Autophoresis tank
By using a fly-paint and a swinging mechanism to make the lamp post swing slightly, combined with a stirrer and heating pipes, the problem of self-coating paint not being able to cover the inner wall of the lamp post slot is solved, and uniform coating coverage is achieved.
Patent Information
- Application Number
- CN202422953946.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The lamp post has multiple slots. When it is immersed in self-coating paint, the air in the slots cannot be expelled, which causes the self-coating paint to fail to cover the inner wall of the slots, affecting the uniformity of the coating.
The system employs a fly-paint and swing mechanism, which uses chains and hooks to hold the end of the lamp post. The swing mechanism causes the lamp post to swing slightly, and combined with a stirrer and heating pipes, it ensures that the self-coating paint can be applied to the inner wall of the slot.
Effectively venting air from the card slot improves the uniformity of the coating and ensures that the self-coating paint can completely cover the surface of the light pole.
Smart Images
Figure CN223543317U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lamp post coating technology, and in particular to a self-coating tank. Background Technology
[0002] Self-coating technology is a novel coating technique that involves immersing a light pole in self-coating paint. Utilizing the paint's inherent properties, a coating forms on both the inner and outer surfaces of the pole. To improve coating uniformity, existing technologies typically employ the following measures: ① Installing a pump in the self-coating tank to increase the paint's fluidity; ② Incorporating multiple agitators in the tank to further enhance fluidity; ③ Increasing the paint's temperature; ④ Suspending the light pole within the tank using an automated conveyor system at a specific angle. The problem lies in the fact that the light pole has multiple slots. When immersed in the paint, air trapped within these slots can prevent the paint from effectively covering the inner walls of the slots. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a self-swimming tank that empties the air from the card slot.
[0004] In order to achieve the purpose of this utility model, the following solution is proposed:
[0005] A self-swimming tank includes a fly pad, a tank body, and a swinging mechanism disposed within the tank body.
[0006] The light pole is connected to the automated trolley conveyor track. The bottom of the light pole has two chains and two clamps. Both ends of the light pole have linear travel components. The bottom of the chain has a hook for hooking the end of the light pole. The clamp includes a vertical plate and a horizontal plate at the bottom of the vertical plate. The horizontal plate is used to support the end of the light pole. The vertical plate is connected to the linear travel component and has a window.
[0007] The swing mechanism includes two telescopic rods symmetrically arranged on the end face of the trough. The movable end of the telescopic rod is connected to a push plate. When the lamp post is suspended in the preset position of the trough, the push plate is used to pass through the window and act on the end face of the lamp post.
[0008] Furthermore, a limiting plate is provided on each side of the push plate. In the horizontal cross section, the push plate and the two limiting plates are boat-shaped. When the push plate acts on the end face of the lamp post, the limiting plates are used to limit the range of the lamp post.
[0009] Furthermore, a baffle is provided at the top of the horizontal plate. When the horizontal plate supports the end of the lamp post, the baffle abuts against the end face of the lamp post, and the top surface of the baffle is lower than the hook.
[0010] Furthermore, it also includes two symmetrically arranged stirring assemblies on both sides of the tank. The stirring assembly includes a first support rod, a second support rod, and multiple stirrers. The first support rod and the second support rod are arranged parallel to each other on the top of the tank, and multiple support plates are arranged between them. Multiple stirrers are arranged on the corresponding support plates.
[0011] Furthermore, it also includes two heating pipes symmetrically arranged on both sides of the tank. The heating pipes include a main pipe and multiple secondary pipes connected to the main pipe. The main pipe is mounted on the top of the side wall of the tank, and a secondary pipe is located between two adjacent agitators. Multiple heating wires are threaded inside the heating pipes, and some of the heating wires extend downward from the opening end of the secondary pipe into the self-coating paint of the tank.
[0012] Furthermore, it also includes multiple L-shaped protective plates. The first support rod is located outside the second support rod. Multiple slots are provided on the opposite side of the two second support rods. The horizontal section of the L-shaped protective plate is fitted into the corresponding slot and fixed by multiple bolts. The horizontal section has through holes for passing through part of the heating wire. The vertical section of the L-shaped protective plate is used to shield the heating wire.
[0013] The beneficial effects of this utility model are as follows: the flypab connects the lamp post through both rigid and flexible connections. The clamp is a rigid connection to prevent the lamp post from swinging arbitrarily during transfer. The chain and hook are flexible connections. When the lamp post is immersed in self-coating paint, the clamp detaches from the lamp post, leaving only the hook to hold the end of the lamp post. This allows the lamp post to swing slightly using a swinging mechanism, thereby allowing the air in the slot to be vented and the self-coating paint to be applied to the inner wall of the slot, improving the uniformity of the coating. Attached Figure Description
[0014] Figure 1 A diagram of the self-swimming tank structure is shown;
[0015] Figure 2 A top view from the swimming pool is shown;
[0016] Figure 3 A partial view of the oscillating mechanism within the swimming tank is shown. Detailed Implementation
[0017] like Figure 1 As shown, this embodiment provides a self-swimming tank, including a fly palladium 3, a tank body 1, and a swing mechanism 2 disposed in the tank body 1.
[0018] The fly-pawl 3 is connected to an automated trolley conveyor track, which is existing technology. This track is used to transfer the fly-pawl 3 and the light pole into the trough 1. The attached diagram does not show the structure of the automated trolley conveyor track, and its structure and principle will not be described in detail here. Figure 1 , Figure 3As shown, the bottom of the fly-pawl 3 is provided with two chains 31 and two clamping plates 32. The two chains 31 are located between the two clamping plates 32. The bottom of the chains 31 is provided with hooks 311, which are used to hook the end of the lamp post. The clamping plate 32 includes a vertical plate 321 and a horizontal plate 322 located at the bottom of the vertical plate 321. The horizontal plate 322 is used to support the end of the lamp post. Both ends of the fly-pawl 3 are provided with linear stroke components. The top of the vertical plate 321 is connected to the corresponding linear stroke component. The linear stroke component is used to move the clamping plate 32 horizontally, thereby clamping or releasing the lamp post. There are many ways to implement the linear stroke component, such as using a motor to drive the lead screw, or using a cylinder or hydraulic cylinder to drive it.
[0019] like Figure 3 As shown, the top of the horizontal plate 322 is provided with a baffle 324. When the horizontal plate 322 supports the end of the lamp post, the baffle 324 abuts against the end face of the lamp post, and the top surface of the baffle 324 is lower than the hook 311. When the fly pylon 3 and the lamp post are transferred by the automated trolley conveyor rail, the baffle 324 plays a role in improving the stability of the lamp post.
[0020] like Figure 1 , Figure 3 As shown, the swing mechanism 2 includes two telescopic rods 21 symmetrically arranged on the end face of the trough 1. The movable end of the telescopic rod 21 is connected to a push plate 22 for horizontally moving the push plate 22. The telescopic rod 21 is driven by a hydraulic cylinder or a pneumatic cylinder. The vertical plate 321 is provided with a window 323. When the lamp post is suspended in the preset position of the trough 1, the push plate 22 is used to pass through the window 323 and act on the end face of the lamp post.
[0021] The method of use is as follows: The automated trolley conveyor suspends the light pole in a preset position in the trough 1, and the self-coating paint in the trough 1 covers the light pole; the linear travel component moves the clamping plate 32 horizontally, so that the clamping plate 32 is away from the light pole, leaving only the hook 311 to hook the light pole, so that the light pole can swing next; the two telescopic rods 21 extend so that the push plate 22 passes through the corresponding window 323 and approaches the end face of the light pole, maintaining a gap of several centimeters. Note that the push plate 22 only approaches the end face of the light pole, and does not clamp the end face of the light pole; then one telescopic rod 21 extends so that the push plate 22 pushes the light pole slightly, while the other telescopic rod 21 shortens to avoid the swing trajectory of the light pole; then the telescopic rod 21 that extended in the previous step begins to shorten, and the telescopic rod 21 that shortened in the previous step begins to extend, so that the light pole swings in a pendulum-like manner, expelling the air in the light pole slot so that the self-coating paint can be evenly covered on the inner wall of the slot. It should be noted that during the swinging process of the light pole, when there is a force between one push plate 22 and the light pole, the other push plate 22 maintains a distance of several centimeters from the light pole.
[0022] To further limit the range of light pole swing, such as Figure 2As shown, in this embodiment, a limiting plate 23 is provided on each side of the push plate 22. In the top view, the push plate 22 and the two limiting plates 23 are boat-shaped. When the push plate 22 acts on the end face of the lamp post, the limiting plate 23 plays the role of limiting the swing range of the lamp post.
[0023] The above solution improves the uniformity of the coating by swinging the lamp post. Further improvements in coating uniformity can be achieved through the following methods:
[0024] First, such as Figure 1 , Figure 2 As shown, the self-electrophoresis tank also includes two symmetrically arranged stirring components on both sides of the tank body 1. Each stirring component includes a first support rod 41, a second support rod 42, and multiple stirrers 43. The first support rod 41 and the second support rod 42 are arranged parallel to each other on the top of the tank body 1, and multiple support plates 44 are arranged in an array between them. The long axis of the first support rod 41 and the direction of the array of multiple support plates 44 are parallel to the long axis of the tank body 1. The support plates 44 are fixed by multiple bolts. The stirrers 43 are fixed to the corresponding support plates 44. The stirrers 43 are used to stir the self-electrophoresis paint in the tank body 1 to improve the fluidity of the self-electrophoresis paint.
[0025] Then, as Figure 1 , Figure 2 As shown, the self-electrophoretic tank also includes two heating pipes symmetrically arranged on both sides of the tank body 1. Each heating pipe includes a main pipe 51 and multiple secondary pipes 52 connected to the main pipe 51. The main pipe 51 is mounted on the top of the side wall of the tank body 1, and one secondary pipe 52 is located between two adjacent agitators 43. Multiple heating wires are threaded through the heating pipes, with some of the heating wires extending downwards from the open ends of the secondary pipes 52 into the self-electrophoretic paint in the tank body 1. The heating wires extending from the secondary pipes 52 are bundled together with multiple straps to prevent them from swinging freely with the flow of the self-electrophoretic paint and to prevent them from getting tangled in the agitator paddles of the agitators 43. The heating wires are existing technology and can be purchased directly from the market, so their structure is not shown in the attached diagram. The heating wires are used to regulate the temperature of the self-electrophoretic paint, thereby improving its fluidity.
[0026] To further separate the heating wire from the light pole, such as Figure 1 , Figure 2 As shown, the self-coating tank also includes multiple L-shaped guard plates 6. The first support rod 41 is located outside the second support rod 42. Multiple slots are provided on the opposite side of the two second support rods 42. The horizontal section of the L-shaped guard plate 6 is assembled into the corresponding slot and fixed by multiple bolts. The horizontal section is provided with through holes 61. One through hole 61 corresponds to one secondary pipe 52. The through hole 61 is used to pass through part of the heating wire. The longitudinal section of the L-shaped guard plate 6 extends downward into the self-coating paint of the tank body 1, which serves to shield the heating wire and separate the heating wire from the lamp post. In addition, multiple mesh holes are arrayed on the L-shaped guard plate 6 to facilitate the flow of self-coating paint.
[0027] Furthermore, the self-electrophoresis tank is also equipped with a pump, which is used to extract the self-electrophoresis paint in the tank 1 and then discharge the self-electrophoresis paint into the tank 1, thereby improving the fluidity of the self-electrophoresis paint.
[0028] The above embodiments are only used to illustrate the technical concept and features of this utility model, and are not intended to be unique or to limit this utility model. Those skilled in the art should understand that various changes or equivalent substitutions made to this utility model without departing from its scope are all within the protection scope of this utility model.
Claims
1. A self-swimming tank, characterized in that, It includes a fly palladium (3), a tank (1), and a swing mechanism (2) disposed in the tank (1); The fly-pawl (3) is connected to the automated trolley conveyor track. The fly-pawl (3) has two chains (31) and two clamps (32) at the bottom. Both ends of the fly-pawl (3) are equipped with linear stroke components. The bottom of the chain (31) is equipped with a hook (311) for hooking the end of the lamp post. The clamp (32) includes a vertical plate (321) and a horizontal plate (322) at the bottom of the vertical plate (321). The horizontal plate (322) is used to support the end of the lamp post. The vertical plate (321) is connected to the linear stroke component and has a window (323). The swing mechanism (2) includes two telescopic rods (21) symmetrically arranged on the end face of the trough (1). The movable end of the telescopic rod (21) is connected to a push plate (22). When the lamp post is suspended in the preset position of the trough (1), the push plate (22) is used to pass through the window (323) and act on the end face of the lamp post.
2. The self-pouring tank according to claim 1, characterized in that, Each side of the push plate (22) is provided with a limiting plate (23). In the horizontal section, the push plate (22) and the two limiting plates (23) are in the shape of a boat. When the push plate (22) acts on the end face of the lamp post, the limiting plate (23) is used to limit the range of the lamp post.
3. The self-elevating tank according to claim 1, characterized in that, The top of the horizontal plate (322) is provided with a baffle (324). When the horizontal plate (322) supports the end of the lamp post, the baffle (324) abuts against the end face of the lamp post, and the top surface of the baffle (324) is lower than the hook (311).
4. The self-pouring tank according to claim 1, characterized in that, It also includes two symmetrical stirring components arranged on both sides of the tank (1). The stirring components include a first support rod (41), a second support rod (42) and multiple stirrers (43). The first support rod (41) and the second support rod (42) are arranged in parallel on the top of the tank (1), and multiple support plates (44) are arranged between them. Multiple stirrers (43) are arranged on the corresponding support plates (44).
5. The self-pouring tank according to claim 4, characterized in that, It also includes two heating pipes symmetrically arranged on both sides of the tank (1). The heating pipes include a main pipe (51) and multiple secondary pipes (52) connected to the main pipe (51). The main pipe (51) is mounted on the top of the side wall of the tank (1). A secondary pipe (52) is located between two adjacent agitators (43). Multiple heating wires are threaded inside the heating pipes. Some of the heating wires extend downward from the opening end of the secondary pipe (52) into the self-coating paint of the tank (1).
6. The self-pouring tank according to claim 5, characterized in that, It also includes multiple L-shaped guard plates (6), the first support rod (41) is located outside the second support rod (42), and multiple slots are provided on the opposite side of the two second support rods (42). The horizontal section of the L-shaped guard plate (6) is fitted into the corresponding slot and fixed by multiple bolts. The horizontal section is provided with a through hole (61) for passing through part of the heating wire, and the vertical section of the L-shaped guard plate (6) is used to shield the heating wire.