Sleeve station conversion device
The sleeve station conversion device enables automated movement and stable clamping of ALC plate special pipe clamp sleeves between stations, solving the problems of low sleeve movement efficiency and poor safety, improving production efficiency and simplifying equipment structure.
Patent Information
- Application Number
- CN202423050847.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The sleeves of the ALC board special pipe clamps have low efficiency and poor safety when moving between various workstations, mainly due to manual operation.
The sleeve station conversion device uses a drive motor and reducer to drive the rotating ring plate to mesh with the conical teeth. Combined with the clamping assembly, it realizes the automatic movement and clamping of the sleeve between different stations. The stable clamping of the sleeve is achieved through the cooperation of the guide ring and the rolling wheel.
It improves the efficiency and safety of sleeve movement between workstations, simplifies the equipment structure, saves costs, and facilitates the disassembly and maintenance of clamping rods.
Smart Images

Figure CN223544524U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of assembly and production of building engineering parts, and in particular to a sleeve station conversion device. Background Technology
[0002] ALC panels are a lightweight building material with good fire resistance and are widely used in the construction industry.
[0003] When installing an ALC board, a special pipe clamp for the ALC board is used. The pipe clamp consists of two parts: a sleeve and a gasket. During the production process, the sleeve needs to be reduced in diameter, and then the punched gasket is put on the sleeve. The sleeve is then riveted, and the sleeve and gasket are then assembled and installed.
[0004] In actual production, the movement of the sleeve to the diameter reduction station and the removal of the sleeve after diameter reduction to the riveting station are all manual operations, which results in low efficiency and poor safety of the sleeve moving between various stations. Utility Model Content
[0005] The purpose of this utility model application is to improve the problem of low efficiency and poor safety of the sleeve of the ALC plate special pipe clamp moving between various work stations. This application provides a sleeve work station conversion device.
[0006] The sleeve station conversion device provided in this application adopts the following technical solution:
[0007] A casing station conversion device, comprising
[0008] The equipment platform has a drive motor and a reducer mounted on its upper surface. The rotating shaft of the drive motor is connected to the reducer, and the output shaft of the reducer is fixed with drive bevel gears.
[0009] The central column is fixed to the upper surface of the equipment platform;
[0010] The rotating ring plate is rotatably connected to the central column, and a conical ring tooth is fixed on its lower surface, which meshes with the driving ring tooth.
[0011] Multiple placement frames are provided, each with an opening at the top, allowing the sleeve to be placed vertically inside and mounted on the upper surface of the rotating ring plate;
[0012] The sliding shell is installed on the rotating ring plate and located on one side of the placement frame. A clamping rod is slidably connected inside. One end of the clamping rod extends into the placement frame. An abutment plate is fixed on the circumferential side wall of the clamping rod. A compression spring is installed on the abutment plate. The other end of the compression spring abuts against the end of the sliding shell facing the placement frame.
[0013] The guide ring is installed on the center column, and the end of the clamping rod abuts against the guide ring;
[0014] When the clamping rod abuts against the outer wall of the guide ring, the clamping rod clamps the sleeve.
[0015] The guide ring has a loosening groove with a rounded transition at the point where the sleeve is placed into the placement frame and at the point where the pipe clamp is removed from the placement frame.
[0016] Optionally, a roller is rotatably connected to one end of the clamping rod facing the guide ring, and the axis of rotation of the roller is set vertically.
[0017] Optionally, a clamping plate is fixed at one end of the clamping rod located inside the placement frame, and the end of the clamping plate facing the sleeve is curved.
[0018] Optionally, the inner sidewall of the placement frame, opposite the clamping plate, is curved.
[0019] Optionally, a rubber pad is fixed to the end of the clamping plate facing the sleeve.
[0020] Optionally, the bottom of the guide ring abuts against the upper surface of the rotating ring plate, and the guide ring is fixed to the central column by bolts.
[0021] Optionally, a rotating ring groove is provided on the lower surface of the rotating ring plate, and multiple stabilizing arc plates are fixed on the upper surface of the equipment platform, with the stabilizing arc plates abutting against the inner wall of the rotating ring groove.
[0022] Optionally, the top plate of the sliding housing can be opened to allow the clamping rod to be removed, and the top plate of the sliding housing is fixed to the sliding housing by bolts.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] The drive motor outputs through the reducer, driving the bevel gear and the bevel ring gear to mesh and drive the rotating ring plate to rotate intermittently. This allows the sleeve placed in the placement frame to move between different workstations. After the sleeve is placed in the placement frame, the rotation of the rotating ring plate causes the rolling wheel to abut against the guide ring, driving the clamping rod to move. The clamping plate clamps the sleeve, thereby improving the stability of the sleeve's position at the diameter reduction, gasket and sleeve assembly, and riveting workstations. This enables the automatic switching of the sleeve between various workstations, improving the efficiency and safety of sleeve workstation transitions.
[0025] The clamping of the sleeve is controlled by the contact relationship between the guide ring and the rolling wheel in conjunction with the rotation of the rotating ring plate. Only the position of the loosening groove needs to be designed, and no additional drive equipment is required. This not only saves costs, but also improves the accuracy of the clamping rod movement.
[0026] The detachable design at the top of the sliding housing also facilitates the removal and replacement of the clamping rod for easy inspection and maintenance.
[0027] The guide ring can also be pressed down and used in conjunction with the support of the stabilizing arc plate to achieve stable movement and disassembly for maintenance of the steering ring plate. Attached Figure Description
[0028] Figure 1 This is a structural schematic diagram of an embodiment of this application;
[0029] Figure 2 This is a schematic diagram of the drive motor.
[0030] Figure 3 It is a partially exploded view showing the clamping assembly;
[0031] Figure 4 This is a schematic diagram showing the structure of the guide ring.
[0032] In the diagram, 1 is the equipment platform; 11 is the stabilizing arc plate; 2 is the drive motor; 3 is the reducer; 31 is the drive bevel gear; 4 is the central column; 41 is the rotating ring plate; 411 is the placement frame; 412 is the rotating ring groove; 413 is the sliding shell; 4311 is the locking rod; 5 is the clamping assembly; 51 is the clamping rod; 511 is the abutment plate; 512 is the compression spring; 513 is the rolling wheel; 514 is the clamping plate; 5141 is the rubber pad; 515 is the locking hole; 52 is the guide ring; 521 is the release groove; 522 is the top ring plate; 523 is the rolling ring groove; and 5231 is the ball bearing. Detailed Implementation
[0033] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0034] This application discloses a sleeve station conversion device.
[0035] refer to Figure 1 and Figure 2 The sleeve-mounted station conversion device includes an equipment platform 1, a drive motor 2, a reducer 3, a central column 4, a rotating ring plate 41, and placement frames 411. The drive motor 2 and reducer 3 are both mounted on the equipment platform 1. The rotating shaft of the drive motor 2 is connected to the input end of the reducer 3, and the output shaft of the reducer 3 is fixedly equipped with a drive bevel gear 31, which is vertically positioned. A vertically positioned central column 4 is fixedly mounted on the upper surface of the equipment platform 1, and the rotating ring plate 41 is rotatably connected to the central column 4 and is horizontally positioned. A conical toothed ring is fixedly mounted on the lower surface of the rotating ring plate 41, and the drive bevel gear 31 meshes with the drive ring gear, causing the rotating ring plate 41 to rotate intermittently. Multiple placement frames 411 are provided, each with an opening at the top for vertical placement of the sleeve. The multiple placement frames 411 are equidistantly distributed in a circle around the central axis of the central column 4. Each placement frame 411 corresponds to a processing station, and each rotation of the rotating ring plate 41 moves the placement frame 411 from one station to a position directly opposite the next station. The central column 4 and the rotating ring plate 41 are equipped with clamping components 5, which can clamp and fix the sleeve at both the point where the sleeve is placed into the placement frame 411 and the point where the pipe clamp is removed from the placement frame 411.
[0036] After the sleeve is placed into the placement frame 411, the drive motor 2 drives the drive bevel gear 31 to rotate via the reducer 3. The drive bevel gear 31 meshes with the conical toothed ring, causing the rotating ring plate 41 to rotate intermittently, moving the sleeve continuously to the next workstation. The clamping assembly 5 clamps and fixes the sleeve, thereby improving the stability and quality of the sleeve's diameter reduction, gasket assembly, and riveting processes. This further improves the efficiency and safety of the sleeve's movement between workstations.
[0037] refer to Figure 3 and Figure 4 The clamping assembly 5 includes a clamping rod 51 and a guide ring 52. A sliding shell 413 is installed between the central column 4 and the placement frame 411 on the rotating ring plate 41. The clamping rod 51 is horizontally arranged and slidably connected within the sliding shell 413. One end of the clamping rod 51 extends into the placement frame 411 and is fixedly connected to a clamping plate 514. The end of the clamping plate 514 facing the sleeve is arc-shaped, and the inner sidewall of the placement frame 411 facing the clamping plate 514 is also arc-shaped. A rubber pad 5141 is fixedly provided on the clamping plate 514 to stably clamp the sleeve and increase the contact area when clamping the sleeve.
[0038] A clamping rod 51 has an abutment plate 511 fixed to its circumferential side wall. A compression spring 512 is installed on the abutment plate 511, and the other end of the compression spring 512 abuts against the end of the sliding housing 413 facing the placement frame 411. A rolling wheel 513 is rotatably connected to the end of the clamping rod 51 facing the central column 4, and the rotation axis of the rolling wheel 513 is vertically set. The top plate of the sliding housing 413 can be opened to allow the clamping rod 51 to be removed. The top plate of the sliding housing 413 is fixed to the sliding housing 413 by bolts. This facilitates the disassembly, maintenance, and replacement of the clamping rod 51.
[0039] The guide ring 52 is bolted to the central column 4. A rolling ring groove 523 is formed on the lower surface of the guide ring 52, and multiple balls 5231 are installed in the rolling ring groove 523. The balls 5231 abut against the upper surface of the rotating ring plate 41. A rotating ring groove 412 is formed on the lower surface of the rotating ring plate 41. Multiple stabilizing arc plates 11 are fixed on the upper surface of the equipment platform 1, and the stabilizing arc plates 11 abut against the inner wall of the rotating ring groove 412.
[0040] Roller 513 abuts against the circumferential outer wall of guide ring 52. When roller 513 abuts against the circumferential outer wall of guide ring 52, clamping clamp clamps the sleeve. Guide ring 52 has a release groove 521 with a rounded transition at the sleeve insertion point 411 and the tube clamp removal point 411. Top ring plate 522 is fixed on the upper surface of guide ring 52, and top ring plate 522 is located above roller 513. Locking rod 4311 is vertically slidably connected to the end of top cover of sliding housing 413, and locking rod 4311 abuts against the upper surface of clamping rod 51. Locking hole 515 is opened on the upper surface of clamping rod 51. When locking rod 4311 is located in locking hole 515, roller 513 does not abut against the circumferential outer wall of guide ring 52.
[0041] When the rotating ring plate 41 rotates, the rolling wheel 513 abuts against the outer circumferential wall of the guide ring 52, thereby driving the clamping rod 51 to clamp and fix the sleeve at the corresponding station. This achieves automatic clamping and loosening of the sleeve at the corresponding station, eliminating the need for additional drive and control equipment, simplifying the equipment and saving costs. The rolling wheel 513 effectively improves the movement efficiency of the clamping rod 51 and reduces movement resistance. The disassembly mechanism of the guide ring 52 not only allows for the disassembly and assembly of the guide ring 52 itself but also the disassembly and assembly of the rotating ring plate 41. Together with the ball bearing 5231 and the stabilizing arc plate 11, it effectively improves the rotational stability of the rotating ring plate 41. The top ring plate 522 further enhances the rotational stability of the rolling wheel 513. When the guide ring 52 needs to be installed, the clamping rod 51 is slid to the position where the locking rod 4311 falls into the locking groove, which facilitates the installation of the guide ring 52. Then the locking rod 4311 is pulled out from the locking groove, and the rolling wheel 513 abuts against the outer wall of the guide ring 52 again, thereby improving the efficiency of the installation of the guide ring 52 and facilitating the maintenance and replacement of various parts on the equipment.
[0042] The implementation principle of the sleeve station conversion device in this application embodiment is as follows: After the sleeve is placed in the placement frame 411, as the rotating ring plate 41 rotates, the rolling wheel 513 moves from the loosening groove 521 to the circumferential outer wall of the guide ring 52, causing the clamping rod 51 to move and automatically clamp and fix the sleeve. This achieves automatic clamping or loosening of the sleeve as the rotating ring plate 41 rotates to different stations, improving the efficiency and safety of sleeve transfer at various stations. It also reduces the need for drive equipment, achieving the above operation through stroke, improving equipment stability and reducing equipment investment costs. Furthermore, the guide ring 52, clamping rod 51, and rotating ring plate 41 are all detachable and mutually restrictive after installation, ensuring equipment operational stability while facilitating the replacement and maintenance of each component.
[0043] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A casing station conversion device, characterized in that: include The equipment platform (1) has a drive motor (2) and a reducer (3) mounted on its upper surface. The rotating shaft of the drive motor (2) is connected to the reducer (3), and the output shaft of the reducer (3) is fixed with a drive bevel gear (31). The central column (4) is fixed on the upper surface of the equipment platform (1); Rotate the ring plate (41), which is rotatably connected to the central column (4). The lower surface is fixed with a conical ring tooth, and the driving conical tooth (31) meshes with the driving ring tooth. Multiple placement frames (411) are provided with an upper opening for vertical placement of the sleeve, which is installed on the upper surface of the rotating ring plate (41). The sliding shell (413) is installed on the rotating ring plate (41) and located on one side of the placement frame (411). A clamping rod (51) is slidably connected inside. One end of the clamping rod (51) extends into the placement frame (411). An abutment plate (511) is fixed on the circumferential side wall of the clamping rod (51). A compression spring (512) is installed on the abutment plate (511). The other end of the compression spring (512) abuts against the end of the sliding shell (413) facing the placement frame (411). A guide ring (52) is installed on the central column (4), and the end of the clamping rod (51) abuts against the guide ring (52); When the clamping rod (51) abuts against the outer circumferential wall of the guide ring (52), the clamping rod (51) clamps the sleeve. The guide ring (52) has a loosening groove (521) with a rounded transition at the place where the sleeve is placed into the placement frame (411) and at the place where the pipe clamp is taken out of the placement frame (411).
2. The sleeve station conversion device according to claim 1, characterized in that: The clamping rod (51) is rotatably connected to a roller (513) at one end facing the guide ring (52), and the rotation axis of the roller (513) is set vertically.
3. The sleeve station conversion device according to claim 1, characterized in that: The clamping rod (51) is fixed with a clamping plate (514) at one end inside the placement frame (411), and the end of the clamping plate (514) facing the sleeve is an arc surface.
4. The sleeve station conversion device according to claim 3, characterized in that: The inner wall of the placement frame (411) is curved relative to the clamping plate (514).
5. A sleeve station conversion device according to claim 3, characterized in that: A rubber pad (5141) is fixed to one end of the clamping plate (514) facing the sleeve.
6. The casing station conversion device according to claim 1, characterized in that: The bottom of the guide ring (52) abuts against the upper surface of the rotating ring plate (41), and the guide ring (52) is fixed to the central column (4) by bolts.
7. The sleeve station conversion device according to claim 1, characterized in that: A rotating ring groove (412) is provided on the lower surface of the rotating ring plate (41), and multiple stabilizing arc plates (11) are fixed on the upper surface of the equipment platform (1). The stabilizing arc plates (11) abut against the inner wall of the rotating ring groove (412).
8. A sleeve station conversion device according to claim 1, characterized in that: The top plate of the sliding shell (413) can be opened to allow the clamping rod (51) to be removed. The top plate of the sliding shell (413) is fixed to the sliding shell (413) by bolts.