Unfired ceramic blank hydration device

Abstract

The utility model discloses an unfired ceramic blank hydration device which comprises a rack and a stirring barrel movably installed on the rack, a stirring mechanism is arranged on the right side of the rack, and the bottom of the stirring barrel is connected with a turnover pouring mechanism. The stirring mechanism comprises a servo air cylinder, a pushing plate, a rotating motor, a rotating shaft, a stirring paddle, a group of connecting pipes, a spraying ring and a plurality of spraying heads; and the overturning material pouring mechanism comprises a group of opposite vertical mounting rods, a group of synchronous air cylinders, a group of hinge seats I, a group of hinge seats II and a bearing seat. The device has the beneficial effects that the servo cylinder firstly drives the stirring paddle to extend into the stirring barrel, the rotating motor drives the stirring paddle to stir the unfired ceramic blank, and meanwhile, the spraying ring uniformly sprays deionized water, so that water is added while stirring is realized, the hydration effect of the blank is improved, and the service life of the unfired ceramic blank is prolonged. And the overturning material pouring mechanism adopts a group of synchronous air cylinders to drive the stirring barrel to overturn, so that the stirred slurry can be conveniently poured.

Description

Technical Field

[0001] This utility model relates to the field of non-fired ceramics technology, specifically a hydration device for non-fired ceramic blanks. Background Technology

[0002] Non-fired ceramics refer to ceramics made without high-temperature firing. They are lightweight materials made primarily from clay with high viscosity and plasticity, and integrated with various other materials. Their quality and performance fall between traditional ceramics and modern resins, and their preparation process meets the current industrial requirements for energy conservation and emission reduction.

[0003] In the preparation process of non-fired ceramics, the raw material is first poured into a mixing device, and an appropriate amount of deionized water is slowly added while stirring to ensure uniform mixing and full hydration of the raw material, resulting in a slurry. The raw material is composed of a mixture of sodium feldspar, cement, opal, lime, and marine mud. Conventional mixing equipment cannot achieve simultaneous stirring and water addition, which affects the hydration effect of the raw material and makes the discharge of the slurry after mixing inconvenient.

[0004] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Utility Model Content

[0005] To address the above deficiencies, this utility model provides a hydration device for non-fired ceramic blanks to solve the hydration problem of non-fired ceramic blanks.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A hydration device for non-fired ceramic blanks includes a frame and a stirring drum movably mounted on the frame. A stirring mechanism is provided on the right side of the frame, and a tilting and pouring mechanism is connected to the bottom of the stirring drum.

[0008] The stirring mechanism includes a servo cylinder, a push plate, a rotary motor, a rotating shaft, a stirring paddle, a set of connecting pipes, a spray ring, and several spray heads. The servo cylinder is mounted on the right side of the frame with its telescopic end facing upwards. The push plate is mounted on the telescopic end of the servo cylinder. The rotary motor is mounted on the left side of the push plate with its rotating end facing upwards. The rotating shaft is movably inserted into the push plate and is hollow inside. The stirring paddle is mounted at the bottom of the rotating shaft. A set of connecting pipes is mounted on both sides of the rotating shaft. The spray ring is mounted on the outer end of the set of connecting pipes. Several spray heads are evenly installed inside the spray ring.

[0009] Furthermore, the tilting and unloading mechanism includes a set of relatively vertical mounting rods, a set of synchronous cylinders, a set of hinged seats one, a set of hinged seats two, and a bearing seat. The set of relatively vertical mounting rods is mounted on the frame, the bottom of the set of synchronous cylinders is movably hinged to the frame, the set of hinged seats one is mounted on the upper left side of the set of relatively vertical mounting rods, the set of hinged seats two is mounted on the upper left side of the set of relatively vertical mounting rods and is located below the set of hinged seats one, and the bearing seat is fixedly mounted on the bottom of the mixing drum.

[0010] Furthermore, a first set of hinged seats is movably hinged to a first set of bearing seats, and a second set of hinged seats is movably hinged to a second set of bearing seats.

[0011] Furthermore, the telescopic ends of a set of synchronous cylinders are respectively hinged to the corresponding connecting rods.

[0012] Furthermore, a guide sleeve is installed on the right side of the servo cylinder, and a guide rod is movably inserted inside the guide sleeve, with the upper end of the guide rod connected to the push plate.

[0013] Furthermore, the rotating end of the rotary motor is connected to the rotating shaft via a set of transmission gears, and the upper end of the rotating shaft is connected to a water inlet pipe via a rotary joint.

[0014] This utility model provides a hydration device for non-fired ceramic blanks, which has the following beneficial effects: a stirring mechanism is provided on the right side of the frame, and a servo cylinder first drives the stirring paddle to extend into the stirring drum. The rotating motor drives the stirring paddle to stir the non-fired ceramic blanks. At the same time, the spray ring evenly sprays deionized water, thereby realizing the addition of water while stirring, which improves the hydration effect of the blanks. The turning and pouring mechanism uses a set of synchronous cylinders to drive the stirring drum to turn, which facilitates the pouring of the stirred slurry. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a non-fired ceramic blank hydration device according to the present invention.

[0016] Figure 2 This is a schematic diagram of the stirring mechanism of this utility model.

[0017] Figure 3 This is a schematic diagram of the spray ring described in this utility model.

[0018] Figure 4 This is a schematic diagram of the mixing drum tilting and unloading material according to the present invention.

[0019] Figure 5 This is a top view of the frame described in this utility model.

[0020] In the diagram: 1. Frame; 2. Mixing drum; 3. Servo cylinder; 4. Push plate; 5. Rotary motor; 6. Rotary shaft; 7. Mixing paddle; 8. Connecting pipe; 9. Spray ring; 10. Spray head; 11. Vertical mounting rod; 12. Synchronizing cylinder; 13. Hinge seat one; 14. Hinge seat two; 15. Bearing seat; 16. Connecting rod one; 17. Connecting rod two; 18. Guide sleeve; 19. Guide rod; 20. Transmission gear set; 21. Rotary joint. Detailed Implementation

[0021] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-5 As shown: A hydration device for non-fired ceramic blanks includes a frame 1 and a stirring drum 2 movably mounted on the frame 1. A stirring mechanism is located on the right side of the frame 1, and a tilting and unloading mechanism is connected to the bottom of the stirring drum 2. The stirring mechanism includes a servo cylinder 3, a push plate 4, a rotary motor 5, a rotating shaft 6, a stirring paddle 7, a set of connecting pipes 8, a spray ring 9, and several spray heads 10. The servo cylinder 3 is mounted on the right side of the frame 1 with its extension end facing upwards. The push plate 4 is mounted on the extension end of the servo cylinder 3. The rotary motor 5 is mounted on the left side of the push plate 4 with its rotating end facing upwards. The rotating shaft 6 is movably inserted into the push plate 4 and is hollow inside. The stirring paddle 7 is mounted at the bottom of the rotating shaft 6. A set of connecting pipes 8 is mounted on both sides of the rotating shaft 6. The spray ring 9 is mounted on the outer end of the set of connecting pipes 8, and several spray heads 10 are evenly installed inside the spray ring 9. The tilting and unloading mechanism includes a set of relatively vertical mounting rods 11, a set of synchronous cylinders 12, a set of hinge seats 13, and a set of hinge seats. A set of vertically mounted rods 11 are mounted on the frame 1. A set of synchronous cylinders 12 are hinged at their bottoms to the frame 1. A set of hinge seats 13 are mounted on the upper left side of the set of vertically mounted rods 11. A set of hinge seats 14 are mounted on the upper left side of the set of vertically mounted rods 11 and located below the set of hinge seats 13. The bearing seat 15 is fixedly mounted on the bottom of the mixing drum 2. A connecting rod 1 is hinged between the set of hinge seats 13 and the bearing seat 15. 16. A set of hinged seats 14 and bearing seats 15 are respectively hinged to connecting rods 17; the telescopic ends of a set of synchronous cylinders 12 are respectively hinged to the corresponding connecting rods 17; a guide sleeve 18 is installed on the right side of the servo cylinder 3, and a guide rod 19 is movably inserted in the guide sleeve 18, and the upper end of the guide rod 19 is connected to the push plate 4; the rotating end of the rotary motor 5 is connected to the rotating shaft 6 through a set of transmission gears 20, and the upper end of the rotating shaft 6 is connected to a water inlet pipe through a rotary joint 21.

[0022] The working principle of this implementation plan: The electrical equipment used in this device is controlled by an external controller. When using it, the user first pours the non-fired ceramic blank into the mixing drum 2. The blank is made of a mixture of sodium feldspar, cement, opal, lime and sea mud.

[0023] During stirring: Servo cylinder 3 is installed on the right side of frame 1 with its telescopic end facing vertically upwards. Push plate 4 is installed on the telescopic end of servo cylinder 3. Rotary motor 5 is installed on the left side of push plate 4 with its rotating end facing vertically upwards. Rotary shaft 6 is movably inserted into push plate 4 via fastening bearings and is hollow inside. Stirring paddle 7 is installed at the bottom of rotary shaft 6. A set of connecting pipes 8 is installed on both sides of rotary shaft 6. Spray ring 9 is installed at the outer end of a set of connecting pipes 8. Several spray heads 10 are evenly installed inside spray ring 9. A guide sleeve 18 is installed on the right side of servo cylinder 3. A guide rod 19 is movably inserted into the guide sleeve 18. The upper end of guide rod 19 is connected to push plate 4. The rotating end of rotary motor 5 is connected to rotary shaft 6 via a set of transmission gears 20. A water inlet pipe is connected to the upper end of rotary shaft 6 via a rotating joint 21. Figure 2 and Figure 3 As shown, the water inlet pipe is used to transport deionized water and is externally connected to a fixed frame. When the rotating shaft 6 rotates, the water inlet pipe does not rotate. The extension end of the servo cylinder 3 retracts, driving the push plate 4 to descend, so that the stirring paddle 7 extends into the stirring drum 2. The guide rod 19 plays a guiding role. The rotating motor 5 drives the stirring paddle 7 to stir the non-fired ceramic blank through the rotating shaft 6. At the same time, the spray ring 9 sprays deionized water evenly, thereby realizing the addition of water while stirring, which improves the hydration effect of the blank.

[0024] During the tipping and unloading process: A set of relatively vertical mounting rods 11 are mounted on the frame 1; a set of synchronous cylinders 12 are hinged at the bottom to the frame 1; a set of hinge seats 13 are mounted on the upper left side of the set of relatively vertical mounting rods 11; a set of hinge seats 14 are mounted on the upper left side of the set of relatively vertical mounting rods 11, located below the set of hinge seats 13; a bearing seat 15 is fixedly mounted at the bottom of the mixing drum 2; a connecting rod 16 is hinged between the set of hinge seats 13 and the bearing seat 15; a connecting rod 17 is hinged between the set of hinge seats 14 and the bearing seat 15; the telescopic ends of the synchronous cylinders 12 are hinged to the corresponding connecting rods 17. When the billet is hydrated and a slurry is obtained, the telescopic ends of the synchronous cylinders 12 extend, driving the bearing seat 15 and the mixing drum 2 to tip over via the connecting rods 16 and 17, thus achieving automatic unloading. Figure 4 As shown, when the mixing drum 2 is tilted to pour material, it does not interfere with the mixing paddle 7.

[0025] The above technical solution only embodies the preferred technical solution of this utility model. Any changes that may be made by those skilled in the art to certain parts of it embody the principle of this utility model and fall within the protection scope of this utility model.

Claims

1. A hydration device for non-fired ceramic blanks, comprising a frame (1) and a stirring cylinder (2) movably mounted on the frame (1), characterized in that, A stirring mechanism is provided on the right side of the frame (1), and a tilting and pouring mechanism is connected to the bottom of the stirring cylinder (2); The stirring mechanism includes a servo cylinder (3), a push plate (4), a rotary motor (5), a rotating shaft (6), a stirring paddle (7), a set of connecting pipes (8), a spray ring (9), and several spray heads (10). The servo cylinder (3) is installed on the right side of the frame (1), with its extension end facing vertically upward. The push plate (4) is installed on the extension end of the servo cylinder (3). The rotary motor (5) is installed on the left side of the push plate (4), with its rotating end facing vertically upward. The rotating shaft (6) is movably inserted into the push plate (4) and is hollow inside. The stirring paddle (7) is installed at the bottom of the rotating shaft (6). A set of connecting pipes (8) is installed on both sides of the rotating shaft (6). The spray ring (9) is installed at the outer end of the set of connecting pipes (8). Several spray heads (10) are evenly installed inside the spray ring (9).

2. The non-fired ceramic blank hydration device according to claim 1, characterized in that, The tilting and unloading mechanism includes a set of relatively vertical mounting rods (11), a set of synchronous cylinders (12), a set of hinge seat one (13), a set of hinge seat two (14), and a bearing seat (15). The set of relatively vertical mounting rods (11) is mounted on the frame (1). The bottom of the set of synchronous cylinders (12) is movably hinged to the frame (1). The set of hinge seat one (13) is mounted on the upper left side of the set of relatively vertical mounting rods (11). The set of hinge seat two (14) is mounted on the upper left side of the set of relatively vertical mounting rods (11) and is located below the set of hinge seat one (13). The bearing seat (15) is fixedly mounted on the bottom of the mixing drum (2).

3. The non-fired ceramic blank hydration device according to claim 2, characterized in that, A connecting rod 1 (16) is movably hinged between a set of hinged seats 1 (13) and a bearing seat (15), and a connecting rod 2 (17) is movably hinged between a set of hinged seats 2 (14) and a bearing seat (15).

4. The non-fired ceramic blank hydration device according to claim 2, characterized in that, A set of synchronous cylinders (12) have their extension and retraction ends respectively hinged to the corresponding connecting rods (17).

5. The hydration device for non-fired ceramic blanks according to claim 1, characterized in that, A guide sleeve (18) is installed on the right side of the servo cylinder (3), and a guide rod (19) is movably inserted inside the guide sleeve (18). The upper end of the guide rod (19) is connected to the push plate (4).

6. The hydration device for non-fired ceramic blanks according to claim 1, characterized in that, The rotating end of the rotary motor (5) is connected to the rotating shaft (6) by a set of transmission gears (20), and the upper end of the rotating shaft (6) is connected to a water inlet pipe through a rotating joint (21).

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