Production and processing device for building thermal insulation material
By designing an automated cutting mechanism and using a ruler for assistance, efficient and precise cutting of insulation boards on construction sites has been achieved, solving the safety hazards of manual cutting and improving construction safety and efficiency.
Patent Information
- Application Number
- CN202423204613.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-25
AI Technical Summary
When cutting insulation boards manually or with manual tools on existing construction sites, safety accidents can easily occur due to improper operation, increasing the risk of worker injury.
Design a production and processing device for building insulation materials, including a cutting table, casters, a fixed plate and a cutting mechanism. A servo motor drives a cutting saw to cut insulation boards along the path of the guide rail plate. Combined with a ruler and a pressing plate, automated and precise cutting is achieved.
It improves cutting accuracy, reduces waste, lowers safety risks, and allows a single person to complete the efficient cutting operation, avoiding the instability caused by manual support.
Smart Images

Figure CN223545312U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of building insulation material processing technology, specifically a production and processing device for building insulation materials. Background Technology
[0002] Thermal insulation materials generally refer to materials with a thermal coefficient less than or equal to 0.12. The development of thermal insulation materials is very rapid. In industry and construction, the use of good thermal insulation technology and materials can often achieve twice the result with half the effort. For every ton of mineral wool insulation products used in a building, one ton of oil can be saved per year.
[0003] Existing insulation materials are processed and molded before being delivered to construction sites for installation. However, the molded insulation boards are all the same size, and when laying them, they need to be cut to fit the dimensions of the building's exterior walls. However, traditional manual cutting or the use of hand tools can easily lead to safety accidents due to improper operation, increasing the risk of injury to workers.
[0004] Therefore, this application provides a production and processing apparatus for building insulation materials to solve the above-mentioned problems. Utility Model Content
[0005] This application provides a production and processing device for building insulation materials, which aims to solve the problem mentioned in the background art that when cutting insulation boards on construction sites, safety accidents are easily caused by improper operation when cutting manually or using manual tools, which increases the risk of injury to workers.
[0006] To achieve the above objectives, this application provides the following technical solution: a production and processing device for building insulation materials, including a cutting table and a plurality of casters equidistantly arranged at the lower end of the cutting table, an insulation board is provided on the cutting table, fixing plates for positioning the insulation board are symmetrically arranged on the cutting table, and a cutting mechanism is provided on the cutting table.
[0007] The cutting mechanism includes a guide groove on the cutting table and a mounting bracket slidably mounted on the guide groove. A servo motor is mounted on the mounting bracket, and a guide rail plate is fixedly mounted on the side of the mounting bracket away from the servo motor. A fixed seat is provided on the guide rail plate, and a cutting saw for cutting the insulation board is mounted on the fixed seat. When a cutting operation is required, the cylinder retracts its telescopic end, and the synchronous shaft moves the cutting saw downwards to approach the insulation board and cut it. A sticker with a scale can be affixed to the side of the guide groove on the cutting table to reduce the frequency of using a handheld measuring tape during cutting.
[0008] Preferably, the fixed base has an assembly groove for fitting the guide rail plate, a lead screw is rotatably connected to the guide rail plate, the output end of the servo motor is fixedly connected to one end of the lead screw, and the fixed base has a threaded hole for threaded engagement with the lead screw.
[0009] Preferably, a cylinder is installed on the fixed base, and a synchronous shaft is fixedly installed on the telescopic end of the cylinder. The synchronous shaft is movably inserted into the fixed base, and the lower end of the synchronous shaft is installed on a positioning plate for connecting with the housing of the cutting saw.
[0010] Preferably, a limiting groove is provided on the fixed plate, and a pressing plate is slidably installed on the limiting groove. A threaded rod is threadedly inserted into the fixed plate, and one end of the threaded rod is rotatably connected to the pressing plate. The limiting groove provided on the fixed plate plays a limiting role for the pressing plate, and can prevent the pressing plate from rotating when the threaded rod is rotated.
[0011] Preferably, the cutting table has a movable groove with opposite sides, and a support plate is symmetrically slidably installed on the movable groove. There is a certain height gap between the lower end of the insulation board and the cutting table, which is mainly used to prevent the blade from contacting the surface of the cutting table when the cutting saw is cutting.
[0012] This processing device uses fixed plates set opposite each other on the cutting table and a cutting mechanism set at one end of the cutting table. When it is necessary to cut the insulation board on the construction site, simply place the insulation board of the same specification on the cutting table and use the pressing plates on both sides to press the edge of the insulation board. Then move the mounting frame to the distance to be cut, start the cutting saw and servo motor, and use the cutting saw to cut along the path of the guide rail plate. With this cutting method, the cutting accuracy is higher, and there is no need to worry about the deviation during cutting causing waste. At the same time, no one needs to hold the insulation board during cutting, and a single person can complete the cutting operation. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of a production and processing device for building insulation materials.
[0014] Figure 2 This is a schematic diagram of the support plate structure;
[0015] Figure 3 This is a schematic diagram of the fixed base.
[0016] In the picture:
[0017] 1. Cutting table; 11. Casters; 12. Moving groove; 13. Guide groove; 2. Insulation board; 3. Fixing plate; 31. Limiting groove; 32. Pressing plate; 33. Threaded rod; 4. Cutting mechanism; 41. Mounting bracket; 42. Servo motor; 43. Guide rail plate; 44. Lead screw; 45. Fixing base; 451. Assembly groove; 452. Threaded hole; 46. Cylinder; 47. Cutting saw; 471. Positioning plate; 48. Synchronous shaft; 5. Support plate. Detailed Implementation
[0018] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0019] This embodiment provides a production and processing device for building insulation materials, such as... Figure 1-3 As shown, the processing device includes a cutting table 1 and several casters 11 equidistantly arranged at the lower end of the cutting table 1. An insulation board 2 is provided on the cutting table 1. Fixing plates 3 for positioning the insulation board 2 are symmetrically arranged on the cutting table 1. A cutting mechanism 4 is provided on the cutting table 1.
[0020] The cutting mechanism 4 includes a guide groove 13 on the cutting table 1 and a mounting frame 41 slidably mounted on the guide groove 13. A servo motor 42 is mounted on the mounting frame 41. A guide rail plate 43 is fixedly mounted on the side of the mounting frame 41 away from the servo motor 42. A fixed seat 45 is provided on the guide rail plate 43. A cutting saw 47 for cutting the insulation board 2 is mounted on the fixed seat 45. An assembly groove 451 for matching the guide rail plate 43 is provided on the fixed seat 45. A lead screw 44 is rotatably connected to the guide rail plate 43. The output end of the servo motor 42 is fixedly connected to one end of the lead screw 44. A threaded hole 452 for threaded engagement with the lead screw 44 is provided on the fixed seat 45. A cylinder 46 is mounted on the fixed seat 45. A synchronous shaft 48 is fixedly mounted on the telescopic end of the cylinder 46. The synchronous shaft 48 is movably inserted into the fixed seat 45. The lower end of the synchronous shaft 48 is mounted on a positioning plate 471 for connecting to the housing of the cutting saw 47.
[0021] Specifically, the servo motor 42 is mounted on the mounting bracket 41. The servo motor 42 drives the lead screw 44 to rotate, so that the cutting saw 47 assembled on the fixed base 45 can move linearly for precise cutting of the insulation board 2. The cylinder 46 on the fixed base 45 is connected to the positioning plate 471 on the cutting saw 47 through the synchronous shaft 48. When cutting is required, the cylinder 46 retracts its telescopic end, and the synchronous shaft 48 synchronously moves the cutting saw 47 downward to approach the insulation board 2 for cutting. The guide groove 13 on the cutting table 1 can be covered with a sticker with a scale to reduce the frequency of using a handheld measuring tape during cutting, thereby improving the efficiency of cutting. The entire cutting table 1 is equipped with casters 11 for easy and flexible movement.
[0022] A limiting groove 31 is provided on the fixed plate 3, and a pressing plate 32 is slidably installed on the limiting groove 31. A threaded rod 33 is threadedly inserted into the fixed plate 3, and one end of the threaded rod 33 is rotatably connected to the pressing plate 32.
[0023] More specifically, the limiting groove 31 on the fixed plate 3 serves to limit the pressing plate 32. When the threaded rod 33 is rotated, it can prevent the pressing plate 32 from rotating. The pressing plate 32 rotates towards the upper surface of the insulation board 2 after passing through the threaded rod 33 and completes the pressing, thus preventing the insulation board 2 from moving during the cutting process and causing processing failure.
[0024] A movable groove 12 is provided on the cutting table 1, and a support plate 5 is symmetrically slidably installed on the movable groove 12.
[0025] It should be noted that the entire insulation board 2 is placed on top of the two support plates 5. At this time, there is a certain height gap between the lower end of the insulation board 2 and the cutting table 1. This gap is mainly used to prevent the blade of the cutting saw 47 from contacting the surface of the cutting table 1 when cutting.
[0026] In use, by setting a fixed plate 3 on the cutting table 1 and setting a cutting mechanism 4 at one end of the cutting table 1, when the insulation board 2 needs to be cut on the construction site, simply put the insulation board 2 of the same specification on the cutting table 1 and use the pressing plates 32 on both sides to press the edge of the insulation board 2. At this time, move the mounting frame 41 to the distance to be cut, start the cutting saw 47 and the servo motor 42, and use the cutting saw 47 to cut along the path of the guide rail plate 43. With this cutting method, the cutting accuracy is higher, and there is no need to worry about the deviation during cutting causing waste. At the same time, there is no need for manual support of the insulation board 2 during cutting, and a single person can complete the cutting operation.
[0027] The above description is merely a preferred embodiment of this application, but the scope of protection of this application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this application, based on the technical solution and concept of this application, should be included within the scope of protection of this application.
Claims
1. A production and processing apparatus for building insulation materials, characterized in that, It includes a cutting table (1) and several casters (11) evenly arranged at the lower end of the cutting table (1). The cutting table (1) is provided with an insulation board (2). The cutting table (1) is symmetrically provided with fixing plates (3) for positioning the insulation board (2). The cutting table (1) is provided with a cutting mechanism (4). The cutting mechanism (4) includes a guide groove (13) opened on the cutting table (1) and a mounting bracket (41) slidably mounted on the guide groove (13). A servo motor (42) is mounted on the mounting bracket (41). A guide rail plate (43) is fixedly mounted on the side of the mounting bracket (41) away from the servo motor (42). A fixed seat (45) is provided on the guide rail plate (43). A cutting saw (47) for cutting the insulation board (2) is mounted on the fixed seat (45).
2. The production and processing apparatus for building insulation materials according to claim 1, characterized in that: The fixed base (45) is provided with an assembly groove (451) for matching the guide rail plate (43). A lead screw (44) is rotatably connected to the guide rail plate (43). The output end of the servo motor (42) is fixedly connected to one end of the lead screw (44). The fixed base (45) is provided with a threaded hole (452) for threaded engagement with the lead screw (44).
3. The production and processing apparatus for building insulation materials according to claim 2, characterized in that: A cylinder (46) is installed on the fixed base (45). A synchronous shaft (48) is fixedly installed on the telescopic end of the cylinder (46). The synchronous shaft (48) is movably inserted into the fixed base (45). The lower end of the synchronous shaft (48) is installed on a positioning plate (471) for connecting with the housing of the cutting saw (47).
4. The production and processing apparatus for building insulation materials according to claim 1, characterized in that: A limiting groove (31) is provided on the fixed plate (3), and a pressing plate (32) is slidably installed on the limiting groove (31). A threaded rod (33) is threadedly inserted into the fixed plate (3), and one end of the threaded rod (33) is rotatably connected to the pressing plate (32).
5. The production and processing apparatus for building insulation materials according to claim 1, characterized in that: The cutting table (1) has a moving groove (12) with opposite sides, and a support plate (5) is symmetrically slidably installed on the moving groove (12).