Dividing device for discharge hole of thermal polymerization reaction kettle
By designing a cutting device for the discharge port of a thermal polymerization reactor, and using a cutting method that combines a large gear ring driven by a servo motor with a limiting wheel, the problem of inconvenient transportation of material agglomerates after high-temperature polymerization reaction was solved, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422758962.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Materials produced after high-temperature polymerization are prone to forming agglomerates, leading to transportation difficulties. Existing segmentation and cutting devices are separate steps, affecting process efficiency and increasing costs.
Design a dividing device for the discharge port of a thermal polymerization reactor, including a driving device, a dividing structure and a cutting sleeve. A servo motor drives a large gear ring to cooperate with a limiting wheel, and a steel rope is used to cut the polymer material to achieve continuous cutting.
It enables continuous cutting of polymer materials, reduces the need for external cutting machines, improves work efficiency, and lowers transportation costs.
Smart Images

Figure CN223545326U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical technology, and in particular to a device for dividing the outlet of a thermal polymerization reactor. Background Technology
[0002] Thermal polymerization refers to the process in which monomer molecules acquire sufficient energy through heating without the addition of an external initiator, thereby initiating a polymerization reaction to form a high molecular weight compound. This reaction belongs to the category of free radical polymerization, in which monomer molecules are excited into free radicals at high temperatures, which in turn initiate a chain polymerization reaction.
[0003] After the high-temperature polymerization reaction, the materials need to be transported to the next processing stage. Since the polymerized substances are mostly viscous liquids, semi-solids, or solids, large-scale production of the reaction materials will result in the formation of large clumps. These clumps are not conducive to subsequent transportation, so they need to be divided and cut. Common dividing and cutting devices are mostly independent steps, which affects the processing time of the process and greatly reduces the efficiency of work, increasing the cost of thermal polymerization. Utility Model Content
[0004] Those skilled in the art have provided a device for dividing the outlet of a thermal polymerization reactor to solve the problems mentioned in the background art.
[0005] To solve the above technical problems, this utility model provides a dividing device for the discharge port of a thermal polymerization reactor, including a driving device, a dividing structure and a cutting sleeve. The upper rear end of the driving device and the cutting sleeve are both fixedly installed with movable hanging seats. The cutting sleeve is limited and sleeved with a rotatable dividing structure at the front end of its periphery. The dividing structure is driven and connected to the driving device.
[0006] The segmentation structure includes a large toothed ring, a limiting wheel, a limiting rod, a fixed shaft seat, a limiting bearing, a bolt seat, a limiting shaft seat, and a steel rope. Bolt seats are symmetrically fixedly installed on the left and right sides of the front end face of the large toothed ring, and limiting shaft seats are symmetrically fixedly installed on the upper and lower sides of the front end face of the large toothed ring. The same steel rope is wound between the two bolt seats. The steel rope is tensioned by passing around the limiting shaft seat, so that the steel rope is used as a cutting tool for polymer materials.
[0007] The slitting sleeve includes a sleeve seat, a slitting blade assembly, a fixed base plate, a movable sleeve rod, a limiting ring plate, and an annular grooves. The slitting blade assembly is fixedly installed inside the sleeve seat. The slitting blade assembly is composed of several crisscrossing blades vertically inserted together, and the rear end of the slitting blade assembly is arc-shaped. The fixed base plate is fixedly installed in the middle of the slitting blade assembly. The movable sleeve rod is rotatably sleeved on the fixed base plate and moves through the steel rope. Two limiting ring plates are fixedly installed at intervals on the front end of the sleeve seat. A large toothed ring is rotatably placed between the two limiting ring plates. Two annular grooves are opened on the front end of the sleeve seat.
[0008] In a preferred embodiment: the driving device includes a servo motor, a reducer, an output shaft, a pinion, and a gear cover. The reducer is driven and mounted at the lower end of the servo motor, the front end of the reducer extends out of the output shaft, and the pinion is fixedly mounted on the output shaft.
[0009] In a preferred embodiment: the front end of the pinion is covered by a gear cover, and the large gear ring passes through the gear cover and meshes with the teeth of the pinion.
[0010] In a preferred embodiment: several limiting rods are fixedly installed in a ring shape on both the front and rear end faces of the large toothed ring, and the limiting rods are sleeved with limiting wheels at the upper limit, and the limiting wheels are rotatably connected to the limiting rods.
[0011] In a preferred embodiment: the annular groove is slidably arranged corresponding to the limiting wheel, the two annular grooves are symmetrically opened front and back, and the annular grooves are arranged between the two limiting ring plates.
[0012] In a preferred embodiment: several fixed bearings are annularly installed on the front and rear end faces of the large gear ring, a limiting bearing is sleeved on the front end of the fixed bearing, the fixed bearings and the limiting wheel are staggered, and the limiting ring plate and the limiting bearing are correspondingly set to engage and slide.
[0013] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:
[0014] When this utility model is in use, the servo motor is started to drive the reducer, and the output shaft drives the pinion to mesh with the toothed ring of the large gear ring. The movement is limited by the limiting wheel in the ring groove. The limiting ring plate and the limiting bearing are set to engage and slide, so that the large gear ring rotates on the sleeve seat. Then, the steel rope wound on the bolt seat will pass through the limiting shaft seat and then pass through the movable sleeve rod to rotate in a circle on the fixed seat plate, cutting the strip-shaped polymer condensate into pieces, reducing the inconvenience of transportation, thereby reducing the machine process of external cutting and improving work efficiency. Attached Figure Description
[0015] Figure 1 This is a structural diagram provided in this application;
[0016] Figure 2 This is a structural schematic diagram of the movable hanging bracket provided in this application;
[0017] Figure 3 This is a schematic diagram of the drive device provided in this application;
[0018] Figure 4 This is a schematic diagram of the segmentation structure provided in this application;
[0019] Figure 5 This is a schematic diagram of the slitting sleeve structure provided in this application;
[0020] In the diagram: 1. Drive unit; 2. Segmentation structure; 3. Cutting sleeve; 4. Movable hanging bracket;
[0021] 11. Servo motor; 12. Reducer; 13. Output shaft; 14. Pinion; 15. Gear cover;
[0022] 21. Large gear ring; 22. Limiting wheel; 23. Limiting rod; 24. Fixed bearing; 25. Limiting bearing; 26. Bolt seat; 27. Limiting bearing; 28. Steel rope;
[0023] 31. Sleeve seat; 32. Slitting blade assembly; 33. Fixed base plate; 34. Movable sleeve rod; 35. Limiting ring plate; 36. Ring groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed", "equipped with", "sleeved / connected", "connected", etc., should be interpreted broadly. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0027] Please see Figures 1-5In this embodiment, a splitting device for the outlet of a thermal polymerization reactor is provided, including a driving device 1, a splitting structure 2 and a slitting sleeve 3. The upper rear end of both the driving device 1 and the slitting sleeve 3 are fixedly installed with movable hanging bases 4. The front end of the slitting sleeve 3 is limited by a rotatable splitting structure 2, and the splitting structure 2 is drivenly connected to the driving device 1.
[0028] The drive device 1 includes a servo motor 11, a reducer 12, an output shaft 13, a pinion 14, and a gear cover 15. The reducer 12 is driven and installed at the lower end of the servo motor 11. The front end of the reducer 12 extends out of the output shaft 13. The pinion 14 is fixedly installed on the output shaft 13. The front end of the pinion 14 is covered by the gear cover 15.
[0029] The segmented structure 2 includes a large gear ring 21, a limiting wheel 22, a limiting rod 23, a fixed shaft seat 24, a limiting bearing 25, a bolt seat 26, a limiting shaft seat 27, and a steel rope 28. The large gear ring 21 passes through the gear cover 15 and meshes with the teeth of the small gear 14. Several limiting rods 23 are fixedly installed in a ring shape on both the front and rear end faces of the large gear ring 21. The limiting rods 23 are fitted with the limiting wheel 22 at the upper limit, and the limiting wheel 22 is rotatably connected to the limiting rod 23. The front and rear end faces of the large gear ring 21 are... Several fixed bearings 24 are installed in a ring. A limit bearing 25 is sleeved at the front end of the fixed bearing 24. The fixed bearings 24 and the limit wheel 22 are staggered. Bolt seats 26 are symmetrically fixed on the left and right sides of the front end face of the large toothed ring 21. Limit bearings 27 are symmetrically fixed on the upper and lower sides of the front end face of the large toothed ring 21. The same steel rope 28 is wound between two bolt seats 26. The steel rope 28 is tensioned by passing around the limit bearing 27, so that the steel rope 28 is used as a cutting knife for polymer materials.
[0030] The slitting sleeve 3 includes a sleeve base 31, a slitting blade assembly 32, a fixed base plate 33, a movable sleeve rod 34, a limiting ring plate 35, and an annular groove 36. The slitting blade assembly 32 is fixedly installed inside the sleeve base 31. The slitting blade assembly 32 is composed of several crisscrossing blades vertically inserted together, and the rear end of the slitting blade assembly 32 is arc-shaped. The fixed base plate 33 is fixedly installed in the middle of the slitting blade assembly 32. The movable sleeve rod 34 is rotatably sleeved on the fixed base plate 33. The sleeve rod 34 and the steel rope 28 are movably threaded through it. Two limiting ring plates 35 are fixedly installed at intervals on the front end of the sleeve seat 31. The large toothed ring 21 is rotatably placed between the two limiting ring plates 35. The limiting ring plates 35 and the limiting bearings 25 are correspondingly set to engage and slide. Two ring grooves 36 are opened on the front end of the sleeve seat 31. The two ring grooves 36 are symmetrically opened front and back, and the ring grooves 36 are set between the two limiting ring plates 35. The ring grooves 36 and the limiting wheel 22 are correspondingly set to slide.
[0031] The working principle of this utility model is as follows:
[0032] In use, the polymerized condensate fed from the reactor is cut into strips by a sharp cutting blade assembly 32. Then, the servo motor 11 is started to drive the reducer 12, and the output shaft 13 drives the pinion 14 to mesh with the toothed ring 21. The pinion 14 is limited in movement by the limiting wheel 22 in the ring groove 36. The limiting ring plate 35 and the limiting bearing 25 are correspondingly set to engage and slide, so that the ring 21 rotates on the sleeve seat 31. Then, the steel rope 28 wound on the bolt seat 26 passes through the limiting shaft seat 27 and the movable sleeve rod 34 to rotate circumferentially on the fixed seat plate 33, cutting the strip-shaped polymerized condensate into pieces, reducing the inconvenience of transportation, reducing the machine process of external cutting, and improving work efficiency.
[0033] The above description is only a preferred embodiment of the present utility model, but the design concept of the present utility model is not limited thereto. Any non-substantial modifications made to the present utility model by those skilled in the art within the scope of the technology disclosed in the present utility model using this concept shall be deemed as an infringement of the protection scope of the present utility model.
Claims
1. A device for dividing the outlet of a thermal polymerization reactor, comprising a driving device (1), a dividing structure (2), and a cutting sleeve (3), characterized in that, The upper rear end of the drive device (1) and the slitting sleeve (3) are both fixedly installed with movable hanging bases (4). The front end of the slitting sleeve (3) is fitted with a rotatable dividing structure (2), which is driven by the drive device (1). The segmentation structure (2) includes a large toothed ring (21), a limiting wheel (22), a limiting rod (23), a fixed shaft seat (24), a limiting bearing (25), a bolt seat (26), a limiting shaft seat (27), and a steel rope (28). Bolt seats (26) are symmetrically fixed on the left and right sides of the front end face of the large toothed ring (21), and limiting shaft seats (27) are symmetrically fixed on the upper and lower sides of the front end face of the large toothed ring (21). The same steel rope (28) is wound between the two bolt seats (26), and the steel rope (28) is tensioned by passing around the limiting shaft seat (27). The slitting sleeve (3) includes a sleeve seat (31), a slitting blade assembly (32), a fixed seat plate (33), a movable sleeve rod (34), a limiting ring plate (35), and an annular groove (36). The slitting blade assembly (32) is fixedly installed inside the sleeve seat (31). The slitting blade assembly (32) is assembled by vertically inserting several crisscrossing blades. The rear end of the slitting blade assembly (32) is arc-shaped. The fixed seat plate (33) is fixedly installed in the middle of the slitting blade assembly (32). The movable sleeve rod (34) is rotatably sleeved on the fixed seat plate (33). The movable sleeve rod (34) is movably inserted with the steel rope (28). Two limiting ring plates (35) are fixedly installed at intervals on the front end of the sleeve seat (31). The large toothed ring (21) is rotatably placed between the two limiting ring plates (35). Two annular grooves (36) are opened on the front end of the sleeve seat (31).
2. The discharge port segmentation device of a thermal polymerization reactor according to claim 1, characterized in that, The drive device (1) includes a servo motor (11), a reducer (12), an output shaft (13), a pinion (14), and a gear cover (15). The reducer (12) is driven and installed at the lower end of the servo motor (11). The front end of the reducer (12) extends out of the output shaft (13), and the pinion (14) is fixedly installed on the output shaft (13).
3. The discharge port segmentation device of a thermal polymerization reactor according to claim 2, characterized in that, The front end of the small gear (14) is covered by a gear cover (15), and the large gear ring (21) passes into the gear cover (15) and meshes with the teeth of the small gear (14).
4. The discharge port segmentation device of a thermal polymerization reactor according to claim 3, characterized in that, The large toothed ring (21) has several limiting rods (23) fixedly installed in a ring shape on both its front and rear ends. The limiting rods (23) are connected to the limiting wheel (22) at the upper limit, and the limiting wheel (22) is rotatably connected to the limiting rods (23).
5. The discharge port segmentation device of a thermal polymerization reactor according to claim 4, characterized in that, The annular groove (36) is slidably arranged in relation to the limiting wheel (22), and the two annular grooves (36) are symmetrically opened in front and behind, and the annular grooves (36) are arranged between the two limiting ring plates (35).
6. The discharge port segmentation device of a thermal polymerization reactor according to claim 5, characterized in that, The large toothed ring (21) has several fixed bearings (24) installed in a ring shape on both the front and rear ends. The front end of the fixed bearing (24) is fitted with a limiting bearing (25). The fixed bearing (24) and the limiting wheel (22) are staggered. The limiting ring plate (35) and the limiting bearing (25) are correspondingly set to engage and slide.