Quick dismounting and sealing device of spiral stirrer

Abstract

The utility model discloses a quick dismounting and sealing device of a spiral stirrer, which comprises a spiral stirrer bracket, a speed reducer bracket and a sealing component which are connected in sequence, the spiral stirrer bracket is fixedly arranged on the side wall of a container and comprises a reinforcing plate, a connecting pipe and a reinforcing rib plate, and the reinforcing rib plate is fixed between the reinforcing plate and the connecting pipe; the speed reducer support is arranged between the spiral stirrer support and the speed reducer and comprises a bottom plate and a speed reducer mounting plate, the bottom plate is detachably connected with the spiral stirrer support, and the speed reducer mounting plate is fixedly connected with the bottom plate; the sealing assembly is arranged in the speed reducer support and comprises a filler box body, a filler gland and filler, the filler box body is fixedly connected with the bottom plate, and the filler gland is detachably connected with the filler box body. The side-in type spiral stirrer has the beneficial effects that the detachable spiral stirrer bracket and the speed reducer bracket are arranged, so that the spiral stirrer can be quickly disassembled and assembled, and the disassembly, assembly and maintenance processes of the side-in type spiral stirrer when residual materials exist in a container are improved.

Description

Technical Field

[0001] This utility model relates to the field of mixer technology, and more specifically, to a quick disassembly and sealing device for a spiral mixer. Background Technology

[0002] like Figure 1 As shown in the prior art, the sealing device of a shaftless screw mixer is generally installed between the shaft head and the outer wall of the container. Since the connecting flange size between the shaft head and the screw blades is larger than the size of the sealing assembly, during installation, it is often necessary to first install the shaft head on the outer wall of the container, and then connect the screw blades and the shaft head together from inside the container. This installation method is not only time-consuming and labor-intensive, but also leads to harsh working conditions for installation or maintenance workers when there is residual material inside the container. Utility Model Content

[0003] To address the aforementioned problems, the purpose of this utility model is to provide a quick disassembly and sealing device for a spiral mixer.

[0004] This utility model provides a quick disassembly and sealing device for a spiral mixer. The device includes a spiral mixer support, a reducer support, and a sealing assembly connected in sequence, wherein:

[0005] The spiral mixer support is fixedly installed on the side wall of the container, and includes a reinforcing plate, a connecting pipe and a reinforcing rib. The reinforcing plate is fixedly connected to the side wall of the container, the connecting pipe is perpendicular to and fixed to the side wall of the container, and the reinforcing rib is perpendicular to the surface of the connecting pipe and fixed between the reinforcing plate and the connecting pipe.

[0006] The speed reducer bracket is fixedly installed between the spiral mixer bracket and the speed reducer. It includes a base plate and a speed reducer mounting plate. The base plate is detachably connected to the spiral mixer bracket. One side of the speed reducer mounting plate is detachably connected to the base of the speed reducer, and the other side is fixedly connected to the base plate.

[0007] The sealing assembly is fixedly installed inside the reducer bracket. It includes a stuffing box, a stuffing gland, and stuffing. The stuffing box is fixedly connected to the base plate. The stuffing gland is located on the side of the stuffing box away from the container side wall and is detachably connected to the stuffing box. The stuffing is placed inside the stuffing box.

[0008] As a further improvement of this utility model, the reinforcing plate is ring-shaped.

[0009] As a further improvement of this utility model, the device also includes a stirring mechanism, comprising a shaft head, a round steel bar, and a spiral blade connected in sequence, wherein:

[0010] The spiral blade is disposed inside the container. One end of the round steel passes through the side wall of the container and is fixed to the spiral blade. One end of the shaft passes through the sealing assembly and the connecting pipe in sequence and is detachably connected to the end of the round steel away from the side wall of the container. The other end is detachably connected to the reducer.

[0011] As a further improvement of this utility model, the shaft head is detachably connected to the round steel through a first flange, and the diameters of the first flange, the round steel, and the spiral blade are all smaller than the inner diameter of the connecting pipe.

[0012] As a further improvement of this utility model, at least two reinforcing ribs are provided.

[0013] As a further improvement of this utility model, the reducer bracket has an open structure.

[0014] As a further improvement of this utility model, the base plate is fixedly connected to the reducer mounting plate by multiple support rods and / or multiple support plates.

[0015] As a further improvement of this utility model, the base plate is detachably connected to the connecting pipe in the spiral mixer bracket via a second flange.

[0016] As a further improvement of this utility model, both the base plate and the second flange are machined with fine-textured water lines.

[0017] As a further improvement of this utility model, the packing gland is detachably connected to the packing box body by gland bolts.

[0018] The beneficial effects of this utility model are as follows: by setting a detachable spiral mixer bracket and a reducer bracket, the spiral mixer can be quickly disassembled and assembled as a whole, which improves the disassembly and maintenance process of the side-entry spiral mixer when there is residual material in the container. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the disassembly and sealing device for a spiral mixer in the prior art;

[0021] Figure 2 This is a schematic diagram of the quick disassembly and sealing device for the spiral mixer described in this embodiment of the utility model;

[0022] Figure 3 This is a schematic diagram of the sealing component in the quick disassembly and sealing device of the spiral mixer described in this embodiment of the utility model;

[0023] Figure 4 This is a schematic diagram of the sealing surface of the bottom plate and the second flange in the quick disassembly and sealing device of the spiral mixer described in this embodiment of the present invention.

[0024] In the picture,

[0025] 1. Motor; 2. Gearbox; 3. Gearbox mounting plate; 4. Support rod; 5. Base plate; 6. Second flange; 7. Reinforcing rib; 8. Connecting pipe; 9. Reinforcing plate; 10. Spiral blade; 11. Round steel; 12. First flange; 13. Shaft head; 14. Packing gland; 15. Gland bolt; 16. Packing; 17. Packing box. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0028] Furthermore, the terminology used in the description of this utility model is for illustrative purposes only and is not intended to limit the scope of this utility model. The terms "comprising" and / or "including" are used to specify the presence of the said elements, steps, operations, and / or components, but do not exclude the presence or addition of one or more other elements, steps, operations, and / or components. The terms "first," "second," etc., may be used to describe various elements, do not represent an order, and do not limit these elements. In addition, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more. These terms are used only to distinguish one element from another. These and / or other aspects become apparent in conjunction with the following drawings, and those skilled in the art will more readily understand the description of the embodiments of this utility model. The drawings are used for illustrative purposes only to depict the embodiments of this utility model. Those skilled in the art will readily recognize from the following description that alternative embodiments of the structures and methods shown in this utility model can be employed without departing from the principles of this utility model.

[0029] like Figure 2 and Figure 3 As shown in the embodiment of this utility model, a quick disassembly and sealing device for a spiral mixer includes a spiral mixer bracket, a reducer bracket, and a sealing assembly connected in sequence, wherein:

[0030] The spiral mixer support is fixedly installed on the side wall of the container. It includes a reinforcing plate 9, a connecting pipe 8 and a reinforcing rib 7. The reinforcing plate 9 is fixedly connected to the side wall of the container. The connecting pipe 8 is perpendicular to and fixed on the side wall of the container. The reinforcing rib 7 is perpendicular to the surface of the connecting pipe 8 and fixed between the reinforcing plate 9 and the connecting pipe 8 to enhance the connection stability between the side wall of the container and the connecting pipe 8.

[0031] The reducer bracket is fixedly installed between the spiral mixer bracket and the reducer 2. It includes a base plate 5 and a reducer mounting plate 3. The base plate 5 is detachably connected to the spiral mixer bracket. One side of the reducer mounting plate 3 is detachably connected to the base of the reducer 2, and the other side is fixedly connected to the base plate 5.

[0032] The sealing assembly is fixedly installed inside the reducer bracket. It includes a stuffing box 17, a stuffing gland 14, and a packing 16. The stuffing box 17 is fixedly connected to the base plate 5. The stuffing gland 14 is located on the side of the stuffing box 17 away from the container side wall and is detachably connected to the stuffing box 17. The packing 16 is placed inside the stuffing box 17.

[0033] This utility model sets the spiral mixer on the reducer bracket. By disassembling and assembling the base plate 5 set on the spiral mixer bracket, the reducer bracket and the spiral mixer bracket can be disassembled and assembled, thereby realizing the overall quick disassembly and assembly of the spiral mixer and improving the disassembly and maintenance process of the side-entry spiral mixer when there is residual material in the container.

[0034] Furthermore, the device also includes a motor 1, which is connected to the input end of the reducer 2 to drive the reducer 2 to rotate the stirring mechanism. The motor 1 can be connected to the reducer 2 via a flange, chain drive, coupling, gears, etc. This application does not specify a particular connection method.

[0035] Furthermore, the packing gland 14 is detachably connected to the packing housing 17 via gland bolts 15. Preferably, multiple gland bolts 15 can be provided to further secure the packing gland 14, preventing the gland bolts 15 from loosening due to the rotational vibration of the shaft head 13 during the operation of the screw mixer, thus preventing the packing 16 or the packing gland 14 from falling off. When it is necessary to replace the packing 16, the operator can loosen the gland bolts 15, remove the packing gland 14, and directly replace the packing 16 inside the packing housing 17.

[0036] Preferably, the filler 16 can be asbestos fabric, rubber, flexible graphite, and engineering plastics, etc. It can be selected according to specific working conditions and requirements, and this application does not impose specific limitations.

[0037] In one embodiment, the reinforcing plate 9 is annular and is used to reinforce openings on the sidewall of the container. The inner diameter of the reinforcing plate 9 is larger than the inner diameter of the connecting pipe 8.

[0038] In one embodiment, the device further includes a stirring mechanism, comprising a shaft head 13, a round steel bar 11, and a spiral blade 10 connected in sequence, wherein:

[0039] The spiral blade 10 is disposed inside the container. One end of the round steel 11 passes through the side wall of the container and is fixedly connected to the spiral blade 10. One end of the shaft head 13 passes through the sealing assembly and the connecting pipe 8 in sequence and is detachably connected to the end of the round steel 11 away from the side wall of the container. The other end is detachably connected to the reducer 2.

[0040] Furthermore, the shaft head 13 is detachably connected to the round steel 11 via a first flange 12. The diameters of the first flange 12, the round steel 11, and the spiral blade 10 are all smaller than the inner diameter of the connecting pipe 8. This ensures that the first flange 12, the round steel 11, and the spiral blade 10 can all pass through the connecting pipe 8, further guaranteeing that when disassembling the base plate 5 of the reducer bracket from the spiral mixer bracket, the round steel 11 and the spiral blade 10 can be simultaneously removed from or placed into the container.

[0041] When installing the spiral mixer on the side wall of the container, first connect the spiral blade 10, round steel 11 and first flange 12 as a whole to the shaft head 13. Then, pass the shaft head 13 through the reducer bracket and the stuffing box 16, put the packing 16 into the stuffing box 17, tighten the cover bolts 15 to fix the packing cover 14, then connect the reducer bracket to the spiral mixer bracket through the second flange 6, and finally fix the reducer 2 on the reducer mounting plate 3 and connect the reducer and shaft head 13. At this point, the entire device installation is complete.

[0042] When disassembling the spiral mixer from the side wall of the container, remove the base plate 5 from the spiral mixer bracket, and then directly remove the reducer 2, the mixing mechanism, the reducer bracket and the sealing assembly. Then, disassemble the reducer 2, the sealing assembly and the mixing mechanism in sequence.

[0043] In one embodiment, at least two reinforcing ribs 7 are provided to further enhance the connection stability between the container sidewall and the nozzle 8.

[0044] The number of reinforcing ribs 7 can be determined according to the perimeter of the pipe 8. For example, if one reinforcing rib 7 is set every 10 cm, then 10 reinforcing ribs 7 should be set when the perimeter of the pipe 8 is 100 cm.

[0045] It is understood that this application does not specify the number of reinforcing ribs or how the reinforcing ribs are arranged.

[0046] In one embodiment, the reducer bracket has an open structure. The sealing assembly is located inside the reducer bracket. When the packing 16 needs to be replaced, the operator can loosen the gland bolts 15 through the open opening of the reducer bracket to remove the packing gland 14 and directly replace the packing 16 inside the packing housing 17. This improves the efficiency of replacing the packing 16 and avoids the problem of needing to disassemble the mixer 2 when replacing the packing 16.

[0047] Furthermore, the base plate 5 is fixedly connected to the reducer mounting plate 3 by multiple support rods 4 and / or multiple support plates.

[0048] When designing the reducer bracket, to facilitate the replacement of the packing 16 in the internal sealing components of the reducer bracket by operators, the reducer mounting plate 3 and the base plate 5 can be connected using only support rods 4, making the reducer bracket a frame structure. In this case, operators can remove and install the packing gland 14 and replace the packing 16 through the gaps between two adjacent support rods 4 from various directions. Alternatively, support plates can be used to connect the reducer mounting plate 3 and the base plate 5, making the reducer bracket a box-frame structure. In this case, operators can remove and install the packing gland 14 and replace the packing 16 through the openings in the box-frame structure. Furthermore, support rods 4 and support plates can be used simultaneously to connect the reducer mounting plate 3 and the base plate 5. For example, support rods can be installed at the openings in the box-frame structure, which not only reinforces the reducer bracket but also ensures that operators can remove and install the packing gland 14 and replace the packing 16 through the gaps between two adjacent support rods 4 on the connecting surface. Alternatively, support plates can be used to replace support rods 4 on some sides of the frame structure. In this case, operators can remove and install the packing gland 14 and replace the packing 16 through the gaps between two adjacent support rods 4 on other connecting surfaces. It is understood that this application does not impose specific limitations on how the gearbox bracket is designed.

[0049] In one embodiment, the base plate 5 is detachably connected to the connecting pipe 8 in the screw mixer bracket via a second flange 6. This facilitates the disassembly of the reducer bracket while ensuring the stability of the connection between the reducer bracket and the screw mixer bracket.

[0050] Furthermore, such as Figure 4 As shown, both the base plate 5 and the second flange 6 are machined with fine-textured water lines. These water lines are located on the connection surface of the base plate 5 and the second flange 6. The fine-textured water lines increase the friction between the flange sealing surface and the gasket, improving the flange's sealing performance and effectively preventing media leakage from the connection point.

[0051] Numerous specific details are set forth in the specification provided herein. However, it will be understood that embodiments of the present invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this specification.

[0052] Furthermore, those skilled in the art will understand that although some embodiments described herein include certain features but not others included in other embodiments, combinations of features from different embodiments are intended to be within the scope of this invention and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0053] Those skilled in the art will understand that although the present invention has been described with reference to exemplary embodiments, various changes may be made and its elements may be replaced with equivalents without departing from the scope of the present invention. Furthermore, many modifications may be made to adapt particular situations or materials to the teachings of the present invention without departing from the essential scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed, but rather will include all embodiments falling within the scope of the appended claims.

Claims

1. A quick disassembly and sealing device for a spiral mixer, characterized in that, The device includes a spiral mixer support, a reducer support, and a sealing assembly connected in sequence, wherein: The spiral mixer support is fixedly installed on the side wall of the container, and includes a reinforcing plate, a connecting pipe and a reinforcing rib. The reinforcing plate is fixedly connected to the side wall of the container, the connecting pipe is perpendicular to and fixed to the side wall of the container, and the reinforcing rib is perpendicular to the surface of the connecting pipe and fixed between the reinforcing plate and the connecting pipe. The speed reducer bracket is fixedly installed between the spiral mixer bracket and the speed reducer. It includes a base plate and a speed reducer mounting plate. The base plate is detachably connected to the spiral mixer bracket. One side of the speed reducer mounting plate is detachably connected to the base of the speed reducer, and the other side is fixedly connected to the base plate. The sealing assembly is fixedly installed inside the reducer bracket. It includes a stuffing box, a stuffing gland, and stuffing. The stuffing box is fixedly connected to the base plate. The stuffing gland is located on the side of the stuffing box away from the container side wall and is detachably connected to the stuffing box. The stuffing is placed inside the stuffing box.

2. The quick disassembly and sealing device as described in claim 1, characterized in that, The reinforcing plate is ring-shaped.

3. The quick disassembly and sealing device as described in claim 2, characterized in that, The device further includes a stirring mechanism, comprising a shaft head, a round steel bar, and a spiral blade connected in sequence, wherein: The spiral blade is disposed inside the container. One end of the round steel passes through the side wall of the container and is fixed to the spiral blade. One end of the shaft passes through the sealing assembly and the connecting pipe in sequence and is detachably connected to the end of the round steel away from the side wall of the container. The other end is detachably connected to the reducer.

4. The quick disassembly and sealing device as described in claim 3, characterized in that, The shaft head is detachably connected to the round steel via a first flange, and the diameters of the first flange, the round steel, and the spiral blade are all smaller than the inner diameter of the connecting pipe.

5. The quick disassembly and sealing device as described in claim 1, characterized in that, The reinforcing ribs are provided in at least two.

6. The quick disassembly and sealing device as described in claim 1, characterized in that, The speed reducer bracket has an open structure.

7. The quick disassembly and sealing device as described in claim 6, characterized in that, The base plate is fixedly connected to the reducer mounting plate by multiple support rods and / or multiple support plates.

8. The quick disassembly and sealing device as described in claim 1, characterized in that, The base plate is detachably connected to the connecting pipe in the spiral mixer bracket via a second flange.

9. The quick disassembly and sealing device as described in claim 8, characterized in that, Both the base plate and the second flange are machined with fine-textured water lines.

10. The quick disassembly and sealing device as described in claim 1, characterized in that, The packing gland is detachably connected to the packing box via gland bolts.

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