Solar photovoltaic mounting bracket

By utilizing a combination structure of pile foundations, support foundations, and anchoring steel bars in solar photovoltaic installation brackets in high-altitude and cold regions, the problem of overturning of traditional brackets in high-wind environments has been solved, achieving stable installation and safety of photovoltaic panels.

CN223540483UActive Publication Date: 2025-11-11SINTSZYAN TRANSPORTEJSHN KONSTRAKSHN GRUP KO LTD
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Patent Information

Application Number
CN202422976883.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-11
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Traditional solar photovoltaic (PV) mounting systems are prone to tipping over in high-altitude and cold regions due to strong winds, which can damage the solar PV panels.

Method used

The pile foundation 10 includes: the pile foundation 10 anchored in the soil, the support foundation 20 installed at the top of the pile foundation 10, the anchoring cylinder 21 extending into the pouring cavity 11, the anchoring steel bar 22 passing through the anchoring cylinder 21 and being filled with concrete grout to form a stable connection, supporting the column 30 and the support body 40, and preventing it from tipping over.

Benefits of technology

In high-altitude, cold, and windy environments, ensure the stability of the support columns and photovoltaic panels to prevent them from tipping over, thus guaranteeing the safety and reliability of the photovoltaic system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solar photovoltaic mounting bracket, which comprises a pile foundation, a bracket foundation, a stand column and a bracket body, the pile foundation is anchored in the soil body and provided with a pouring cavity, and an opening of the pouring cavity penetrates through the top end of the pile foundation. The support foundation is installed at the top end of the pile foundation, an anchoring cylinder of the support foundation extends into the pouring cavity through the opening, an anchoring steel bar is arranged in the anchoring cylinder, the anchoring steel bar penetrates through the anchoring cylinder and extends into the pouring cavity, and the anchoring cylinder is filled with concrete grout poured in the pouring cavity. One end of the stand column is fixed to the support base, and the support body is installed at the top end of the stand column and used for bearing a solar photovoltaic panel. According to the solar photovoltaic mounting bracket, the pile foundations are connected with the bracket foundation through the anchoring steel bars, so that the anchoring strength of the bracket foundation is ensured, the stand columns cannot topple or even turn over in a strong wind scene in a high-cold and high-altitude area, the solar photovoltaic panel is prevented from toppling over, and the safety of the solar photovoltaic panel is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of solar photovoltaic power generation technology, specifically to a solar photovoltaic mounting bracket. Background Technology

[0002] Solar power generation is a clean and environmentally friendly energy source. It is simple, feasible, safe, reliable, and sustainable, requiring no fuel or rotating mechanical parts. Therefore, it is welcomed worldwide. Solar power systems, with their stable and reliable power supply and convenient installation, are increasingly widely used, gradually becoming a supplement and alternative to conventional electricity. Driven by the booming international photovoltaic market and guided by national policies, my country's photovoltaic industry has developed rapidly in recent years. Photovoltaic technology has improved significantly, gradually overcoming the obstacle of high power generation costs. It has been promoted and applied in building engineering and, as an important component of building-integrated solar power (BISP), has achieved significant benefits in energy-saving projects.

[0003] Solar photovoltaic (PV) power generation is a method of providing electricity by installing solar photovoltaic (PV) cell modules on specific supports to form PV arrays and utilizing PV grid-connected power generation technology. The cell array receives sunlight and generates direct current (DC). The current is output to a combiner box and connected in parallel with a current-limiting device. Then, multiple combiner boxes output the current to an inverter. Finally, the inverter converts the DC power into alternating current (AC) and transmits it to the grid or, after being boosted, connects it to the grid.

[0004] In high-altitude and cold regions, radiation is intense, there is abundant sunshine, large diurnal temperature range, and frequent strong winds. Traditional solar photovoltaic brackets are simply anchored to the ground or other flat surfaces, which is unsuitable for high-altitude and cold regions and is prone to tipping over in strong winds, resulting in damage to the solar photovoltaic panels. Utility Model Content

[0005] Therefore, it is necessary to provide a solar photovoltaic installation bracket to address the problem that traditional solar photovoltaic brackets are prone to tipping over in high-altitude, cold, and windy conditions.

[0006] A solar photovoltaic mounting bracket includes:

[0007] A pile foundation, anchored in the soil, wherein the pile foundation is provided with a casting cavity, the opening of which penetrates through the top of the pile foundation;

[0008] A support foundation is installed at the top of the pile foundation, and the anchoring cylinder of the support foundation extends into the pouring cavity through the opening. An anchoring steel bars are provided inside the anchoring cylinder. The anchoring steel bars pass through the anchoring cylinder and extend into the pouring cavity. The concrete slurry poured into the pouring cavity fills the anchoring cylinder.

[0009] A column, one end of which is fixed to the support base; and

[0010] The support body is installed on the top of the column and is used to support the solar photovoltaic panels.

[0011] In one embodiment, the end of the anchoring steel bar located inside the anchoring cylinder is provided with a first extension structure perpendicular to the axial direction of the pile foundation;

[0012] The end of the anchoring steel bar located inside the casting cavity is provided with a second extension structure perpendicular to the axial direction of the pile foundation.

[0013] In one embodiment, the bracket base is provided with mounting holes, the bottom end of the column is provided with a flange, the flange is provided with fixing holes corresponding to the mounting holes, and screws pass through the fixing holes to fix the mounting holes.

[0014] In one embodiment, a waterproof cover is also included, which is mounted on the column and covers the screws.

[0015] In one embodiment, the waterproof cover is made of rubber and includes a first half-shell and a second half-shell, the gaps between the first half-shell and the second half-shell being heat-fused together after assembly.

[0016] In one embodiment, the support body includes a support rod, a top rod, two connecting rods, and a load-bearing frame. The support rod is installed at the top of the column, and both ends of the support rod pass through the side of the column. The two connecting rods are respectively hinged to the two ends of the support rod and both connecting rods are hinged to the load-bearing frame. The top rod is installed at the top of the column and connected to the middle of the load-bearing frame. The load-bearing frame supports the solar photovoltaic panel.

[0017] In one embodiment, the support frame includes a front crossbeam, a rear crossbeam, and connecting beams. The front crossbeam and the rear crossbeam are arranged parallel to each other at intervals. The two connecting beams connect the two ends of the front crossbeam and the rear crossbeam respectively. Fixing blocks for mounting the solar photovoltaic panels are installed on the front crossbeam and the rear crossbeam.

[0018] In one embodiment, the fixing block is L-shaped, and the bottom of the solar photovoltaic panel is provided with a bearing ring. The bearing ring is installed on the front crossbeam or the rear crossbeam, and the bearing ring is connected to the side of the fixing block.

[0019] In one embodiment, a plurality of fixing blocks are spaced apart on the front crossbeam and the rear crossbeam, with adjacent fixing blocks facing opposite directions.

[0020] In one embodiment, the column is grouted with concrete.

[0021] The aforementioned solar photovoltaic mounting brackets have at least the following advantages:

[0022] The pile foundation has a pouring cavity. After the support foundation is installed at the top of the pile foundation, the anchoring cylinder of the support foundation extends into the pouring cavity. Then, anchoring steel bars are installed inside the anchoring cylinder, passing through the anchoring cylinder and extending into the pouring cavity. After grouting in the pouring cavity, the concrete grout poured into the pouring cavity fills the anchoring cylinder, thus connecting the pile foundation and the support foundation with the anchoring steel bars. This ensures the anchoring strength of the support foundation, preventing the columns from tilting or even overturning in high-altitude, cold, and windy conditions, thus avoiding the overturning of the solar photovoltaic panels and ensuring their safety. Attached Figure Description

[0023] To more clearly illustrate the specific embodiments of this utility model, the accompanying drawings used in the specific embodiments will be briefly described below. In all the drawings, the elements or parts are not necessarily drawn to scale.

[0024] Figure 1 This is a schematic diagram of the connection between the pile foundation and the support foundation in one embodiment;

[0025] Figure 2 This is a schematic diagram of the connection between the column and the support foundation in one embodiment;

[0026] Figure 3 This is a schematic diagram of the connection between the column and the support body in one embodiment;

[0027] Figure 4 for Figure 3 A schematic diagram of the load-bearing frame;

[0028] Figure 5 A schematic diagram showing the installation of fixing blocks on the front or rear crossbeam;

[0029] Figure 6 This is a schematic diagram showing the connection between the fixed block and the bearing ring.

[0030] Figure label:

[0031] 10-Pile foundation, 11-Casing cavity, 20-Support foundation, 21-Anchor cylinder, 22-Anchoring steel bar, 221-First extension structure, 222-Second extension structure, 23-Base plate, 232-Mounting hole, 30-Column, 31-Flange, 312-Fixing hole, 32-Screw, 33-Waterproof cover, 331-First half shell, 332-Second half shell, 40-Support body, 41-Support rod, 42-Top rod, 43-Connecting rod, 44-Bearing frame, 441-Front crossbeam, 442-Rear crossbeam, 443-Connecting beam, 444-Fixing block, 50-Solar photovoltaic panel, 52-Bearing ring. Detailed Implementation

[0032] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0033] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0035] Please see Figures 1 to 3 One embodiment of the solar photovoltaic mounting bracket includes a pile foundation 10, a bracket foundation 20, a column 30, and a bracket body 40.

[0036] The pile foundation 10 is anchored in the soil, and the top of the pile foundation 10 extends a certain distance above the ground. The pile foundation 10 is provided with a casting cavity 11, the opening of which penetrates the top of the pile foundation 10. During the construction process, a circular formwork can be inserted into the poured concrete to form the casting cavity 11.

[0037] The support foundation 20 is installed at the top of the pile foundation 10. The base 23 of the support foundation 20 is located outside the opening of the pouring cavity 11, and the anchoring cylinder 21 of the support foundation 20 extends into the pouring cavity 11 through the opening. Anchoring steel bars 22 are installed inside the anchoring cylinder 21, extending through the anchoring cylinder 21 into the pouring cavity 11. Then, concrete grout is poured into the pouring cavity 11, filling the anchoring cylinder 21. After the concrete solidifies, the anchoring steel bars 22 connect the pile foundation 10 and the support foundation 20, ensuring the anchoring strength of the support foundation 20. The base 23 has a certain distance from the top of the pile foundation 10 to allow for concrete filling, ensuring the bonding strength between the support foundation 20 and the pile foundation 10.

[0038] In one embodiment, the end of the anchoring rebar 22 located within the anchoring cylinder 21 is provided with a first extension structure 221, which is perpendicular to the axial direction of the pile foundation 10. The end of the anchoring rebar 22 located within the casting cavity 11 is provided with a second extension structure 222, which is also perpendicular to the axial direction of the pile foundation 10. The first extension structure 221 and the extension structures can increase the pull-out resistance of the support foundation 20, preventing the column 30 above the support foundation 20 from tilting. Specifically, the first extension structure 221 can be formed by perpendicularly connecting the rebar and the anchoring rebar 22, and the second extension structure 222 can be formed by bending the anchoring rebar 22.

[0039] The bottom end of the column 30 is fixed to the support base 20. In one embodiment, the base 23 of the support base 20 is provided with mounting holes 232, and the bottom end of the column 30 is provided with a flange 31, which fits into the base 23. The flange 31 has fixing holes 312 corresponding to the mounting holes 232, and screws 32 pass through the fixing holes 312 and are fixed in the mounting holes 232. The column 30 and the support base 20 are detachably connected by screws 32, which facilitates the maintenance and replacement of the solar photovoltaic panel 50 and the column 30. Specifically, the number of mounting holes 232 and fixing holes 312 is the same and there are multiple mounting holes 232 and fixing holes 312, which are evenly distributed along the circumferential direction.

[0040] In one embodiment, to prevent rainwater from corroding the screw 32 and causing it to become unscrewable, the solar photovoltaic mounting bracket also includes a waterproof cover 33. The waterproof cover 33 is installed on the column 30 and covers the screw 32, preventing rainwater from wetting the screw 32 and causing it to corrode. This improves the lifespan of the bracket and facilitates the replacement of the column 30.

[0041] Specifically, the waterproof cover 33 is made of rubber and includes a first half-shell 331 and a second half-shell 332. The first half-shell 331 and the second half-shell 332 are assembled to form a complete waterproof cover 33, which is easy to install onto the column 30. The gaps between the first half-shell 331 and the second half-shell 332 after assembly are heat-fused together. The column 30 has a grouted concrete structure, making it a reinforced concrete structure, which ensures the strength and rigidity of the column 30 while reducing the amount of material used.

[0042] A support body 40 is mounted on the top of the column 30 and is used to support the solar photovoltaic panel 50. In one embodiment, the support body 40 includes a support rod 41, a top rod 42, two connecting rods 43, and a support frame 44. The support rod 41 is mounted on the top of the column 30, and both ends of the support rod 41 pass through the sides of the column 30. The two connecting rods 43 are respectively hinged to the two ends of the support rod 41, and both connecting rods 43 are hinged to the support frame 44, which is used to support the solar photovoltaic panel 50. The top rod 42 is mounted on the top of the column 30, located between the two connecting rods 43, and connected to the middle of the support frame 44 to lift the support frame 44. The support frame 44 is located between the two columns 30, and the tops of the two columns 30 support the two ends of the support frame 44 respectively through the aforementioned connecting rods 43 and top rod 42.

[0043] Please refer to the following: Figure 4 and Figure 5 In one embodiment, the support frame 44 includes a front crossbeam 441, a rear crossbeam 442, and connecting beams 443. The front crossbeam 441 and the rear crossbeam 442 are arranged parallel to each other at intervals, and two connecting beams 443 respectively connect the two ends of the front crossbeam 441 and the rear crossbeam 442. Fixing blocks 444 for mounting solar photovoltaic panels 50 are installed on the front crossbeam 441 and the rear crossbeam 442.

[0044] Please refer to the following: Figure 6 Specifically, the fixing block 444 is L-shaped, and the bottom surface of the solar photovoltaic panel 50 is provided with a bearing ring 52. The bearing ring 52 is installed on the front crossbeam 441 or the rear crossbeam 442 by bolts, and the bearing ring 52 is also connected to the side of the fixing block 444 by bolts, which can ensure the installation strength of the bearing ring 52.

[0045] In one embodiment, a plurality of fixing blocks 444 are spaced apart on the front crossbeam 441 and the rear crossbeam 442. The two adjacent fixing blocks 444 face opposite directions. The opposite orientation of the fixing blocks 444 can make the two adjacent bearing rings 52 of the solar photovoltaic panel 50 move away from each other, which facilitates the installation of the bearing rings 52 and avoids mutual interference between the bearing rings 52. At the same time, it can provide enough space for the bolt connection between the solar photovoltaic panel 50 and the bearing ring 52.

[0046] The aforementioned solar photovoltaic mounting bracket has a pouring cavity 11 for the pile foundation 10. After the bracket foundation 20 is installed at the top of the pile foundation 10, the anchoring cylinder 21 of the bracket foundation 20 extends into the pouring cavity 11. Then, anchoring steel bars 22 are installed in the pouring cavity 11, passing through the anchoring cylinder 21 and extending into the pouring cavity 11. After grouting in the pouring cavity 11, the concrete grout poured in the pouring cavity 11 fills the anchoring cylinder 21, thus connecting the pile foundation 10 and the bracket foundation 20 with the anchoring steel bars 22. This ensures the anchoring strength of the bracket foundation 20, preventing the column 30 from tilting or even overturning in high-altitude and cold regions with strong winds, thus avoiding the overturning of the solar photovoltaic panel 50 and ensuring the safety of the solar photovoltaic panel 50.

[0047] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. A solar photovoltaic mounting bracket, characterized in that, include: A pile foundation, anchored in the soil, wherein the pile foundation is provided with a casting cavity, the opening of which penetrates through the top of the pile foundation; A support foundation is installed at the top of the pile foundation, and the anchoring cylinder of the support foundation extends into the pouring cavity through the opening. An anchoring steel bars are provided inside the anchoring cylinder. The anchoring steel bars pass through the anchoring cylinder and extend into the pouring cavity. The concrete slurry poured into the pouring cavity fills the anchoring cylinder. A column, one end of which is fixed to the support base; and The support body is installed on the top of the column and is used to support the solar photovoltaic panels.

2. The solar photovoltaic mounting bracket according to claim 1, characterized in that, The end of the anchoring steel bar located inside the anchoring cylinder is provided with a first extension structure perpendicular to the axial direction of the pile foundation; The end of the anchoring steel bar located inside the casting cavity is provided with a second extension structure perpendicular to the axial direction of the pile foundation.

3. The solar photovoltaic mounting bracket according to claim 1, characterized in that, The bracket base is provided with mounting holes, and the bottom end of the column is provided with a flange. The flange has fixing holes corresponding to the mounting holes, and screws pass through the fixing holes to fix the mounting holes.

4. The solar photovoltaic mounting bracket according to claim 3, characterized in that, It also includes a waterproof cover, which is installed on the column and covers the screws.

5. The solar photovoltaic mounting bracket according to claim 4, characterized in that, The waterproof cover is made of rubber and includes a first half-shell and a second half-shell. The gaps between the first half-shell and the second half-shell are heat-fused together after assembly.

6. The solar photovoltaic mounting bracket according to claim 1, characterized in that, The support body includes a support rod, a top rod, two connecting rods, and a load-bearing frame. The support rod is installed at the top of the column, and both ends of the support rod pass through the side of the column. The two connecting rods are respectively hinged to the two ends of the support rod and both connecting rods are hinged to the load-bearing frame. The top rod is installed at the top of the column and is connected to the middle of the load-bearing frame. The load-bearing frame supports the solar photovoltaic panel.

7. The solar photovoltaic mounting bracket according to claim 6, characterized in that, The support frame includes a front crossbeam, a rear crossbeam, and connecting beams. The front crossbeam and the rear crossbeam are arranged parallel to each other at intervals. The two connecting beams connect the two ends of the front crossbeam and the rear crossbeam respectively. Fixing blocks for installing the solar photovoltaic panels are installed on the front crossbeam and the rear crossbeam.

8. The solar photovoltaic mounting bracket according to claim 7, characterized in that, The fixing block is L-shaped, and the bottom of the solar photovoltaic panel is provided with a bearing ring. The bearing ring is installed on the front crossbeam or the rear crossbeam, and the bearing ring is connected to the side of the fixing block.

9. The solar photovoltaic mounting bracket according to claim 8, characterized in that, The front crossbeam and the rear crossbeam are provided with a plurality of fixing blocks spaced apart, and the orientation of two adjacent fixing blocks is opposite.

10. The solar photovoltaic mounting bracket according to claim 1, characterized in that, The column is filled with concrete grout.