Machine tool base convenient for chip removal

By designing components such as hoppers, filter plates, pneumatic slides, and control valves on the machine tool base, the separation and automated collection of waste chips and coolant are achieved, solving the chip removal problem of the machine tool base and improving the efficiency of waste chip treatment and the recycling of coolant.

CN223544791UActive Publication Date: 2025-11-14DALIAN GUOHUA RING ROLLING CO LTD
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Patent Information

Application Number
CN202423173089.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-14
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The existing machine tool base lacks chip removal function, resulting in the accumulation of mixed chips and coolant, which affects chip handling and coolant recycling.

Method used

A machine tool base was designed, which includes components such as a hopper, filter plate, pneumatic slide, push plate and control valve. The filter plate separates waste chips and coolant, and the pneumatic slide and liquid level sensor realize automated chip removal. The control valve and filter screen are used to process fine waste chips.

Benefits of technology

By implementing effective separation and automated collection of waste materials and coolant, the efficiency of waste material treatment and the recycling of coolant have been improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223544791U_ABST
    Figure CN223544791U_ABST
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Abstract

The machine tool base comprises a base body, a hopper is fixedly arranged above an inner cavity of the base body, a filter plate is horizontally arranged in the center of the inner cavity of the base body, a control valve is arranged at the bottom of the side wall of the base body, and a door body is installed at the position, located above the filter plate, of an opening of the side wall of the base body. Two corresponding pneumatic sliding tables are installed in an inner cavity of the base, a push plate is connected to movable parts of the two pneumatic sliding tables, a sealing plate is integrally formed at the top of the push plate, and the sealing plate can seal a discharging opening of the hopper. Cooling liquid and sweeps can enter the hopper and fall to the top of the filter plate, the sweeps and the cooling liquid can be separated through filtering of the filter plate, when the sweeps are accumulated at the bottom of the hopper, the pneumatic sliding table can drive the push plate to move through the connecting plate, then the push plate is reset, and discharging can be continued. When a certain amount of scraps are accumulated on the top of the filter plate, the door body can be opened, the pneumatic sliding table is started, and the scraps are pushed to the outside of the base to be collected.
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Description

Technical Field

[0001] This utility model relates to the technical field of machining, specifically a machine tool base that facilitates chip removal. Background Technology

[0002] Machine tools are machines used to manufacture machines, also known as machine tools or mother machines, and are commonly referred to simply as machine tools. They are generally classified into metal cutting machine tools, forging and pressing machine tools, and woodworking machine tools, etc. Modern mechanical manufacturing employs many methods for processing mechanical parts: in addition to cutting, there are casting, forging, welding, stamping, extrusion, etc. However, parts requiring high precision and fine surface roughness generally require final machining on machine tools using cutting methods. Machine tools play a significant role in the modernization of the national economy. However, existing machine tool bases lack chip removal functionality; they primarily use collection trays at the bottom. Over time, the mixture of waste chips and coolant accumulates, resulting in a large amount of dust, which hinders chip removal and coolant recycling. Therefore, we provide a machine tool base with convenient chip removal to solve these problems. Utility Model Content

[0003] To solve the above problems, that is, to address the issues raised in the background art, this utility model proposes a machine tool base that facilitates chip removal, including a base, a hopper fixedly disposed above the inner cavity of the base, a filter plate horizontally disposed in the center of the inner cavity of the base, a control valve disposed at the bottom of the side wall of the base, and a door installed at the opening of the side wall of the base above the filter plate.

[0004] The inner cavity of the base is equipped with two corresponding pneumatic slides. Push plates are connected to the movable parts of the two pneumatic slides. A sealing plate is integrally formed on the top of the push plate, which can seal the discharge port of the hopper.

[0005] Preferably, the bottom of the pusher surface of the pusher plate is provided with a groove, and a blade is fixed in the groove by bolts.

[0006] Preferably, two connecting plates are fixedly disposed between the push plate and the sealing plate, and the movable parts of the two pneumatic slides are respectively fixedly connected to the two connecting plates.

[0007] Preferably, the top of the filter plate near the door has an integrally formed arc-shaped protrusion to prevent coolant leakage at the door.

[0008] Preferably, the base is connected to the control valve via a connecting pipe, and a filter screen is provided between the control valve and the connecting pipe.

[0009] Preferably, a liquid level sensor is installed on the base located below the inner cavity of the filter plate.

[0010] The beneficial technical effects of this utility model are as follows: coolant and waste can enter the hopper and fall to the top of the filter plate. The waste and coolant can be separated by the filter plate. When waste accumulates at the bottom of the hopper, the pneumatic slide can drive the push plate to move through the connecting plate. Then the push plate can be reset to continue feeding. When a certain amount of waste accumulates at the top of the filter plate, the door can be opened and the pneumatic slide can be activated to push the waste to the outside of the base for collection. It has certain practicality. Attached Figure Description

[0011] Figure 1 The diagram shows a front sectional view of the present invention.

[0012] Figure 2 A side sectional view of the present invention is shown.

[0013] Figure 3 A cross-sectional view of the connecting pipe of this utility model is shown.

[0014] Figure 4 A schematic diagram of the connecting plate of this utility model is shown.

[0015] The attached diagram shows: 1. Base; 2. Hopper; 3. Filter plate; 4. Connecting pipe; 5. Door; 6. Pneumatic slide; 7. Push plate; 8. Sealing plate; 9. Connecting plate; 10. Blade; 11. Liquid level sensor; 12. Control valve; 13. Filter screen. Detailed Implementation

[0016] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0017] This utility model proposes a machine tool base for easy chip removal, including a base 1. A hopper 2 is fixedly installed above the inner cavity of the base 1, and a filter plate 3 is horizontally arranged in the center of the inner cavity of the base 1. A liquid level sensor 11 is installed on the base 1 below the inner cavity of the filter plate 3. The top of the filter plate 3 near the door 5 has an integrally formed arc-shaped protrusion to prevent coolant leakage at the door 5. A control valve 12 is provided at the bottom of the side wall of the base 1. The base 1 is connected to the control valve 12 through a connecting pipe 4. A filter screen 13 is provided between the control valve 12 and the connecting pipe 4. When small waste chips fall to the bottom of the base 1, they can be removed by unscrewing the control valve 12, which is threaded to the connecting pipe 4. The filter screen 13 cleans the outlet of the connecting pipe 4. A door 5 is installed on the side wall opening of the base 1 above the filter plate 3. Two corresponding pneumatic slides 6 are installed in the inner cavity of the base 1. Push plates 7 are connected to the movable parts of the two pneumatic slides 6. Two connecting plates 9 are fixed between the push plates 7 and the sealing plate 8. The movable parts of the two pneumatic slides 6 are fixedly connected to the two connecting plates 9 respectively. A groove is opened at the bottom of the push surface of the push plate 7. A blade 10 is fixed in the groove by bolts to scrape the waste on the top of the filter plate 3. The top of the push plate 7 is integrally formed with a sealing plate 8. The sealing plate 8 can close the discharge port of the hopper 2. This design prevents waste from falling to the right side of the push plate 7.

[0018] For those skilled in the art, all electrical components and parts in this case are general standard parts or parts known to those skilled in the art. Their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods. All models are compatible with this solution and can operate normally. All electrical components in this case are connected to their compatible power supplies through wires. According to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the working principle below, and the electrical connection is completed by the sequential operation of each electrical component. The detailed connection method is a well-known technology in the art, and the electrical control will not be described further.

[0019] Working principle: When a workpiece needs to be processed, the cutting action between the tool and the workpiece causes waste chips to fall off. Under the cooling effect of the coolant, the processing quality of the workpiece is improved. At the same time, the coolant and waste chips can enter the hopper 2 and fall to the top of the filter plate 3. The filter plate 3 separates the waste chips and coolant. When waste chips accumulate at the bottom of the hopper 2, the two synchronously controlled pneumatic slides 6 can be activated. The slides can drive the push plate 7 to move through the connecting plate 9 until the sealing plate 8 closes the discharge end of the hopper 2. At this time, the push plate 7 can be reset to continue feeding. Meanwhile, the liquid level sensor 11 can realize real-time monitoring of the coolant, so as to facilitate timely removal of coolant. When a certain amount of waste chips accumulate at the top of the filter plate 3, the door 5 can be opened and the pneumatic slides 6 can be activated again to push the waste chips to the outside of the base 1 for collection. When small waste chips fall to the bottom of the base 1, they can be removed by unscrewing the control valve 12 which is threaded to the connecting pipe 4, and the filter screen 13 can be removed to clean the outlet of the connecting pipe 4.

[0020] Although the present invention has been described with reference to preferred embodiments, various modifications can be made to it and components can be replaced with equivalents without departing from the scope of the present invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0021] In the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to those processes, articles, or apparatus / devices.

[0024] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.

Claims

1. A machine tool base for easy chip removal, comprising a base, characterized in that: A hopper (2) is fixedly installed above the inner cavity of the base (1), and a filter plate (3) is horizontally installed in the center of the inner cavity of the base (1). A control valve (12) is installed at the bottom of the side wall of the base (1), and a door (5) is installed at the opening of the side wall of the base (1) above the filter plate (3). The inner cavity of the base (1) is equipped with two corresponding pneumatic slides (6). The movable parts of the two pneumatic slides (6) are connected to push plates (7). The top of the push plate (7) is integrally formed with a sealing plate (8). The sealing plate (8) can seal the discharge port of the hopper (2).

2. The machine tool base for easy chip removal according to claim 1, characterized in that: The bottom of the push surface of the push plate (7) is provided with a groove, and a blade (10) is fixed in the groove by bolts.

3. A machine tool base for easy chip removal according to claim 1, characterized in that: Two connecting plates (9) are fixedly arranged between the push plate (7) and the sealing plate (8), and the movable parts of the two pneumatic slides (6) are fixedly connected to the two connecting plates (9) respectively.

4. A machine tool base for easy chip removal according to claim 1, characterized in that: The filter plate (3) has an integrally formed arc-shaped protrusion at the top of one end near the door (5) to prevent coolant leakage at the door (5).

5. A machine tool base for easy chip removal according to claim 1, characterized in that: The base (1) is connected to the control valve (12) via a connecting pipe (4), and a filter screen (13) is provided between the control valve (12) and the connecting pipe (4).

6. A machine tool base for easy chip removal according to claim 1, characterized in that: The base (1) is located below the inner cavity of the filter plate (3) and a liquid level sensor (11) is installed.