Cable assembly line processing and disassembling equipment

By using the lifting, cutting, and clamping mechanisms of the cable assembly line dismantling equipment, the problems of high difficulty and resource waste in traditional cable dismantling manual cutting are solved, achieving precise cutting and stable clamping, and reducing costs and material losses.

CN223540144UActive Publication Date: 2025-11-11GANSU XINCHENG ENG QUALITY INSPECTION CO LTD +1
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Patent Information

Application Number
CN202422653710.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-11
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Traditional cable dismantling involves difficult manual cutting, which can easily damage internal materials and has poor adaptability to different cable specifications, increasing labor and resource waste.

Method used

The cable assembly line dismantling equipment includes a lifting mechanism, a cutting mechanism, a clamping mechanism, and a conveying mechanism. Through motor-driven gears and threaded rods, it achieves precise cutting and stable clamping, adapting to cables of different sizes.

Benefits of technology

It improves the stability and accuracy of cable dismantling, reduces material loss, lowers costs, and enhances the practicality and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable disassembly, and discloses cable assembly line processing and disassembling equipment which comprises a lifting mechanism, a cutting mechanism, a clamping mechanism and a conveying mechanism. The lifting mechanism is located at the bottom of the cutting mechanism, the clamping mechanism is located at the bottom of the cutting mechanism, the conveying mechanism is located on the front face of the lifting mechanism, the lifting mechanism comprises a workbench, a supporting plate is fixedly connected to the top of the workbench, and a supporting seat is fixedly connected to the front face of the workbench. The motor drives the fixing rod to rotate, the fixing rod is fixed to the gear, meanwhile, the fixing rod rotates in the workbench, when the gear is meshed with the rack, the sliding block fixed to the outer wall of the rack slides on the outer wall of the sliding groove, and therefore it is guaranteed that the rack cannot deviate in the moving process, and the stability of equipment is improved; and meanwhile, the cutting knife can be driven to move, the cable can be cut at different depths, and through precise cutting, the material loss can be effectively reduced, and the cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of cable dismantling technology, and in particular to cable assembly line dismantling equipment. Background Technology

[0002] Cables are conductors used to transmit electrical energy or signals. They are typically composed of multiple conductors (such as copper or aluminum wires) and insulating materials. They are used to transmit electrical energy and connect power plants, substations, and user terminals. They usually have high voltage withstand capabilities and good external insulation and protection measures.

[0003] Traditional cable dismantling requires manual cutting tools to scrape away the cable insulation. The variety of cable specifications, insulation thickness, and conductor core placement presents challenges for operators, especially for cables with a diameter greater than 10 mm², where the increased insulation thickness makes cutting more difficult. Furthermore, discarded cables often exhibit bending and twisting during dismantling and transportation; manual cutting can easily deviate, cutting the conductor core and affecting the stripping effect. Bending and twisting areas also require manual correction before cutting. This not only increases labor costs but also increases the risk of damage to internal recyclable materials during cutting, leading to resource waste. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a cable assembly line processing and dismantling equipment.

[0005] This utility model is achieved using the following technical solution: a cable assembly line processing and dismantling equipment, comprising a lifting mechanism, a cutting mechanism, a clamping mechanism, and a conveying mechanism. The lifting mechanism is located at the bottom of the cutting mechanism, the clamping mechanism is located at the bottom of the cutting mechanism, and the conveying mechanism is located in front of the lifting mechanism. The lifting mechanism includes a worktable, a support plate fixedly connected to the top of the worktable, and a support base fixedly connected to the front of the worktable. A groove is formed on the inner wall of the support plate, a slider is slidably connected to the outer wall of the groove, a rack is fixedly connected to the outer wall of the slider, the rack meshes with a gear, a fixed rod is fixedly connected inside the gear, the fixed rod is rotatably connected inside the worktable, and a motor is fixedly connected to the end of the fixed rod away from the gear. The motor is fixedly connected to the outer wall of the support base.

[0006] Through the above technical solution, the motor drives the fixed rod to rotate. The fixed rod is fixed to the gear and rotates inside the worktable. When the gear meshes with the rack, the slider fixed on the outer wall of the rack slides on the outer wall of the groove, thus ensuring that the rack will not deviate during movement, increasing the stability of the equipment. At the same time, it can also drive the cutting blade to move, which can cut the cable to different depths. Through precise cutting, material loss can be effectively reduced and costs can be lowered.

[0007] As a further improvement to the above solution, the cutting mechanism includes a fixed plate, which is fixedly connected to the outer wall of the support plate. A motor is fixedly connected to the top of the fixed plate, and a wheel is fixedly connected to the output end of the motor. A belt is rotatably connected to the outer wall of the wheel, and a wheel is rotatably connected to the inner wall of the belt. A fixed rod is fixedly connected to the right side of the wheel, and the fixed rod is rotatably connected inside the fixed plate. A cutting blade is fixedly connected to the outer wall of the fixed rod.

[0008] With the above technical solution, motor 1 drives belt to rotate via pulley 1, belt drives fixed rod 1 to rotate via pulley 1, and fixed cutting blade is fixed on the outer wall of fixed rod 1, so that the cutting blade rotates to cut the outer wall of the cable, making it convenient for personnel to recycle the internal materials.

[0009] As a further improvement to the above solution, the clamping mechanism includes a support base one, which is fixedly connected to the right side of the workbench. The workbench has an inner groove inside and a sliding groove one on its inner wall. A bidirectional threaded rod is fixedly connected to the left side of the support base one, and a slider one is fixedly connected to the end of the bidirectional threaded rod away from the motor two.

[0010] As a further improvement to the above solution, the slider one is rotatably connected to the outer wall of the inner groove, the bidirectional threaded rod is threadedly connected to the support plate one, the outer wall of the support plate one is fixedly connected to the slider two, the slider two is slidably connected to the outer wall of the slide groove one, the outer wall of the support plate one is fixedly connected to the clamp, and the outer wall of the clamp is provided with a clearance groove.

[0011] Through the above technical solution, motor 2 drives the bidirectional threaded rod to move, and at the same time, the bidirectional threaded rod slides through slider 2 and slide groove 1 to prevent support plate 1 from deviating during the movement. Meanwhile, the bidirectional threaded rod drives the clamp to move through the threaded connection with support plate 1, thereby completing the limit of the cable. The bidirectional threaded rod can also limit cables of different sizes, increasing the practicality of the equipment.

[0012] As a further improvement to the above solution, the conveying mechanism includes a second support base, which is fixedly connected to the outer wall of a first support plate. The top of the second support base is fixedly connected to a third motor. A second rotating wheel is fixedly connected to the output end of the third motor. A first belt is rotatably connected to the outer wall of the second rotating wheel, and a third rotating wheel is rotatably connected to the inner wall of the first belt.

[0013] As a further improvement to the above scheme, a rotating rod is fixedly connected inside the rotating wheel three, the rotating rod is rotatably connected inside the support plate one, a transmission gear is fixedly connected to the outer wall of the rotating rod, and a rotating wheel four is fixedly connected to the top of the rotating rod.

[0014] As a further improvement to the above solution, a fixing block is fixedly connected to the front of the support plate, a fixing plate 1 is fixedly connected to the outer wall of the fixing block, a sliding groove 2 is opened inside the fixing plate 1, a connecting rod is fixedly connected to the inner wall of the fixing plate 1, a slider 3 is slidably connected to the outer wall of the sliding groove 2, a fixing block 1 is fixedly connected to the outer wall of the slider 3, the fixing block 1 is slidably connected to the outer wall of the connecting rod, a spring is contacted on the outer wall of the connecting rod, a rotating rod 1 is fixedly connected to the bottom of the fixing block 1, a rotating wheel 5 is rotatably connected to the outer wall of the rotating rod 1, a belt 2 is rotatably connected to the outer wall of the rotating wheel 5, and the belt 2 is rotatably connected to the outer wall of the rotating wheel 4.

[0015] Through the above technical solution, motor three drives pulley three to rotate via belt one. Pulley three is fixed to rotating rod, and transmission gear is fixed to the outer wall of rotating rod. When the cable enters the fixture, the transmission gear contacts the outer surface of the cable through the clearance groove, thereby driving the cable to move. In order to prevent belt two from breaking due to fixture displacement when processing cables of different sizes, a sliding groove two is opened inside the fixed plate one. The sliding groove two allows the fixed block one to slide inside via slider three. A sliding connecting rod slides inside the fixed block one, and the outer wall of the connecting rod contacts a spring. The spring contacts the fixed block one and applies a reaction force. At the bottom of the fixed block one, the rotating rod one drives pulley five to rotate. Pulley five rotates with pulley four via belt two. When pulley four is displaced, the spring will always keep belt two in a taut state to prevent it from disengaging.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention uses a motor to drive a fixed rod to rotate. The fixed rod is fixed to a gear and rotates inside the worktable. When the gear meshes with the rack, the slider fixed to the outer wall of the rack slides on the outer wall of the groove, thus ensuring that the rack does not deviate during movement, increasing the stability of the equipment. At the same time, it can also drive the cutting blade to move, which can cut cables to different depths. Through precise cutting, material loss can be effectively reduced and costs can be lowered.

[0018] This invention uses a motor to drive a bidirectional threaded rod, which slides through a slider and a groove to prevent the support plate from shifting during movement. The bidirectional threaded rod, connected to the support plate, also drives the clamp to move, thus limiting the cable. The bidirectional threaded rod can also limit cables of different sizes, increasing the practicality of the equipment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the lifting mechanism of this utility model;

[0021] Figure 3 This utility model Figure 2 Enlarged structural diagram of section A in the middle;

[0022] Figure 4 This is a schematic diagram of the cutting mechanism structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the clamping mechanism of this utility model;

[0024] Figure 6 This is a schematic diagram of the conveying mechanism of this utility model;

[0025] Figure 7 This utility model Figure 6 Enlarged structural diagram of section B;

[0026] Figure 8 This is a cross-sectional structural diagram of the conveying mechanism of this utility model.

[0027] Explanation of key symbols:

[0028] 1. Lifting Mechanism; 101. Workbench; 102. Support Plate; 103. Support Base; 104. Slide Groove; 105. Slider; 106. Rack; 107. Gear; 108. Fixed Rod; 109. Motor; 2. Cutting Mechanism; 201. Fixed Plate; 202. Motor One; 203. Rotary Wheel; 204. Belt; 205. Rotary Wheel One; 206. Fixed Rod One; 207. Cutting Blade; 3. Clamping Mechanism; 301. Support Base One; 302. Inner Groove; 303. Slide Groove One; 304. Motor Two; 305. Double-Sided Threaded Rod; 306. Slide Groove... 307. Support plate 1; 308. Slider 2; 309. Fixture; 310. Clearance groove; 4. Conveying mechanism; 401. Support base 2; 402. Motor 3; 403. Rotary wheel 2; 404. Belt 1; 405. Rotary wheel 3; 406. Rotating rod; 407. Transmission gear; 408. Rotary wheel 4; 409. Fixed block; 410. Fixed plate 1; 411. Slide groove 2; 412. Connecting rod; 413. Slider 3; 414. Fixed block 1; 415. Spring; 416. Rotating rod 1; 417. Rotary wheel 5; 418. Belt 2. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0030] Example:

[0031] Please combine Figure 1-8The cable assembly line processing and dismantling equipment of this embodiment includes a lifting mechanism 1, a cutting mechanism 2, a clamping mechanism 3, and a conveying mechanism 4. The lifting mechanism 1 is located at the bottom of the cutting mechanism 2, the clamping mechanism 3 is located at the bottom of the cutting mechanism 2, and the conveying mechanism 4 is located at the front of the lifting mechanism 1.

[0032] The lifting mechanism 1 includes a worktable 101, a support plate 102 fixedly connected to the top of the worktable 101, a support base 103 fixedly connected to the front of the worktable 101, a groove 104 opened on the inner wall of the support plate 102, a slider 105 slidably connected to the outer wall of the groove 104, a rack 106 fixedly connected to the outer wall of the slider 105, a gear 107 meshing with the rack 106, a fixed rod 108 fixedly connected inside the gear 107, the fixed rod 108 rotatably connected inside the worktable 101, a motor 109 fixedly connected to the end of the fixed rod 108 away from the gear 107, and the motor 109 fixedly connected to the outer wall of the support base 103.

[0033] The cutting mechanism 2 includes a fixed plate 201, which is fixedly connected to the outer wall of the support plate 102. A motor 202 is fixedly connected to the top of the fixed plate 201. A rotating wheel 203 is fixedly connected to the output end of the motor 202. A belt 204 is rotatably connected to the outer wall of the rotating wheel 203. A rotating wheel 205 is rotatably connected to the inner wall of the belt 204. A fixed rod 206 is fixedly connected to the right side of the rotating wheel 205. The fixed rod 206 is rotatably connected inside the fixed plate 201. A cutting blade 207 is fixedly connected to the outer wall of the fixed rod 206.

[0034] The clamping mechanism 3 includes a support base 301, which is fixedly connected to the right side of the workbench 101. The workbench 101 has an inner groove 302 inside and a sliding groove 303 on its inner wall. A bidirectional threaded rod 305 is fixedly connected to the left side of the support base 301. A slider 306 is fixedly connected to the end of the bidirectional threaded rod 305 away from the motor 304.

[0035] Slider 1 306 is rotatably connected to the outer wall of the inner groove 302. The bidirectional threaded rod 305 is threadedly connected to the support plate 1 307. Slider 2 308 is fixedly connected to the outer wall of the support plate 1 307. Slider 2 308 is slidably connected to the outer wall of the slide groove 1 303. The clamp 309 is fixedly connected to the outer wall of the support plate 1 307. The clamp 309 has a clearance groove 310 on its outer wall.

[0036] The conveying mechanism 4 includes a second support base 401, which is fixedly connected to the outer wall of a first support plate 307. The top of the second support base 401 is fixedly connected to a third motor 402. A second rotating wheel 403 is fixedly connected to the output end of the third motor 402. A first belt 404 is rotatably connected to the outer wall of the second rotating wheel 403. A third rotating wheel 405 is rotatably connected to the inner wall of the first belt 404.

[0037] Rotating rod 406 is fixedly connected inside rotating wheel 3 405. Rotating rod 406 is rotatably connected inside support plate 1 307. Transmission gear 407 is fixedly connected to the outer wall of rotating rod 406. Rotating wheel 408 is fixedly connected to the top of rotating rod 406.

[0038] A fixing block 409 is fixedly connected to the front of the support plate 102. A fixing plate 410 is fixedly connected to the outer wall of the fixing block 409. A sliding groove 411 is opened inside the fixing plate 410. A connecting rod 412 is fixedly connected to the inner wall of the fixing plate 410. A slider 413 is slidably connected to the outer wall of the sliding groove 411. A fixing block 414 is fixedly connected to the outer wall of the slider 413. The fixing block 414 is slidably connected to the outer wall of the connecting rod 412. A spring 415 is provided in contact with the outer wall of the connecting rod 412. A rotating rod 416 is fixedly connected to the bottom of the fixing block 414. A rotating wheel 417 is rotatably connected to the outer wall of the rotating rod 416. A belt 418 is rotatably connected to the outer wall of the rotating wheel 408.

[0039] The implementation principle of the cable assembly line processing and dismantling equipment in this embodiment is as follows: Motor 2 304 drives the bidirectional threaded rod 305 to move. Simultaneously, the bidirectional threaded rod 305 slides through slider 2 308 and slides against groove 1 303, preventing the support plate 1 307 from shifting during movement. Furthermore, the bidirectional threaded rod 305, through its threaded connection with the support plate 1 307, drives the clamp 309 to move, thereby limiting the cable. The bidirectional threaded rod 305 can also limit cables of different sizes, increasing the equipment's practicality. Motor 3 402 drives the pulley 3 405 to rotate via belt 1 404. Rotary wheel 3 405 is fixed to rotating rod 406. Transmission gear 407 is fixed to the outer wall of rotating rod 406. When the cable enters the clamp 309, transmission gear 407 contacts the outer surface of the cable through relief groove 310, thereby driving the cable to move. To prevent belt 2 418 from breaking due to displacement of clamp 309 when processing cables of different sizes, a sliding groove 2 411 is opened inside fixed plate 1 410. The sliding groove 2 411 causes fixed block 1 414 to slide inside through slider 3 413. Connecting rod 412 slides inside fixed block 1 414, and the outer wall of connecting rod 412 contacts spring. 415. Spring 415 contacts fixed block 414, applying a reaction force. At the bottom of fixed block 414, rotating rod 416 drives rotating wheel 417 to rotate. Rotating wheel 417 rotates with rotating wheel 408 via belt 418. When rotating wheel 408 moves, spring 415 keeps belt 418 taut to prevent disengagement. Motor 109 drives fixed rod 108 to rotate. Fixed rod 108 is fixed to gear 107 and rotates inside worktable 101. When gear 107 meshes with rack 106, slider 10 fixed to the outer wall of rack 106... 5. The rack 106 slides on the outer wall of the slide groove 104, thus ensuring that the rack 106 will not deviate during movement, increasing the stability of the equipment. At the same time, it can also drive the cutting blade 207 to move, which can cut the cable to different depths. Through precise cutting, material loss can be effectively reduced and costs can be lowered. The motor 202 drives the belt 204 to rotate through the wheel 203. The belt 204 drives the fixed rod 206 to rotate through the wheel 205. The cutting blade 207 is fixed on the outer wall of the fixed rod 206, so that the cutting blade 207 rotates to cut the outer wall of the cable, making it convenient for personnel to recycle the internal materials.

[0040] Figure 1 and 5 As shown, clamp 309 has a two-part splicing structure to accommodate cables of different diameters. By adjusting and replacing the appropriate size and curvature of clamp 309, different cable clamping and cutting needs can be met. The clamping function of clamp 309 effectively solves the problems of cable bending and twisting. Clamp 309 applies force to correct the bent part and cuts, realizing the correction and cutting stripping operation in one go.

[0041] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A cable assembly line processing and dismantling equipment, characterized in that, It includes a lifting mechanism (1), a cutting mechanism (2), a clamping mechanism (3), and a conveying mechanism (4); the lifting mechanism (1) is located at the bottom of the cutting mechanism (2), the clamping mechanism (3) is located at the bottom of the cutting mechanism (2), and the conveying mechanism (4) is located at the front of the lifting mechanism (1); The lifting mechanism (1) includes a worktable (101), a support plate (102) is fixedly connected to the top of the worktable (101), a support base (103) is fixedly connected to the front of the worktable (101), a slide groove (104) is provided on the inner wall of the support plate (102), a slider (105) is slidably connected to the outer wall of the slide groove (104), a rack (106) is fixedly connected to the outer wall of the slider (105), a gear (107) is meshed with the rack (106), a fixed rod (108) is fixedly connected inside the gear (107), the fixed rod (108) is rotatably connected inside the worktable (101), and a motor (109) is fixedly connected to the end of the fixed rod (108) away from the gear (107), and the motor (109) is fixedly connected to the outer wall of the support base (103).

2. The cable assembly line processing and dismantling equipment as described in claim 1, characterized in that: The cutting mechanism (2) includes a fixed plate (201), which is fixedly connected to the outer wall of the support plate (102). A motor (202) is fixedly connected to the top of the fixed plate (201). A wheel (203) is fixedly connected to the output end of the motor (202). A belt (204) is rotatably connected to the outer wall of the wheel (203). A wheel (205) is rotatably connected to the inner wall of the belt (204). A fixing rod (206) is fixedly connected to the right side of the wheel (205). The fixing rod (206) is rotatably connected inside the fixed plate (201). A cutting blade (207) is fixedly connected to the outer wall of the fixing rod (206).

3. The cable assembly line processing and dismantling equipment as described in claim 1, characterized in that: The clamping mechanism (3) includes a support base (301), which is fixedly connected to the right side of the workbench (101). The workbench (101) has an inner groove (302) inside and a sliding groove (303) on the inner wall of the workbench (101). A bidirectional threaded rod (305) is fixedly connected to the left side of the support base (301), and a slider (306) is fixedly connected to the end of the bidirectional threaded rod (305) away from the motor (304).

4. The cable assembly line processing and dismantling equipment as described in claim 3, characterized in that: The slider 1 (306) is rotatably connected to the outer wall of the inner groove (302). The bidirectional threaded rod (305) is threadedly connected to the support plate 1 (307). The outer wall of the support plate 1 (307) is fixedly connected to the slider 2 (308). The slider 2 (308) is slidably connected to the outer wall of the slide groove 1 (303). The outer wall of the support plate 1 (307) is fixedly connected to the clamp (309). The outer wall of the clamp (309) is provided with a clearance groove (310).

5. The cable assembly line processing and dismantling equipment as described in claim 1, characterized in that: The conveying mechanism (4) includes a second support base (401), which is fixedly connected to the outer wall of a first support plate (307). The top of the second support base (401) is fixedly connected to a third motor (402). A second rotating wheel (403) is fixedly connected to the output end of the third motor (402). A first belt (404) is rotatably connected to the outer wall of the second rotating wheel (403), and a third rotating wheel (405) is rotatably connected to the inner wall of the first belt (404).

6. The cable assembly line processing and dismantling equipment as described in claim 5, characterized in that: A rotating rod (406) is fixedly connected inside the rotating wheel three (405). The rotating rod (406) is rotatably connected inside the support plate one (307). A transmission gear (407) is fixedly connected to the outer wall of the rotating rod (406). A rotating wheel four (408) is fixedly connected to the top of the rotating rod (406).

7. The cable assembly line processing and dismantling equipment as described in claim 1, characterized in that: The support plate (102) is fixedly connected to a fixing block (409) on the front. The fixing block (409) is fixedly connected to a fixing plate (410) on its outer wall. The fixing plate (410) has a sliding groove (411) inside. The fixing plate (410) is fixedly connected to a connecting rod (412) on its inner wall. The sliding groove (411) is slidably connected to a slider (413) on its outer wall. The slider (413) is fixedly connected to a fixing block (414) on its outer wall. The fixing block 1 (414) is slidably connected to the outer wall of the connecting rod (412). A spring (415) is provided in contact with the outer wall of the connecting rod (412). A rotating rod 1 (416) is fixedly connected to the bottom of the fixing block 1 (414). A rotating wheel 5 (417) is rotatably connected to the outer wall of the rotating rod 1 (416). A belt 2 (418) is rotatably connected to the outer wall of the rotating wheel 5 (417). The belt 2 (418) is rotatably connected to the outer wall of the rotating wheel 4 (408).