Clamping device for speed reducer machining
By designing the linkage between the adjustment component and the clamping component, the problems of model adaptability and stability of existing gear reducer processing clamping devices are solved, achieving improved flexibility and stability, and enabling stable clamping of different models of gear reducers.
Patent Information
- Application Number
- CN202423176984.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing clamping devices for gearbox machining cannot be adjusted to accommodate different models, and the clamping is unstable and prone to displacement.
A clamping device including an adjustment component and a clamping component is designed. The adjustment component achieves multi-level adjustment through a first limit slide rail, a movable slider, a connecting shaft and an electric lifting column. The clamping component achieves stable clamping through a limit slide rail and a threaded push column, and adjusts the position in combination with a movable groove and an electric lifting column.
It improves the flexibility and stability of the device, enabling it to adapt to reducers of different sizes, avoiding displacement during clamping, and enhancing clamping stability and versatility.
Smart Images
Figure CN223545098U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of speed reducer technology, and specifically relates to a clamping device for speed reducer processing. Background Technology
[0002] A speed reducer is a widely used industrial product that reduces motor speed while increasing output torque. Speed reducers are used as supporting components in industries such as lifting, excavation, transportation, and construction. The internal gears of the speed reducer are made of 20CrMnTi carburized and quenched gears and ground, featuring small size, light weight, high load capacity, long service life, smooth operation, low noise, high output torque, large speed ratio, high efficiency, and safe performance. It also possesses unique characteristics of power splitting and multi-tooth meshing. It is a new type of speed reducer with wide versatility. The maximum input power can reach 104kW. It is suitable for industries such as lifting and transportation, engineering machinery, metallurgy, mining, petrochemicals, construction machinery, light industry and textiles, medical equipment, instrumentation, automobiles, shipbuilding, weaponry, and aerospace. New planetary series products include the WGN fixed-axis transmission speed reducer, the WN master-slave gear transmission speed reducer, and the elastic load-sharing low-tooth-difference speed reducer.
[0003] Gear reducers are widely used in modern machinery. During the processing of gear reducers, grinding, painting and assembly are required, so the gear reducers need to be fixed. At this time, a gear reducer clamping device is used. However, conventional clamping devices are fixed clamping devices, which cannot be adjusted according to the model of the gear reducer itself, and the position cannot be adjusted after clamping. Displacement may also occur during the clamping process, resulting in unstable clamping. To address this, we propose a clamping device for gear reducer processing. Utility Model Content
[0004] The present invention aims to address the shortcomings of the prior art by providing a clamping device for machining speed reducers, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A clamping device for machining a speed reducer includes: a control console, a plurality of control buttons fixedly connected to the top of the control console, a control panel fixedly connected to the top of the control console, a stabilizing block fixedly connected to the back of the control console, a storage box fixedly connected to the back of the stabilizing block, a connecting base fixedly connected to the bottom of the stabilizing block, a worktable provided on one side of the connecting base, movable handles fixedly connected to the surface and back of the worktable, a plurality of movable slots opened on the top of the worktable, an adjustment component provided on the inner wall of the movable slots, and a clamping component fixedly connected to the top of the adjustment component.
[0007] Preferably, the adjustment assembly includes a first limiting slide rail, a movable slider, a connecting shaft, a rotating wheel, and an electric lifting column. The first limiting slide rail is fixedly connected to the inner wall of the movable groove, the movable slider is disposed on the surface of the first limiting slide rail, the connecting shaft is rotatably connected to the inner wall of the movable slider, and the rotating wheel is fixedly connected to both ends of the connecting shaft.
[0008] Preferably, the electric lifting column is fixedly connected to the top of the movable slider, and the position of the electric lifting column matches the top of the movable slider.
[0009] Preferably, the clamping assembly includes a fixed bottom, a limiting base, a movable clamping block, a second limiting slide rail, a threaded push column, a rotating plate, and a limiting connecting block. The fixed bottom is fixedly connected to the top of the adjusting assembly, the limiting base is fixedly connected to one side of the top of the fixed bottom, a plurality of second limiting slide rails are fixedly connected to one end of the limiting base, and the movable clamping block is slidably connected to the surface of the second limiting slide rail.
[0010] Preferably, the threaded push post is disposed on the surface of the movable clamping block, the rotating plate is fixedly connected to one end of the threaded push post, and the limiting connecting block is disposed on the surface of the threaded push post.
[0011] Preferably, a rotating handle is fixedly connected to one side of the rotating plate, and the surface of the rotating handle is provided with an anti-slip sleeve.
[0012] Preferably, a fixing magnetic plate is fixedly connected to one side of the limiting base.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The movable slot provides a range of motion for the adjustment component. At the same time, the structure of the adjustment component helps the user to adjust the clamping component up and down and position. Multi-level adjustment helps to improve the flexibility of the device. The clamping component can use its own structure to clamp and fix reducers of different sizes. At the same time, it uses its own structure to avoid derailment during the clamping process, thereby further improving the stability of the device.
[0015] 2. By adjusting the structure of the clamping components and the adjustment components, a basis is provided for the adjustment of the reducer after the device clamps it. The first limit slide rail and the moving slider help to move inside the movable groove. At the same time, the connecting shaft and the rotating wheel can be linked to each other to help slide inside the first limit slide rail. At this time, after the clamping components fixed on the top of the electric lifting column have clamped the reducer, the position of the reducer can be adjusted by the rotating wheel, thereby further improving the flexibility of the device. The electric telescopic column can use its own structure to adjust the up and down position of the clamping components when needed, further improving the versatility of the device. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0017] In the attached diagram:
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the back of the overall structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the adjustment component in the structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the clamping component in the structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the back of the clamping component in the structure of this utility model.
[0023] In the diagram: 1. Control console; 2. Control button; 3. Control panel; 4. Stabilizing block; 5. Storage box; 6. Connecting base; 7. Workbench; 8. Moving handle; 9. Movable slot; 10. Adjustment component; 1001. First limit slide rail; 1002. Moving slider; 1003. Connecting shaft; 1004. Rotating wheel; 1005. Electric lifting column; 11. Clamping component; 1101. Fixed bottom; 1102. Limiting base; 1103. Movable clamping block; 1104. Second limit slide rail; 1105. Threaded push column; 1106. Rotating plate; 1107. Limiting connecting block; 12. Rotating handle; 13. Fixed magnetic plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example
[0026] Please see Figure 1-5 The technical solution provided in this embodiment is as follows:
[0027] A clamping device for machining a speed reducer includes: a control console 1, multiple control buttons 2 fixedly connected to the top of the control console 1, a control panel 3 fixedly connected to the top of the control console 1, a stabilizing block 4 fixedly connected to the back of the control console 1, a storage box 5 fixedly connected to the back of the stabilizing block 4, a connecting base 6 fixedly connected to the bottom of the stabilizing block 4, a worktable 7 provided on one side of the connecting base 6, movable handles 8 fixedly connected to the surface and back of the worktable 7, multiple movable slots 9 opened on the top of the worktable 7, an adjustment component 10 provided on the inner wall of the movable slots 9, and a clamping component 11 fixedly connected to the top of the adjustment component 10.
[0028] In this embodiment, the console 1, control button 2, and control panel 3 can operate the entire device using their own structures. Meanwhile, the stabilizing block 4 helps stabilize the storage box 5 and the console 1, thereby further improving the stability of the device. The connecting base 6 helps provide a stable foundation for the console 1, the stabilizing block 4, and the storage box 5, thereby further improving the overall stability of the device. The workbench 7 provides a working space for the entire device, while the movable handle 8 helps provide a point of leverage for the user to move the device. The movable slot 9 provides a range of motion for the adjustment component 10. The adjustment component 10 and the clamping component 11 are linked together, and after clamping the reducer, the position and height can be freely adjusted, thereby further improving the flexibility of the device.
[0029] The adjustment assembly 10 includes a first limiting slide rail 1001, a movable slider 1002, a connecting shaft 1003, a rotating wheel 1004, and an electric lifting column 1005. The first limiting slide rail 1001 is fixedly connected to the inner wall of the movable groove 9. The movable slider 1002 is disposed on the surface of the first limiting slide rail 1001. The connecting shaft 1003 is rotatably connected to the inner wall of the movable slider 1002. The rotating wheel 1004 is fixedly connected to both ends of the connecting shaft 1003.
[0030] In this embodiment, the adjustment component 10 is set inside the movable groove 9 by the first limiting slide rail 1001. At the same time, the movable slider 1002 can slide on the surface of the first limiting slide rail 1001. Meanwhile, the connecting shaft 1003 and the rotating wheel 1004 are linked together, which can drive the movable slider 1002 to move and adjust its position more smoothly inside the movable groove 9, thereby further improving the flexibility of the device.
[0031] The electric lifting column 1005 is fixedly connected to the top of the movable slider 1002, and the position of the electric lifting column 1005 matches the top of the movable slider 1002.
[0032] In this embodiment, the electric lifting column 1005 can adjust its height after the reducer is fixed by the clamping assembly 11 at the top using its own structure, thereby further improving the overall flexibility and versatility of the device.
[0033] The clamping assembly 11 includes a fixed bottom 1101, a limiting base 1102, a movable clamping block 1103, a second limiting slide rail 1104, a threaded push post 1105, a rotating plate 1106, and a limiting connecting block 1107. The fixed bottom 1101 is fixedly connected to the top of the adjusting assembly 10, the limiting base 1102 is fixedly connected to one side of the top of the fixed bottom 1101, a plurality of second limiting slide rails 1104 are fixedly connected to one end of the limiting base 1102, and the movable clamping block 1103 is slidably connected to the surface of the second limiting slide rail 1104.
[0034] In this embodiment, the clamping assembly 11 can use the fixed bottom 1101 to fix the limiting base 1102 to the top of the adjusting assembly 10. At the same time, the limiting base 1102 provides a fixed clamping base. The movable clamping block 1103 and the second limiting slide rail 1104 are linked together. When the movable clamping block 1103 slides on the surface of the second limiting slide rail 1104, it will be limited by the two second limiting slide rails 1104 to prevent the overall rotation during the movement from causing clamping instability, thereby further improving the clamping stability of the clamping assembly 11.
[0035] A threaded pusher 1105 is disposed on the surface of a movable clamping block 1103, a rotating plate 1106 is fixedly connected to one end of the threaded pusher 1105, and a limiting connecting block 1107 is disposed on the surface of the threaded pusher 1105.
[0036] In this embodiment, the threaded pusher 1105 rotates by the rotation of the rotating plate 1106, thereby driving the movable clamping block 1103 to advance, further improving the overall clamping efficiency of the device. At the same time, it can adapt to reducers of different sizes, thereby improving the overall versatility of the device. The limiting connecting block 1107 can limit the position of the threaded pusher 1105, thereby preventing the threaded pusher 1105 from derailing during rotation, further improving the overall clamping stability of the device.
[0037] A rotating handle 12 is fixedly connected to one side of the rotating plate 1106, and the surface of the rotating handle 12 is provided with an anti-slip sleeve.
[0038] In this embodiment, the rotating handle 12 is fixed to the rotating plate 1106. When the user rotates the rotating plate 1106, he / she can use the force point of the rotating handle 12 to rotate it, thereby driving the rotating plate 1106 to rotate and complete the clamping of the clamping component 11, thereby further improving the functionality of the device.
[0039] A fixed magnetic plate 13 is fixedly connected to one side of the limiting base 1102.
[0040] In this embodiment, the fixed magnetic plate 13 uses its own magnetic force to reinforce the clamped reducer, thereby further improving the stability of the device.
[0041] Working Principle: Users can control the entire device via console 1, control buttons 2, and control panel 3, thereby increasing its operability. Stabilizing block 4 helps stabilize console 1, while storage box 5 provides centralized storage for tools and parts needed for the reducer, allowing for quick handling in emergencies. Connecting base 6 further stabilizes console 1 and other equipment, while workbench 7 provides operating space. Movable handle 8 allows users to easily access and move the device as needed, further enhancing its portability. The movable groove 9 provides a range of motion for the adjustment component 10. At the same time, the structure of the adjustment component 10 helps the user to adjust the clamping component 11 up and down and position. This multi-level adjustment helps improve the flexibility of the device. The clamping component 11 can use its own structure to clamp and fix reducers of different sizes. At the same time, it uses its own structure to avoid derailment during the clamping process, thereby further improving the stability of the device. The rotating handle 12 can help the user to provide a point of force for rotating the clamping component 11. The fixed magnetic plate 13 uses its own magnetic force to reinforce the clamped reducer, thereby further improving the stability of the device.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A clamping device for machining a speed reducer, characterized in that: The system includes a console (1), with multiple control buttons (2) fixedly connected to the top of the console (1), a control panel (3) fixedly connected to the top of the console (1), a stabilizing block (4) fixedly connected to the back of the console (1), a storage box (5) fixedly connected to the back of the stabilizing block (4), a connecting base (6) fixedly connected to the bottom of the stabilizing block (4), a workbench (7) provided on one side of the connecting base (6), a movable handle (8) fixedly connected to the surface and back of the workbench (7), multiple movable slots (9) provided on the top of the workbench (7), an adjustment component (10) provided on the inner wall of the movable slot (9), and a clamping component (11) fixedly connected to the top of the adjustment component (10).
2. The clamping device for machining a speed reducer as described in claim 1, characterized in that: The adjustment assembly (10) includes a first limiting slide rail (1001), a movable slider (1002), a connecting shaft (1003), a rotating wheel (1004), and an electric lifting column (1005). The first limiting slide rail (1001) is fixedly connected to the inner wall of the movable groove (9). The movable slider (1002) is disposed on the surface of the first limiting slide rail (1001). The connecting shaft (1003) is rotatably connected to the inner wall of the movable slider (1002). The rotating wheel (1004) is fixedly connected to both ends of the connecting shaft (1003).
3. The clamping device for machining a speed reducer as described in claim 2, characterized in that: The electric lifting column (1005) is fixedly connected to the top of the movable slider (1002), and the position of the electric lifting column (1005) matches the top of the movable slider (1002).
4. The clamping device for machining a speed reducer as described in claim 1, characterized in that: The clamping assembly (11) includes a fixed bottom (1101), a limiting base (1102), a movable clamping block (1103), a second limiting slide rail (1104), a threaded push post (1105), a rotating plate (1106), and a limiting connecting block (1107). The fixed bottom (1101) is fixedly connected to the top of the adjusting assembly (10). The limiting base (1102) is fixedly connected to one side of the top of the fixed bottom (1101). A plurality of second limiting slide rails (1104) are fixedly connected to one end of the limiting base (1102). The movable clamping block (1103) is slidably connected to the surface of the second limiting slide rail (1104).
5. The clamping device for machining a speed reducer as described in claim 4, characterized in that: The threaded push post (1105) is disposed on the surface of the movable clamping block (1103), the rotating plate (1106) is fixedly connected to one end of the threaded push post (1105), and the limiting connecting block (1107) is disposed on the surface of the threaded push post (1105).
6. The clamping device for machining a speed reducer as described in claim 4, characterized in that: A rotating handle (12) is fixedly connected to one side of the rotating plate (1106), and the surface of the rotating handle (12) is provided with an anti-slip sleeve.
7. The clamping device for machining a speed reducer as described in claim 4, characterized in that: A fixing magnetic plate (13) is fixedly connected to one side of the limiting base (1102).