45 fixedly installed on the top wall of the mounting sleeve 43 corresponding to the front side of the connecting groove 44; and an auxiliary mechanism 46.

[0036] The mounting frame 3 is equipped with a displacement device 31, and the feeding frame 45 is equipped with a material conveying mechanism 451.

[0037] In practical use, the brush product coated with adhesive is transported to the bonding device 4 via the conveying device 2 for processing. This facilitates product transport. The damping sheets with adhesive are placed one by one into the vertical end of the feeding rack 45. The lowest damping sheet falls through the connecting groove 44 into the mounting sleeve 43, with the damping sheet slightly smaller than the inside of the mounting sleeve 43. The damping sheet is then adsorbed and positioned by the vacuum suction cup 42. Next, the telescopic end of the cylinder 41 extends, and the vacuum suction cup 42 moves towards the brush, carrying the damping sheet onto the mounting sleeve 43. The internal movement of the vacuum suction cup 42 continues until the damping plate and the brush adhesive application position are aligned. The vacuum suction cup 42 releases its positioning of the damping plate, and the extension end of the control cylinder 41 retracts, causing the vacuum suction cup 42 to return to its original position. At this time, the vacuum suction cup 42 is located in front of the vertical end of the feeding rack 45, and the damping plate located inside the vertical end of the feeding rack 45 moves downward under the action of gravity. At this time, the lowest damping plate will fall into the inside of the mounting sleeve 43 for the next set of products to be pasted. The entire process eliminates the process of gripping the damping plate, saving processing time and improving processing efficiency.

[0038] Example 2: Based on Example 1, please refer to the appendix of the instruction manual. Figure 1 - Figure 4 The conveying device 2 includes two sets of mounting grooves 21 formed on the top wall of the lower end of the processing table 1, which cut the processing table 1 into a stepped shape. The depth of the front mounting groove 21 is greater than that of the rear mounting groove 21. Two sets of rotating rollers 22 are rotatably mounted on the rear wall of the rear mounting groove 21. A drive motor for rotating the two sets of rotating rollers 22 is fixedly installed inside the processing table 1. The output end of the drive motor is fixedly connected to the left rotating roller 22. A conveyor belt assembly 23 is movably mounted inside the rear mounting groove 21. Rotating roller 22 is connected to the conveyor belt assembly 23; a movable baffle 24 is movably installed in the front mounting groove 21, the movable baffle 24 is L-shaped, and the mounting sleeve 43 is fixedly installed on the top wall of the movable baffle 24; two sets of movable rollers 25 are rotatably installed on the bottom wall of the movable baffle 24, and the outer wall of the movable rollers 25 and the bottom wall of the front mounting groove 21 are in rolling contact; and a cylinder 26 is fixedly installed on the rear wall of the processing table 1, the telescopic end of the cylinder 26 is fixedly connected to the rear wall of the vertical end of the movable baffle 24.

[0039] In practical use, the drive motor is turned on, and its output end rotates the left rotating roller 22. With the cooperation of the right rotating roller 22, the conveyor belt assembly 23 starts to rotate. The brush can be continuously placed on the upper side wall of the conveyor belt assembly 23 for continuous product transportation and processing. In addition, the extension or retraction end of the cylinder 26 can be controlled, and the moving baffle 24 can move away from or closer to the conveyor belt assembly 23, thereby changing the distance between the rear side wall of the rear mounting groove 21 and the moving baffle 24 to accommodate products of various thicknesses and improve functionality and applicability.

[0040] Example 3: Based on Example 1, please refer to the appendix of the instruction manual. Figure 3 - Figure 7 The displacement device 31 includes a limiting groove 311 formed on the top wall of the mounting frame 3; a limiting slider 312 slidably connected inside the limiting groove 311; a limiting slot 313 formed on the top wall of the limiting slider 312; the horizontal end of the feeding frame 45 is T-shaped, and the bottom wall of the horizontal end of the feeding frame 45 is slidably connected to the limiting slot 313; a limiting rod 314 fixedly installed inside the limiting groove 311 and slidably connected to the limiting slider 312; a threaded rod 315 rotatably installed inside the limiting groove 311 and threadedly connected to the limiting slider 312; and a motor 316 fixedly installed on the left side wall of the mounting frame 3, with the output end of the motor 316 fixedly connected to the left end of the threaded rod 315. The limiting slot 313, the limiting slider 312, the feeding frame 45, and the conveying mechanism 451 are all provided with two sets.

[0041] The material conveying mechanism 451 includes two sets of drive rollers 4512 rotatably installed inside the feed rack 45; a conveyor belt assembly 4511 movably installed inside the feed rack 45, with the two sets of drive rollers 4512 connected by the conveyor belt assembly 4511; and a motor 4513 fixed to the left side wall of the feed rack 45, with the output ends of the motor 4513 fixedly connected to the drive rollers 4512 on the front side.

[0042] The auxiliary mechanism 46 includes a fixed plate 461 fixedly installed on the top wall of the mounting sleeve 43, corresponding to the rear side of the connecting groove 44; a mounting plate 462 slidably connected to the rear side of the connecting groove 44, the mounting plate 462 being concave; a movable roller 465 rotatably installed inside the mounting plate 462, the lower outer wall of the movable roller 465 being located inside the mounting sleeve 43; a spring 463 fixedly installed on the walls of the fixed plate 461 and the mounting plate 462 close to each other; and a connecting slide rod 464 fixedly installed on the top wall of the mounting plate 462, the lower end of which movably passes through the interior of the spring 463, the connecting slide rod 464 and the spring 463 being movably connected, the lower outer wall of the connecting slide rod 464 movably passing through the horizontal end of the fixed plate 461.

[0043] In practical use, motor 2 4513 is turned on, and the output end of motor 2 4513 drives the front transmission roller 2 4512 to rotate. With the cooperation of the rear transmission roller 2 4512, the conveyor belt assembly 2 4511 starts to rotate, which can continuously transport the damping plate from the front end of the feed rack 45 to the rear end of the feed rack 45, enabling continuous feeding and improving processing efficiency. In addition, by driving motor 1 316 and making the threaded rod 315 rotate in the forward direction, under the limit of the limit slide rod 314, the limit slider 312 will move to the left inside the limit slide groove 311. The vertical end of the left feed rack 45 will move away from the position between the fixed plate 461 and the limit baffle 466, and the right feed rack 45 will be locked into the position between the limit baffle 466 and the fixed plate 461. By setting two sets of feed racks 45, if one set is damaged, the other set of feed racks 45 can work normally, avoiding production delays caused by maintenance.

[0044] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A continuous brush assembly device, comprising a processing table (1), characterized in that: The processing table (1) is provided with a conveying device (2); a mounting frame (3) fixedly installed on the front side wall of the processing table (1); and an adhesive device (4) installed on the mounting frame (3); The pasting device (4) includes a second cylinder (41) fixedly installed on the rear wall of the mounting frame (3); a mounting sleeve (43) set on the processing table (1); a vacuum suction cup (42) slidably installed inside the mounting sleeve (43) and fixedly connected to the telescopic end of the second cylinder (41); a connecting groove (44) opened on the top wall of the mounting sleeve (43), the connecting groove (44) being T-shaped; a feeding rack (45) fixedly installed on the top wall of the mounting sleeve (43) corresponding to the front side of the connecting groove (44); and an auxiliary mechanism (46). The mounting frame (3) is equipped with a displacement device (31), and the feeding frame (45) is equipped with a material conveying mechanism (451).

2. The continuous brush assembly device according to claim 1, characterized in that, The conveying device (2) includes two sets of mounting slots (21) opened on the top wall of the lower end of the processing table (1); two sets of rotating rollers (22) rotatably mounted on the rear wall of the rear mounting slot (21); a conveyor belt assembly (23) movably mounted inside the rear mounting slot (21), the two sets of rotating rollers (22) being connected by the conveyor belt assembly (23); a movable baffle (24) movably mounted on the front mounting slot (21), the movable baffle (24) being L-shaped; two sets of movable rollers (25) rotatably mounted on the bottom wall of the movable baffle (24); and a cylinder (26) fixedly mounted on the rear wall of the processing table (1).

3. The continuous brush assembly device according to claim 2, characterized in that, The two sets of mounting slots (21) cut the processing table (1) into a stepped shape. The depth of the front mounting slot (21) is deeper than that of the rear mounting slot (21). The processing table (1) is fixedly installed with a drive motor that rotates two sets of rotating rollers (22). The output end of the drive motor is fixedly connected to the left rotating roller (22). The mounting sleeve (43) is fixedly installed on the top wall of the movable baffle (24). The outer wall of the movable roller (25) and the bottom wall of the front mounting slot (21) are in rolling contact. The telescopic end of the cylinder (26) is fixedly connected to the rear wall of the vertical end of the movable baffle (24).

4. The continuous brush assembly device according to claim 3, characterized in that, The displacement device (31) includes a limiting slide groove (311) formed on the top wall of the mounting frame (3); a limiting slider (312) slidably connected inside the limiting slide groove (311); a limiting slot (313) formed on the top wall of the limiting slider (312); the horizontal end of the feed rack (45) is T-shaped; a limiting slide rod (314) fixedly installed inside the limiting slide groove (311) and slidably connected to the limiting slider (312); a threaded rod (315) rotatably installed inside the limiting slide groove (311) and threadedly connected to the limiting slider (312); and a motor (316) fixedly installed on the left side wall of the mounting frame (3).

5. The continuous brush assembly device according to claim 4, characterized in that, The bottom wall of the horizontal end of the feed rack (45) is slidably connected to the limiting slot (313), the output end of the motor (316) is fixedly connected to the left end of the threaded rod (315), and two sets of limiting slot (313), limiting slider (312), feed rack (45) and conveying mechanism (451) are provided.

6. The continuous brush assembly device according to claim 5, characterized in that, The material conveying mechanism (451) includes two sets of transmission rollers (4512) rotatably installed inside the feed rack (45); a conveyor belt assembly (4511) movably installed inside the feed rack (45), the two sets of transmission rollers (4512) being connected by transmission through the conveyor belt assembly (4511); and a motor (4513) fixed on the left side wall of the feed rack (45), the output end of which is fixedly connected to the front transmission rollers (4512).

7. The continuous brush assembly device according to claim 6, characterized in that, The auxiliary mechanism (46) includes a fixed plate (461) fixedly installed inside the rear side of the connecting groove (44) on the top wall of the mounting sleeve (43); a mounting plate (462) slidably connected inside the rear side of the connecting groove (44), the mounting plate (462) being concave; a movable roller (465) rotatably installed inside the mounting plate (462); a spring (463) fixedly installed on the wall surfaces of the fixed plate (461) and the mounting plate (462) close to each other; and a connecting slide rod (464) fixedly installed on the top wall surface of the mounting plate (462) with its lower end movably passing through the inside of the spring (463).

8. The continuous brush assembly device according to claim 7, characterized in that, The lower outer wall of the movable roller (465) is located inside the mounting sleeve (43), and the connecting slide rod (464) and the spring (463) are movably connected. The lower outer wall of the connecting slide rod (464) movably passes through the horizontal end of the fixing plate (461).

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