Sludge dewatering treatment device for solid waste sampling
By designing a sludge dewatering device that combines a cap and a rotating base, a rapid and efficient sludge dewatering system was achieved. This system solves the problem of difficult sludge and water separation in existing technologies, enabling rapid and efficient sludge dewatering. It also solves the problem of effective sludge and water separation in existing technologies, achieving rapid and efficient sludge dewatering, avoiding contamination of the cylinder wall and cross-contamination, and improving sampling efficiency and quality.
Patent Information
- Application Number
- CN202423107440.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In existing technologies, sludge and water are difficult to separate, resulting in low sampling efficiency, poor quality, and easy cross-contamination.
A sludge dewatering treatment device for solid waste sampling was designed. Through the cooperation of a cover and a rotating base, the sludge is centrifugally dewatered, and the wastewater is directly discharged to the outside, avoiding contamination of the cylinder wall. The dewatering components can be replaced to prevent cross-contamination.
It achieves rapid and efficient sludge dewatering, avoids contamination of the cylinder wall and cross-contamination, and improves sampling efficiency and quality.
Smart Images

Figure CN223542570U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge dewatering treatment technology, specifically a sludge dewatering treatment device for solid waste sampling. Background Technology
[0002] Sludge is a solid waste produced during wastewater treatment. It is a flocculent material with a high water content. During the sampling process, it usually needs to be collected manually or using sampling tools. Since the collected solid waste contains water and sludge, it is usually necessary to separate the sludge and water in the collected solid waste samples.
[0003] Currently, filter bags are commonly used to separate sludge and water from collected solid waste samples. Due to the high water content of the samples, operators often need a long time to filter out some of the water, which seriously affects the efficiency of sampling and testing. Furthermore, since sludge and water are difficult to separate, it is still difficult to achieve effective separation of sludge and water in the sample by gravity or manual squeezing alone. This results in poor sampling quality, lack of uniformity and representativeness, and thus affects the accuracy of sampling and testing.
[0004] Patent document CN221397636U discloses a sludge dewatering device for solid waste sampling, comprising: an outer cylinder with drainage holes on its bottom wall; an inner cylinder rotatably disposed inside the outer cylinder, with multiple dewatering holes on its side wall; a drive motor disposed at the bottom of the outer cylinder and connected to the inner cylinder; a cover detachably disposed at the top of the outer cylinder, with an abutment portion at its center; and a scraping component comprising a disc-shaped scraper and a support rod, the scraper being adapted to the inner wall of the inner cylinder, and the end of the support rod being rotatably connected to the abutment portion. The sludge dewatering device for solid waste sampling provided by this utility model can quickly and efficiently dewater sampled sludge, thereby shortening sampling time, improving sampling efficiency, and producing uniform samples after dewatering, thus improving sampling quality. It also features a simple structure, is easy to carry and transport, and thus improves the convenience of outdoor sampling.
[0005] In the aforementioned prior art, although centrifugal dewatering can be conveniently performed, the dewatered coal water splashes between the inner and outer cylinders, causing contamination of the cylinder walls. When the equipment is reused multiple times on site, it is difficult to clean it in time, which can easily lead to cross-contamination. Therefore, a new sludge dewatering treatment device for solid waste sampling is proposed to optimize the aforementioned prior art. Utility Model Content
[0006] The purpose of this invention is to provide a sludge dewatering treatment device for solid waste sampling, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A sludge dewatering treatment device for solid waste sampling includes a mounting frame. A housing is fixedly connected to the top of the mounting frame, and a placement groove is fixedly connected to the bottom of the mounting frame. A rotating base adapted to the housing is rotatably connected to the inner bottom of the housing. A first gear is fixedly connected to the outer bottom wall of the rotating base, and a second gear meshes with the first gear on its outer side. The second gear is rotatably mounted on the side wall of the housing. A motor is fixedly mounted on the side wall of the housing corresponding to the second gear, and the motor output is fixedly connected to the second gear. A dewatering assembly is placed inside the housing and above the rotating base. The dewatering assembly is adapted to the placement groove, and multiple dewatering assemblies are placed in the placement groove. A matching cap is provided on the top of the housing, pressing down on the top of the dewatering assembly. The lid and outer shell are fixed together by a snap fastener, which is a common type of bag snap fastener. The snap fastener includes a buckle head and a buckle body. The buckle head is fixedly connected to the lid, and the buckle body is fixedly connected to the outer shell and corresponds to and fits the buckle head. The dehydration assembly includes a lower shell and an upper shell. The upper shell and the lower shell are threaded together. The corresponding ends of the upper shell and the lower shell are respectively provided with internal threads and external threads. A filter screen is provided between the upper shell and the lower shell. The bottom of the lower shell is fixedly connected to multiple drain pipes that communicate with it. The drain pipes are located on the outside of the filter screen and slide through the rotating base. The rotating base has a round hole for the drain pipes to be inserted and pass through. The side wall of the filter screen is fixedly connected to a positioning groove. A positioning wing that matches the filter screen is inserted into the positioning groove. The positioning wing is fixedly connected to the inner wall of the lower shell.
[0009] As a further embodiment of this utility model: a planar bearing is fixedly connected to the inner side of the cover, which makes the upper shell of the dehydration component fit the cover more smoothly.
[0010] As a further improvement of this utility model: the filter screen cylinder is provided with a scraper adapted to it, the scraper is in contact with the inner wall of the filter screen cylinder and a pull rod is fixedly connected to the scraper.
[0011] As a further improvement of this utility model: a water guide groove is provided at the bottom of the outer shell, the water guide groove is placed in the bracket, the bracket is fixedly connected to the mounting bracket, and the bracket is provided with a notch that matches the water guide groove.
[0012] As a further improvement of this utility model: the edge of the rotating base is provided with a step, a spring is fixedly connected inside the step, and a stop ring is fixedly connected to the end of the spring, the stop ring abutting against the bottom surface of the lower shell.
[0013] As a further embodiment of this utility model: a mobile power supply is fixedly installed on the mounting bracket, a switch is fixedly installed on the mounting bracket, the switch is electrically connected to the mobile power supply through a wire, and the motor is electrically connected to the switch through a wire.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. In this utility model, the dewatering component is confined within the outer shell by the cooperation of the cover and the rotating base. The sludge centrifugal dewatering is carried out in the upper and lower shells, and the wastewater is directly discharged through the drain pipe, which directly avoids the outer shell from being contaminated. At the same time, new samples can be dewatered by replacing the dewatering component, which effectively avoids the problem of cross-contamination of samples.
[0016] 2. In this utility model, the dewatering component can be removed from the outer shell, and the upper and lower shells can be separated from each other, so that the filter screen can be taken out. With the help of the scraper and pull rod, the dewatered sludge inside the filter screen can be easily hung out for sample collection.
[0017] 3. This utility model supports the water guide trough with a bracket, thereby discharging the wastewater generated by centrifugal dehydration to the side of the device and preventing wastewater from splashing into the placement trough.
[0018] 4. This utility model uses a spring to provide elastic support for the retaining ring, so that the dehydration component can be pushed upward directly after the cover is opened, making it convenient to remove the dehydration component from the outer shell. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of a sludge dewatering treatment device for solid waste sampling.
[0020] Figure 2 This is a bottom view of a partial structure of a sludge dewatering treatment device for solid waste sampling.
[0021] Figure 3 This is a partial structural cross-sectional view of a sludge dewatering treatment device for solid waste sampling.
[0022] Figure 4 This is a three-dimensional view of the dewatering component in a sludge dewatering treatment device for solid waste sampling.
[0023] Figure 5 This is a diagram showing the combination of a positioning groove and positioning fins in a sludge dewatering treatment device for solid waste sampling.
[0024] In the diagram: 1. Mounting bracket; 2. Housing; 3. Placement slot; 4. Rotating base; 5. First gear; 6. Second gear; 7. Motor; 8. Dehydration assembly; 9. Cover; 10. Lower housing; 11. Upper housing; 12. Filter screen; 13. Drain pipe; 14. Positioning slot; 15. Positioning fin; 16. Surface bearing; 17. Scraper; 18. Pull rod; 19. Water guide channel; 20. Spring; 21. Abutment ring; 22. Power supply; 23. Switch; 24. Bracket. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figures 1-5 In this embodiment of the present invention, a sludge dewatering treatment device for solid waste sampling includes a mounting frame 1. A housing 2 is fixedly connected to the top of the mounting frame 1, and a placement groove 3 is fixedly connected to the bottom of the mounting frame 1. A through groove is provided on the side of the placement groove 3 for easy access to dewatering components 8. A rotating base 4, adapted to the inner bottom of the housing 2, is rotatably connected to the housing 2. A first gear 5 is fixedly connected to the outer bottom wall of the rotating base 4, and a second gear 6, meshing with the first gear 5, is provided on the outer side of the first gear 5. The second gear 6 is rotatably mounted on the side wall of the housing 2. A motor 7 is fixedly mounted on the side wall of the housing 2 corresponding to the second gear 6, and the output end of the motor 7 is fixedly connected to the second gear 6. Dewatering components 8 are placed inside the housing 2 and above the rotating base 4. The dewatering components 8 are adapted to the placement groove 3, and multiple dewatering components 8 are placed in the placement groove 3. A matching cap 9 is provided on the top of the housing 2, pressing against the top of the dewatering components 8. The cap 9 and the housing 2 are fixed together by a snap fastener. The buckle is a standard bag buckle, consisting of a buckle head and a buckle body. The buckle head is fixedly connected to the cover 9, and the buckle body is fixedly connected to the outer shell 2, corresponding to and fitting the buckle head. The dehydration assembly 8 includes a lower shell 10 and an upper shell 11, which are threaded together. Corresponding ends of the upper shell 11 and the lower shell 10 are respectively provided with internal and external threads. A filter screen 12 is provided between the upper shell 11 and the lower shell 10. Multiple drain pipes 1 are fixedly connected to the bottom of the lower shell 10. 3. The drain pipe 13 is located on the outside of the filter screen cylinder 12. The drain pipe 13 slides through the rotating base 4. The rotating base 4 has a round hole for the drain pipe 13 to be inserted and pass through. The side wall of the filter screen cylinder 12 is fixedly connected with a positioning groove 14. A positioning wing 15 that matches it is inserted into the positioning groove 14. The positioning wing 15 is fixedly connected to the inner wall of the lower housing 10. The positioning groove 14 and the positioning wing 15 cooperate to rotate and limit the filter screen cylinder 12, and at the same time play a positioning role.
[0027] The dewatering component 8 is confined within the outer shell 2 by the cooperation of the cap 9 and the rotating base 4. The sludge centrifugal dewatering is carried out in the upper shell 11 and the lower shell 10. The wastewater is discharged directly through the drain pipe 13, which directly avoids the outer shell 2 from being contaminated. At the same time, new samples can be dewatered by replacing the dewatering component 8, which effectively avoids the problem of cross-contamination of samples.
[0028] A plane bearing 16 is fixedly connected to the inner side of the cover 9, which makes the upper shell 11 of the dehydration component 8 fit the cover 9 more smoothly.
[0029] The filter screen cylinder 12 is equipped with a scraper 17 that is adapted to it. The scraper 17 is in contact with the inner wall of the filter screen cylinder 12 and is movable. A pull rod 18 is fixedly connected to the scraper 17.
[0030] The dewatering component 8 can be removed from the outer shell 2. At the same time, the upper shell 11 and the lower shell 10 can be separated from each other, so that the filter screen cylinder 12 can be taken out. With the help of the scraper 17 and the pull rod 18, the dewatered sludge inside the filter screen cylinder 12 can be easily hung out for sample collection.
[0031] The lower part of the outer casing 2 is provided with a corresponding water guide groove 19. The water guide groove 19 is placed in the bracket 24. The bracket 24 is fixedly connected to the mounting bracket 1. The bracket 24 is provided with a notch that matches the water guide groove 19.
[0032] The bracket 24 supports the water guide trough 19, thereby discharging the wastewater generated by centrifugal dewatering to the side of the device and preventing the wastewater from splashing into the placement tank 3.
[0033] The edge of the rotating base 4 is provided with a step, and a spring 20 is fixedly connected inside the step. A stop ring 21 is fixedly connected to the end of the spring 20, and the stop ring 21 abuts against the bottom surface of the lower housing 10.
[0034] The spring 20 provides elastic support to the retaining ring 21, so that the dehydration component 8 can be pushed upward directly after the cover 9 is opened, making it easy to remove the dehydration component 8 from the outer shell 2.
[0035] A power bank 22 is fixedly installed on the mounting bracket 1. A switch 23 is fixedly installed on the mounting bracket 1. The switch 23 is electrically connected to the power bank 22 through a wire. The motor 7 is electrically connected to the switch 23 through a wire.
[0036] The working principle of this utility model is as follows:
[0037] In use, unscrew the lower housing 10 and the upper housing 11. The filter screen 12 is then defined by the positioning groove 14 and positioning fins 15. Place the solid waste sample to be dehydrated into the filter screen 12. Then, assemble the lower housing 10 and the upper housing 11, and further place the dehydration component 8 into the outer housing 2. The drain pipe 13 extends through the rotating base 4. Cover the housing with the cap 9 and secure it with a buckle. Start the motor 7, which drives the rotating base 4 through the engagement of the first gear 5 and the second gear 6, thereby rotating the dehydration component 8. The centrifugal rotation dewatering effect is achieved. The water enters the lower shell 10 and the upper shell 11 through the filter screen 12 and is finally discharged through the drain pipe 13. The sludge is left in the filter screen 12, and the wastewater is finally collected and discharged by the water guide trough 19, completing the centrifugal dewatering. The cover 9 is then opened, and the dewatering component 8 is lowered and popped out from the outer shell 2 under the action of the spring 20 and the abutment ring 21. The lower shell 10 and the upper shell 11 are opened, and the filter screen 12 is then removed. The sludge sample is then hung out by the scraper 17 pulled by the pull rod 18, thus completing the dewatering treatment.
[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A sludge dewatering treatment device for solid waste sampling, comprising a mounting frame (1), characterized in that: The top of the mounting bracket (1) is fixedly connected to the outer shell (2), and the bottom of the mounting bracket (1) is fixedly connected to the placement groove (3). The inner bottom of the outer shell (2) is rotatably connected to a matching rotating base (4). The outer bottom wall of the rotating base (4) is fixedly connected to a first gear (5). The outer side of the first gear (5) is provided with a second gear (6) that meshes with it. The second gear (6) is rotatably mounted on the side wall of the outer shell (2). The side wall of the outer shell (2) is fixedly mounted to the second gear (6). The output end of the motor (7) is fixedly connected to the second gear (6). A dehydration component (8) is placed inside the outer shell (2) and above the rotating base (4). The dehydration component (8) is matched with the placement groove (3). Multiple dehydration components (8) are placed therein. The top of the outer shell (2) is covered with a matching cover (9). The cover (9) and the outer shell (2) are fixed together by a snap fastener. The dehydration component (8) includes a lower shell (10) and an upper shell (11). The upper shell (11) and the lower shell (10) are threaded together. A filter screen cylinder (12) is provided between the upper shell (11) and the lower shell (10). Multiple drain pipes (13) are fixedly connected to the bottom of the lower shell (10). The drain pipes (13) slide through the rotating base (4). A positioning groove (14) is fixedly connected to the circumference of the side wall of the filter screen cylinder (12). A positioning wing (15) is inserted into the positioning groove (14). The positioning wing (15) is fixedly connected to the inner wall of the lower shell (10).
2. The sludge dewatering treatment device for solid waste sampling according to claim 1, characterized in that: A planar bearing (16) is fixedly connected to the inner side of the cover (9).
3. The sludge dewatering treatment device for solid waste sampling according to claim 1, characterized in that: The filter screen cylinder (12) is equipped with a scraper (17) that is compatible with it, and a pull rod (18) is fixedly connected to the scraper (17).
4. The sludge dewatering treatment device for solid waste sampling according to claim 1, characterized in that: The outer shell (2) has a corresponding water guide groove (19) at its bottom. The water guide groove (19) is placed in the bracket (24), and the bracket (24) is fixedly connected to the mounting bracket (1).
5. The sludge dewatering treatment device for solid waste sampling according to claim 1, characterized in that: The rotating base (4) has a step on its edge, and a spring (20) is fixedly connected inside the step. A stop ring (21) is fixedly connected to the end of the spring (20), and the stop ring (21) abuts against the bottom surface of the lower housing (10).
6. The sludge dewatering treatment device for solid waste sampling according to claim 1, characterized in that: A mobile power supply (22) is fixedly installed on the mounting bracket (1), and a switch (23) is fixedly installed on the mounting bracket (1).
Citation Information
Patent Citations
Sludge dewatering treatment device for solid waste sampling
CN221397636U