Ceramic tile raw material mixing and homogenizing device

By designing a rotating frame and a tilting bucket mechanism, the problem of stopping and tilting existing ceramic tile raw material mixing devices has been solved, realizing efficient and automated mixing and tilting of ceramic tile raw materials, and improving mixing efficiency and uniformity.

CN223542920UActive Publication Date: 2025-11-14GUANGDONG HONGJINGYE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423096122.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-14
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing ceramic tile raw material mixing devices require stopping and emptying after mixing, resulting in low mixing efficiency and complex manual operation, making it difficult to achieve efficient and automated homogenization.

Method used

A ceramic tile raw material mixing and homogenization device was designed, which includes a rotating frame and a tilting bucket mechanism. The rotating frame drives the tilting bucket mechanism to achieve frequent and continuous stirring, and can automatically tilt the uniformly mixed ceramic tile raw material. The degree of automation is improved by using an electric lifting column and casters.

Benefits of technology

It achieves efficient and automated mixing and pouring of ceramic tile raw materials, significantly improving mixing efficiency, reducing manual operation, and ensuring the uniformity and density of the mixture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic tile raw material mixing and homogenizing device which comprises a wall brick mixer main body and a rotating frame, six dumping barrel mechanisms are fixedly installed at a C-shaped notch in the upper end of the rotating frame, a stirring rod is fixedly installed at the lower end of a rotating shaft of the wall brick mixer main body, and the stirring rod is connected with the rotating frame. A U-shaped sliding sleeve is fixedly installed at the position, close to the rear end, of the lower surface of the wall brick stirring machine body, an embedded sliding rod is arranged in the U-shaped sliding sleeve, and a fillet bottom plate is fixedly installed at the lower end of the embedded sliding rod. According to the ceramic tile raw material mixing and homogenizing device disclosed by the utility model, the ceramic tile raw materials are frequently and continuously stirred by the mixing and homogenizing device through the rotating frame and the dumping barrel mechanism, the stirring efficiency is greatly improved, the uniformly mixed ceramic tile raw materials can be automatically dumped, and the rotating frame can drive the dumping barrel mechanism to rotate; the dumping barrel mechanism can automatically dump ceramic tile raw materials.
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Description

Technical Field

[0001] This utility model relates to the technical field of ceramic tile raw material mixing device structure, and in particular to a ceramic tile raw material mixing and homogenization device. Background Technology

[0002] Mixing raw materials for ceramic tiles is a crucial step in the ceramic tile production process. It is essential to strictly control the mixing methods and equipment to ensure uniform mixing of the raw materials. When mixing ceramic tile raw materials, specialized mixers, such as bricklayer mixers or planetary mixers, should be used. These mixers use specific mixing methods, such as vertical structure mixing or planetary trajectory operation, to ensure that the raw materials can be mixed from all directions and angles, thereby improving the homogeneity and density of the mixed materials.

[0003] Existing tile raw material mixing devices have certain drawbacks. After the brick mixer in a traditional tile raw material mixing device has mixed the materials evenly, it is necessary to stop the brick mixer and pour out the mixing bucket. The mixing efficiency is not high. Moreover, when pouring out the evenly mixed tile raw materials, it is necessary to manually rotate the lifting mixing bucket and open the lock to pour out the mixing bucket. Utility Model Content

[0004] The main objective of this invention is to provide a device for homogenizing and mixing ceramic tile raw materials, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A ceramic tile raw material mixing and homogenization device includes a brick mixer body and a rotating frame. A tilting bucket mechanism is fixedly installed at the upper C-shaped notch of the rotating frame. Six tilting bucket mechanisms are provided. A mixing rod is fixedly installed at the lower end of the rotating shaft of the brick mixer body. A U-shaped sliding sleeve is fixedly installed on the lower surface of the brick mixer body near the rear end. An embedded sliding rod is provided inside the U-shaped sliding sleeve. A rounded bottom plate is fixedly installed at the lower end of the embedded sliding rod. An electric lifting column is fixedly installed on the upper surface of the rounded bottom plate between the embedded sliding rods. The upper end of the electric lifting column is fixedly connected to the upper end of the U-shaped sliding sleeve. Through holes are opened on the upper surface of the rounded bottom plate near the four corners.

[0007] Preferably, the rotating frame includes an inner hexagonal fixed frame, a rotating rod, a first motor, a motor outer frame, a support frame, and casters.

[0008] Preferably, the rotating rod is fixedly installed at the center of the lower surface of the hexagonal inner frame, the first motor is fixedly installed at the lower end of the rotating rod, the motor outer frame is fixedly installed on the outside of the first motor, and a through hole is provided on the lower surface of the motor outer frame.

[0009] Preferably, the support frame is fixedly installed on the lower surface of the hexagonal inner frame, the casters are fixedly installed on the lower end of the support frame, there are six C-shaped notches on the outer side of the hexagonal inner frame, there are six casters, and the C-shaped notches on the outer side of the hexagonal inner frame are evenly distributed.

[0010] Preferably, the tilting bucket mechanism includes a C-shaped frame, a winding roller, a No. 2 motor, a U-shaped frame, a rotating circular frame, a stainless steel raw material mixing bucket, a limiting frame, and a traction rope.

[0011] Preferably, the take-up roller is movably installed inside the C-shaped frame, the second motor is fixedly installed on one side of the C-shaped frame, and the rotating shaft of the second motor passes through the C-shaped frame and is fixedly connected to the take-up roller.

[0012] Preferably, the U-shaped frame is fixedly installed in the C-shaped notch of the inner hexagonal fixed frame, the rotating circular frame is movably installed at the front end of the U-shaped frame, the stainless steel raw material mixing tank is fixedly installed inside the rotating circular frame, the limiting frame is fixedly installed at the lower end of the stainless steel raw material mixing tank, one end of the traction rope is fixedly connected to the upper end of the limiting frame, the other end of the traction rope is fixedly connected to the inside of the winding drum, and the lower end of the stirring rod is inserted into the inside of the stainless steel raw material mixing tank.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] In this invention, the rotating frame and the tilting bucket mechanism enable the mixing homogenization device to frequently and continuously stir the ceramic tile raw materials, greatly improving the stirring efficiency. It can also automatically tilt the uniformly mixed ceramic tile raw materials. The rotating frame can drive the tilting bucket mechanism to rotate, and the tilting bucket mechanism can automatically tilt the ceramic tile raw materials. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a ceramic tile raw material mixing and homogenization device according to the present invention;

[0016] Figure 2 This utility model provides a schematic diagram of the structure of a brick mixer body, mixing rod, U-shaped sliding sleeve, embedded sliding rod, rounded bottom plate, and electric lifting column for a ceramic tile raw material mixing and homogenization device.

[0017] Figure 3 This is an exploded view of the rotating frame structure of a ceramic tile raw material mixing and homogenization device according to the present invention.

[0018] Figure 4 This is an exploded view of the tilting bucket mechanism of a ceramic tile raw material mixing and homogenization device according to the present invention.

[0019] In the diagram: 1. Main body of the brick mixer; 2. Rotating frame; 201. Inner hexagonal fixing frame; 202. Rotating rod; 203. Motor No. 1; 204. Motor outer frame; 205. Support frame; 206. Casters; 3. Tilting bucket mechanism; 301. C-shaped frame; 302. Rewinding roller; 303. Motor No. 2; 304. U-shaped frame; 305. Rotating circular frame; 306. Stainless steel raw material mixing bucket; 307. Limiting frame; 308. Traction rope; 4. Mixing rod; 5. U-shaped sliding sleeve; 6. Embedded sliding rod; 7. Rounded corner base plate; 8. Electric lifting column. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] like Figure 1-4 As shown, a ceramic tile raw material mixing and homogenization device includes a brick mixer body 1 and a rotating frame 2. A tilting bucket mechanism 3 is fixedly installed at the upper C-shaped notch of the rotating frame 2. Six tilting bucket mechanisms 3 are provided. A mixing rod 4 is fixedly installed at the lower end of the rotating shaft of the brick mixer body 1. A U-shaped sliding sleeve 5 is fixedly installed on the lower surface of the brick mixer body 1 near the rear end. An embedded sliding rod 6 is provided inside the U-shaped sliding sleeve 5. A rounded bottom plate 7 is fixedly installed at the lower end of the embedded sliding rod 6. An electric lifting column 8 is fixedly installed on the upper surface of 7 between the embedded sliding rods 6. The upper end of the electric lifting column 8 is fixedly connected to the upper end of the U-shaped sliding sleeve 5. Through holes are opened on the upper surface of the rounded bottom plate 7 near the four corners. The rotating frame 2 and the tilting bucket mechanism 3 enable the mixing homogenization device to frequently and continuously stir the ceramic tile raw materials, greatly improving the stirring efficiency. It can also automatically tilt the uniformly mixed ceramic tile raw materials. The rotating frame 2 can drive the tilting bucket mechanism 3 to rotate, and the tilting bucket mechanism 3 can automatically tilt the ceramic tile raw materials.

[0022] The rotating frame 2 includes an internal hexagonal fixed frame 201, a rotating rod 202, a primary motor 203, a motor outer frame 204, a support frame 205, and casters 206. The rotating rod 202 is fixedly installed at the center of the lower surface of the internal hexagonal fixed frame 201. The primary motor 203 is fixedly installed at the lower end of the rotating rod 202. The motor outer frame 204 is fixedly installed on the outside of the primary motor 203, and a through hole is provided on the lower surface of the motor outer frame 204. The support frame 205 is fixedly installed on the lower surface of the internal hexagonal fixed frame 201, and the casters 206 are fixedly installed at the lower end of the support frame 205. There are six C-shaped notches on the outside of the internal hexagonal fixed frame 201, and six casters 206 are provided. The C-shaped notches on the outside of the internal hexagonal fixed frame 201 are evenly distributed. The tilting bucket mechanism 3 includes a C-shaped frame 301, a winding roller 302, a secondary motor 303, and a U-shaped frame 304. The system comprises a rotating circular frame 305, a stainless steel raw material mixing tank 306, a limiting frame 307, and a traction rope 308; a take-up roller 302 is movably installed inside a C-shaped frame 301, a second motor 303 is fixedly installed on one side of the C-shaped frame 301, and the rotating shaft of the second motor 303 passes through the C-shaped frame 301 and is fixedly connected to the take-up roller 302; a U-shaped frame 304 is fixedly installed in the C-shaped notch of the inner hexagonal fixing frame 201, a rotating circular frame 305 is movably installed at the front end of the U-shaped frame 304, a stainless steel raw material mixing tank 306 is fixedly installed inside the rotating circular frame 305, a limiting frame 307 is fixedly installed at the lower end of the stainless steel raw material mixing tank 306, one end of the traction rope 308 is fixedly connected to the upper end of the limiting frame 307, and the other end of the traction rope 308 is fixedly connected to the inside of the take-up roller 302; and the lower end of the stirring rod 4 is inserted into the inside of the stainless steel raw material mixing tank 306.

[0023] It should be noted that this utility model is a device for homogenizing and mixing ceramic tile raw materials. In use, in the rotating frame 2 and the tilting bucket mechanism 3, the rounded bottom plate 7 is installed on the ground through a through hole, and the lower surface of the motor outer frame 204 is also installed on the ground through a through hole. Ceramic tile raw materials are poured into the stainless steel raw material mixing bucket 306. The brick mixer body 1 drives the stirring rod 4 to rotate and stir, ensuring the ceramic tile raw materials in the stainless steel raw material mixing bucket 306 are evenly mixed. Then, the electric lifting column 8 rises, and the U-shaped sliding sleeve 5 rises along the embedded sliding rod 6 until the stirring rod 4 exits the stainless steel raw material mixing bucket 306. The first motor 203 inside the motor outer frame 204 drives the rotating rod 202 to rotate, and the universal wheels 206 at the lower end of the support frame 205 roll on the ground, causing the next stainless steel raw material mixing bucket 306 to align with the lower end of the stirring rod 4. The electric lifting column 8 then retracts, and the mixing... Rod 4 is inserted into the stainless steel raw material mixing tank 306 for stirring. When the evenly mixed ceramic tile material is to be poured out, motor 303 drives the winding roller 302 inside the C-shaped frame 301. The winding roller 302 continuously winds up the traction rope 308. The rotating frame 305 rotates at the front end of the U-shaped frame 304, and the stainless steel raw material mixing tank 306 is tilted out accordingly. After the tilting is completed, motor 303 is turned off, and the lower end of the stainless steel raw material mixing tank 306 returns to its original state due to gravity. The traction rope 308 inside the winding roller 302 is then pulled out and re-enters the limiting frame 307. The rotating frame 2 and the tilting tank mechanism 3 enable the mixing homogenization device to frequently and continuously stir the ceramic tile material, greatly improving the stirring efficiency. It can also automatically tilt the evenly mixed ceramic tile material. The rotating frame 2 can drive the tilting tank mechanism 3 to rotate, and the tilting tank mechanism 3 can automatically tilt the ceramic tile material.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for homogenizing and mixing ceramic tile raw materials, characterized in that: The machine includes a brick mixer body (1) and a rotating frame (2). A tilting bucket mechanism (3) is fixedly installed at the upper C-shaped notch of the rotating frame (2). There are six tilting bucket mechanisms (3). A mixing rod (4) is fixedly installed at the lower end of the rotating shaft of the brick mixer body (1). A U-shaped sliding sleeve (5) is fixedly installed on the lower surface of the brick mixer body (1) near the rear end. An embedded sliding rod (6) is provided inside the U-shaped sliding sleeve (5). A rounded bottom plate (7) is fixedly installed at the lower end of the embedded sliding rod (6). An electric lifting column (8) is fixedly installed on the upper surface of the rounded bottom plate (7) between the embedded sliding rods (6). The upper end of the electric lifting column (8) is fixedly connected to the upper end of the U-shaped sliding sleeve (5). Through holes are opened on the upper surface of the rounded bottom plate (7) near the four corners.

2. The ceramic tile raw material mixing and homogenization device according to claim 1, characterized in that: The rotating frame (2) includes an inner hexagonal fixed frame (201), a rotating rod (202), a No. 1 motor (203), a motor outer frame (204), a support frame (205), and casters (206).

3. The ceramic tile raw material mixing and homogenization device according to claim 2, characterized in that: The rotating rod (202) is fixedly installed at the center of the lower surface of the hexagonal inner frame (201), the first motor (203) is fixedly installed at the lower end of the rotating rod (202), the motor outer frame (204) is fixedly installed on the outside of the first motor (203), and a through hole is provided on the lower surface of the motor outer frame (204).

4. The ceramic tile raw material mixing and homogenization device according to claim 3, characterized in that: The support frame (205) is fixedly installed on the lower surface of the hexagonal inner frame (201), and the caster wheel (206) is fixedly installed on the lower end of the support frame (205). There are six C-shaped notches on the outer side of the hexagonal inner frame (201), and there are six caster wheels (206). The C-shaped notches on the outer side of the hexagonal inner frame (201) are evenly distributed.

5. The ceramic tile raw material mixing and homogenization device according to claim 4, characterized in that: The tilting bucket mechanism (3) includes a C-shaped frame (301), a winding roller (302), a second motor (303), a U-shaped frame (304), a rotating circular frame (305), a stainless steel raw material mixing bucket (306), a limiting frame (307), and a traction rope (308).

6. The ceramic tile raw material mixing and homogenization device according to claim 5, characterized in that: The take-up roller (302) is movably installed inside the C-shaped frame (301), and the second motor (303) is fixedly installed on one side of the C-shaped frame (301). The rotating shaft of the second motor (303) passes through the C-shaped frame (301) and is fixedly connected to the take-up roller (302).

7. The ceramic tile raw material mixing and homogenization device according to claim 6, characterized in that: The U-shaped frame (304) is fixedly installed in the C-shaped notch of the inner hexagonal fixed frame (201). The rotating circular frame (305) is movably installed at the front end of the U-shaped frame (304). The stainless steel raw material mixing tank (306) is fixedly installed inside the rotating circular frame (305). The limiting frame (307) is fixedly installed at the lower end of the stainless steel raw material mixing tank (306). One end of the traction rope (308) is fixedly connected to the upper end of the limiting frame (307). The other end of the traction rope (308) is fixedly connected to the inside of the winding drum (302). The lower end of the stirring rod (4) is inserted into the inside of the stainless steel raw material mixing tank (306).