Portable dust-free masonry cutting device

The portable dust-free brick and stone cutting device solves the problems of inconvenient movement and dust pollution of brick and stone cutting machines, and achieves efficient and safe cutting in complex environments.

CN223545485UActive Publication Date: 2025-11-14THE FIRST CONSTRUCTION COMPANY OF CCCC SECOND HARBOR ENGINEERING CO LTD
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Patent Information

Application Number
CN202422703489.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-11-14
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing brick and stone cutting machines cannot move freely, causing inconvenience in construction, and generate a large amount of dust during cutting, posing a health threat, and are inefficient.

Method used

A portable dust-free brick cutting device was designed, comprising a base plate, a cutter, a dust removal mechanism, and a walking mechanism. The base plate is equipped with support legs and a support mechanism, a vacuum cleaner and a guide plate to absorb dust, and the device is moved by rollers and a rotating frame, making it easy to use in complex environments.

Benefits of technology

It enables convenient movement on complex road surfaces, reduces dust emissions, improves cutting efficiency and safety, and lowers operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a portable dust-free masonry cutting device which comprises a bottom plate, a cutting machine and a dust removal mechanism are arranged on the bottom plate, supporting legs are arranged at the bottom of the bottom plate, and walking mechanisms are arranged at the bottom ends of the supporting legs. The dust removal mechanism is used for treating dust generated when the cutting machine cuts bricks and stones. The walking mechanism is used for moving; a dustproof shell is arranged at the top of the bottom plate; a feeding hole is formed in the side surface of the dustproof shell; the cutting machine is connected with the dustproof shell through screws, and a cutting disc of the cutting machine extends into the dustproof shell. The dustproof shell is used for preventing dust generated when the cutting machine cuts bricks and stones from diffusing outwards. The portable dust-free brick and stone cutting device is convenient to move on complex road surfaces such as a construction site, the moving convenience of the cutting device is improved, the cutting device can be conveniently moved to a cutting site, and the use convenience and the cutting efficiency are improved; and dust can be prevented from scattering outwards, so that adverse effects of dust generated by cutting on the health of field personnel are avoided.
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Description

Technical Field

[0001] The utility model relates to the field of brick and stone cutting technology, specifically to a portable dust-free brick and stone cutting device. Background Technology

[0002] Masonry is one of the commonly used construction materials in building construction. When using it, it is generally used directly or needs to be cut into the required shape before it is put into use. In the current technology, when cutting masonry, special stone cutting machines are generally used.

[0003] During the cutting process, workers place the brick and stone material in the cutting position of the cutting machine, then start the cutting machine and manually control the movement of the brick and stone material or the cutting structure to complete the cutting of the brick and stone material. After the cutting is completed, the cut brick and stone material is removed, and then the next piece is cut.

[0004] However, the current cutting machine is limited to a fixed position and cannot move freely. Especially in the construction environment, the roadside is not flat, which brings great inconvenience to the movement of the cutting machine. It forces the construction workers to transport the bricks and stones to the location of the cutting machine for cutting, and then transport the cut bricks and stones to the construction site. The operation is inconvenient and the efficiency is low, which urgently needs to be improved.

[0005] Furthermore, the cutting process generates a significant amount of dust particles. The dust particles released by the cutting machine when cutting brick and stone materials pose a significant potential threat to human health and affect the health of the workers.

[0006] Furthermore, currently, brick and stone materials are cut manually piece by piece during the cutting process, which is inefficient. Utility Model Content

[0007] The main purpose of this utility model is to provide a portable dust-free brick and stone cutting device to solve the problems of existing brick and stone cutting machines being inconvenient to move and producing a lot of dust during cutting.

[0008] To solve the above-mentioned technical problems, the technical solution adopted by the utility model is as follows:

[0009] A portable dust-free brick and stone cutting device includes a base plate, on which a cutting machine and a dust removal mechanism are mounted. Support legs are mounted at the bottom of the base plate, and a walking mechanism is mounted at the bottom of the support legs.

[0010] The dust removal system is used to handle the dust generated by the cutting machine when cutting bricks and stones;

[0011] The top of the base plate is equipped with a placement plate for placing the cut bricks and stones;

[0012] The walking mechanism is used for movement.

[0013] In the preferred embodiment, the top of the base plate is provided with a dust cover, and the side of the dust cover is provided with a feed hole; the cutting machine is connected to the dust cover by screws, and the cutting disc of the cutting machine extends into the interior of the dust cover;

[0014] The dust cover is used to prevent dust generated by the cutting machine from spreading outwards when cutting bricks and stones.

[0015] In the preferred embodiment, the dust removal mechanism includes:

[0016] The dust cover is equipped with a mounting sleeve, which is connected to a vacuum cleaner. The vacuum cleaner has a suction pipe at its suction end, and a suction head on the suction pipe. The suction head is located on the side of the dust cover and is used to suck up dust from inside the dust cover.

[0017] The dust cover contains two guide plates; the ends of the two guide plates near the air intake are close to each other to guide dust into the air intake.

[0018] In the preferred embodiment, the placement plate is located between two guide plates, and a second handrail is provided on the side of the placement plate closest to the feed hole; a cutting groove is provided on the side of the placement plate away from the second handrail, and the cutting groove is on the same plane as the cutting disc.

[0019] In the preferred embodiment, a dustproof plate is provided on the top of the placement plate, and a positioning block is provided inside the dustproof shell;

[0020] The top of the base plate is equipped with a guide roller, which is close to the feed hole and located at the bottom of the placement plate;

[0021] The top of the base plate is provided with a guide groove, and the side of the placement plate away from the second handrail is provided with a guide wheel, which rolls along the guide groove.

[0022] In the preferred embodiment, the dustproof plate has two threaded rods that pass through the dustproof plate and are not connected to either side of the cutting groove; the end of the threaded rod near the second handrail is provided with a handle, and the end of the threaded rod away from the second handrail is provided with a push plate.

[0023] In the preferred embodiment, the top of the placement plate is provided with a fixing mechanism, which is used to position the bricks and stones.

[0024] The fixing mechanism includes: multiple grooves on the top of the placement plate, with sliders inside the grooves; multiple positioning plates on the top of the placement plate, with pads on the top of the positioning plates; and a threaded post screwed to the top of the slider, the threaded post passing through the positioning plate and the pad, with a knob on the top of the threaded post.

[0025] The slide has a T-shaped cross-section, the slider is adapted to the slide, and there is a gap between the slider and the slide.

[0026] In the preferred embodiment, a first handrail is provided on the side of the base plate near the feed hole;

[0027] The walking mechanism includes: a fixed shaft on the support leg away from the first handrail, rotating frames at both ends of the fixed shaft, and rollers rotatably connected to the rotating frames;

[0028] The rotating frame can rotate relative to the supporting legs;

[0029] The rotating frame includes three support rods, the ends of which are rotatably connected to rollers.

[0030] This utility model provides a portable dust-free brick and stone cutting device. By adopting the above solution, it has the following beneficial effects:

[0031] 1. It is easy to move on complex surfaces such as construction sites, which increases the convenience of moving the mobile cutting device. This allows the cutting device to be easily moved to the cutting site, increasing the ease of use and cutting efficiency.

[0032] 2. Use various methods to treat the dust generated during cutting to prevent it from spreading and thus avoid adverse health effects on on-site personnel.

[0033] 3. The structure used is simple, easy to process, low in cost, and highly practical. Attached Figure Description

[0034] The utility model will be further described below with reference to the accompanying drawings and embodiments:

[0035] Figure 1 This is a schematic diagram of the structure of a portable dust-free brick and stone cutting device of utility model;

[0036] Figure 2 This is a rear view of a portable dust-free brick and stone cutting device of utility model.

[0037] Figure 3 This is a cross-sectional structural schematic diagram of a portable dust-free brick and stone cutting device of utility model;

[0038] Figure 4 This is a schematic diagram of the structure of the end of the placement plate described in the utility model;

[0039] Figure 5 This is a side view of a portable dust-free brick and stone cutting device according to a utility model.

[0040] Figure 6 This is a structural schematic diagram of the fixing mechanism described in the utility model;

[0041] Figure 7 This is a side view of an embodiment of a portable dust-free brick and stone cutting device according to a utility model.

[0042] In the picture:

[0043] Base plate 1, dust cover 101, feed hole 102, first handrail 103, support leg 2, fixed shaft 201, rotating frame 202, roller 203, cutting machine 3, screw 301, cutting disc 302, vacuum cleaner 4, vacuum hose 401, vacuum head 402, mounting sleeve 403, guide plate 404, placement plate 5, second handrail 501, cutting groove 502, dust cover 503, positioning block 504, guide roller 505, guide groove 506, guide wheel 507, threaded rod 508, push plate 509, handle 510, fixing mechanism 6, slide 601, slider 602, threaded column 603, positioning plate 604, pad 605, knob 606. Detailed Implementation

[0044] Example 1:

[0045] like Figure 1 , 2 As shown in Figures 3 and 5, a portable dust-free brick and stone cutting device includes a base plate 1, on which a cutting machine 3 and a dust removal mechanism are provided. A support leg 2 is provided at the bottom of the base plate 1, and a walking mechanism is provided at the bottom end of the support leg 2. The cutting machine 3 refers to the cutting structure used in existing brick and stone cutting machines. The cutting disc 302 is controlled to rotate using existing technology to complete the cutting of bricks and stones.

[0046] The dust removal system is used to handle the dust generated by the cutting machine 3 when cutting bricks and stones;

[0047] The walking mechanism is used for movement.

[0048] When in use, the walking mechanism assists in movement, which can effectively increase the convenience of moving the cutting device. During cutting, the dust removal mechanism directly treats the dust generated during the cutting of bricks and stones, avoiding the dust from affecting the surrounding environment and the health of the workers.

[0049] In the preferred embodiment, the top of the base plate 1 is provided with a dust cover 101, and the side of the dust cover 101 is provided with a feed hole 102; the cutting machine 3 is connected to the dust cover 101 by screws 301, and the cutting disc 302 of the cutting machine 3 extends into the interior of the dust cover 101; when needed, the cutting machine 3 can be removed by unscrewing the screws 301, and vice versa, making it easy to operate, easy to replace, and easy to use independently; after disassembly, transportation is easier and it is easier to handle.

[0050] Dust cover 101 is used to prevent dust generated by the cutting machine 3 from being emitted outwards when cutting bricks and stones;

[0051] By setting up the dustproof shell 101, the brick cutting process is carried out inside the dustproof shell 101, which can prevent dust from spreading and thus avoid affecting the on-site staff.

[0052] The dust removal mechanism includes: a dust cover 101 with a mounting sleeve 403, the mounting sleeve 403 being connected to a vacuum cleaner 4, the vacuum cleaner 4 having a suction pipe 401 at its suction end, the suction pipe 401 having a suction head 402, the suction head 402 being located on the side of the dust cover 101 for sucking up dust inside the dust cover 101; the vacuum cleaner 4 is an existing industrial vacuum cleaner; the suction head 402 has multiple suction holes communicating with the suction pipe 401, ensuring that dust can be sucked in through the suction holes and then enter the suction pipe 401 through the suction holes;

[0053] The dust cover 101 has two guide plates 404 inside; the ends of the two guide plates 404 near the air intake 402 are close to each other to guide dust into the air intake 402.

[0054] When cutting, the vacuum cleaner 4 is turned on to generate suction. This suction acts on the position of the suction head 402, and the dust generated during cutting will enter the vacuum cleaner 4 after passing through the suction head 402 and the suction pipe 401. It is simple to operate and easy to deal with the dust generated during cutting bricks and stones.

[0055] Example 2:

[0056] like Figure 1 , 2 As shown in Figures 3 and 4, a placement plate 5 is provided on the top of the base plate 1. The placement plate 5 is located between two guide plates 404. A second handrail 501 is provided on the side of the placement plate 5 closest to the feed hole 102. A cutting groove 502 is provided on the side of the placement plate 5 away from the second handrail 501. The cutting groove 502 is on the same plane as the cutting disc 302.

[0057] The top of the placement plate 5 is provided with a dustproof plate 503, and the dustproof shell 101 is provided with a positioning block 504. The dustproof plate 503 can prevent dust from being scattered through the feed hole 102, and the positioning block 504 can control the sliding distance of the placement plate 5 by limiting the distance of the dustproof plate 503.

[0058] The top of the base plate 1 is provided with a guide roller 505. The guide roller 505 is close to the feed hole 102 and located at the bottom of the placement plate 5. The placement plate 5 can be supported by the guide roller 505 so as to facilitate the relative sliding between the placement plate 5 and the base plate 1.

[0059] The top of the base plate 1 is provided with a guide groove 506, and the side of the placement plate 5 away from the second handrail 501 is provided with a guide wheel 507. The guide wheel 507 rolls along the guide groove 506. When the base plate 1 slides, the guide wheel 507 rolls along the guide groove 506, which plays a role in guiding and increasing the smoothness of the sliding of the placement plate 5.

[0060] When using the device, place the brick to be cut on the placement plate 5 and align the area to be cut with the cutting groove 502. Then, hold the second handle 501 and push the placement plate 5 into the dust cover 101. This will bring the brick closer to the cutting disc 302, thus completing the cutting. After cutting, pull out the placement plate 5, remove the cut brick, and place a new brick. The operation is simple and convenient for cutting.

[0061] Example 3:

[0062] like Figure 7 As shown, the dustproof plate 503 is threadedly connected to two threaded rods 508, which pass through the dustproof plate 503 and are not connected to the two sides of the cutting groove 502; the end of the threaded rod 508 near the second handrail 501 is provided with a handle 510, and the end of the threaded rod 508 away from the second handrail 501 is provided with a push plate 509.

[0063] After the bricks and stones are placed, the threaded rod 508 is rotated by rotating the handle 510, which causes the threaded rod 508 to move relative to the dustproof plate 503, thereby driving the push plate 509 to move. The push plate 509 then presses against the bricks and stones to be cut, thus positioning the bricks and stones and preventing displacement during cutting.

[0064] Example 4:

[0065] like Figure 3 , 4 As shown in 5, 6 and 7, when the shape of the bricks and stones is uneven or needs to be fixed, the top of the placement plate 5 is provided with a fixing mechanism 6, which is used to position the bricks and stones.

[0066] The fixing mechanism 6 includes: a plurality of sliding grooves 601 on the top of the placement plate 5, and a slider 602 in the sliding grooves 601; a plurality of positioning plates 604 on the top of the placement plate 5, and a pad 605 on the top of the positioning plate 604; a threaded post 603 is screwed to the top of the slider 602, the threaded post 603 passes through the positioning plate 604 and the pad 605, and a knob 606 is provided on the top of the threaded post 603;

[0067] The cross-section of the slide groove 601 is T-shaped, and the slider 602 is adapted to the slide groove 601, with a gap between the slider 602 and the slide groove 601.

[0068] After placing the bricks and stones, slide the positioning plate 604. At this time, the slider 602 slides in the groove 601. When the positioning plate 604 slides to the desired position, the bricks and stones to be cut are clamped. Then, turn the knob 606 to drive the threaded post 603 to rotate. This will cause the threaded post 603 to rotate into the slider 602, thus clamping the positioning plate 604, the pad 605, and the part of the placement plate 5 above the groove 601 between the knob 606 and the slider 602, completing the fixation. The operation is simple and it is effective in positioning and fixing the cut bricks and stones.

[0069] Example 5:

[0070] like Figure 1 and 2 As shown, a first handrail 103 is provided on the side of the base plate 1 near the feed hole 102; the walking mechanism includes: a fixed shaft 201 is provided on the support leg 2 away from the first handrail 103, and a rotating frame 202 is provided at both ends of the fixed shaft 201, and a roller 203 is rotatably connected to the rotating frame 202.

[0071] The rotating frame 202 can rotate relative to the supporting leg 2;

[0072] The rotating frame 202 includes three support rods, and the ends of the support rods are rotatably connected to rollers 203.

[0073] When moving, grasp the first handrail 103 and lift it upwards to raise the support leg 2 near the first handrail 103, and then pull to move the cutting device. During the movement, the rollers 203 roll on the ground. When encountering small potholes, two rollers 203 on the same rotating frame 202 will contact the ground simultaneously, and the entire walking mechanism will have at least four rollers 203 in contact with the ground, which can ensure the stability during movement. When encountering larger potholes, it is not just the rollers 203 that rotate, but the entire rotating frame 202 rotates to cross the potholes, thus facilitating movement in complex environments such as construction sites and increasing the convenience of movement.

[0074] The method of using the portable dust-free brick and stone cutting device provided in this application includes the following steps:

[0075] S1. Lift one end of the base plate 1 and move the cutting device to the working position with the assistance of the traveling mechanism;

[0076] S2. Place the bricks to be cut onto the moving mechanism;

[0077] S3. Start the cutting machine 3 and the dust removal mechanism, and move the bricks to be cut into the dustproof shell 101 through the moving mechanism;

[0078] S4, Cutting machine 3 completes the cutting of the bricks and stones;

[0079] The dust generated during cutting accumulates inside the dustproof housing 101 and is treated by the dust removal mechanism;

[0080] S5. Remove the cut bricks and stones.

[0081] In S2 and S3, the moving mechanism includes the placement plate 5.

[0082] The above method not only facilitates the movement of the cutting device in complex environments such as construction sites, increasing its mobility, but also eliminates the need to transport large quantities of bricks and stones for cutting, resulting in higher efficiency. Furthermore, it avoids the spread of dust generated during cutting, thus preventing dust from adversely affecting the health of on-site personnel.

[0083] The above embodiments are merely preferred technical solutions of the utility model and should not be considered as limitations on the utility model. The protection scope of the utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of the utility model.

Claims

1. A portable dust-free brick and stone cutting device, characterized in that: Includes a base plate (1), on which a cutting machine (3) and a dust removal mechanism are provided, and a support leg (2) is provided at the bottom of the base plate (1), and a walking mechanism is provided at the bottom end of the support leg (2); The dust removal mechanism is used to handle the dust generated by the cutting machine (3) cutting bricks and stones; The top of the base plate (1) is provided with a placement plate (5), which is used to place the cut bricks and stones; The walking mechanism is used for movement.

2. The portable dust-free brick and stone cutting device according to claim 1, characterized in that: The top of the base plate (1) is provided with a dust cover (101), and the side of the dust cover (101) is provided with a feed hole (102); the cutting machine (3) is connected to the dust cover (101) by screws (301), and the cutting disc (302) of the cutting machine (3) extends into the interior of the dust cover (101); The dust cover (101) is used to prevent dust generated by the cutting machine (3) from being emitted outwards when cutting bricks and stones.

3. The portable dust-free brick and stone cutting device according to claim 2, characterized in that the dust removal mechanism comprises: The dust cover (101) is provided with a mounting sleeve (403), and a vacuum cleaner (4) is connected to the mounting sleeve (403). The vacuum cleaner (4) has a suction pipe (401) at the suction end, and a suction head (402) is provided on the suction pipe (401). The suction head (402) is located on the side of the dust cover (101) and is used to suck up the dust inside the dust cover (101). The dust cover (101) has two guide plates (404) inside; the two guide plates (404) are close to each other at the end near the suction head (402) to guide dust into the suction head (402).

4. The portable dust-free brick and stone cutting device according to claim 3, characterized in that: The placement plate (5) is located between two guide plates (404). A second handrail (501) is provided on the side of the placement plate (5) closest to the feed hole (102). A cutting groove (502) is provided on the side of the placement plate (5) away from the second handrail (501). The cutting groove (502) and the cutting disc (302) are on the same plane.

5. The portable dust-free brick and stone cutting device according to claim 2, characterized in that, The top of the placement plate (5) is provided with a dustproof plate (503), and the dustproof shell (101) is provided with a positioning block (504). The top of the base plate (1) is provided with a guide roller (505), which is close to the feed hole (102) and located at the bottom of the placement plate (5); The top of the base plate (1) is provided with a guide groove (506), and the side of the placement plate (5) away from the second handrail (501) is provided with a guide wheel (507), which rolls along the guide groove (506).

6. The portable dust-free brick and stone cutting device according to claim 5, characterized in that: The dustproof plate (503) has two threaded rods (508) connected by threads. The two threaded rods (508) pass through the dustproof plate (503) and are not connected to the two sides of the cutting groove (502). The end of the threaded rod (508) near the second handrail (501) is provided with a handle (510), and the end of the threaded rod (508) away from the second handrail (501) is provided with a push plate (509).

7. The portable dust-free brick and stone cutting device according to claim 5, characterized in that: The top of the placement plate (5) is provided with a fixing mechanism (6), which is used to position the bricks and stones. The fixing mechanism (6) includes: a plurality of grooves (601) on the top of the placement plate (5), and a slider (602) in the grooves (601); a plurality of positioning plates (604) on the top of the placement plate (5), and a pad (605) on the top of the positioning plate (604); a threaded post (603) is screwed to the top of the slider (602), the threaded post (603) passes through the positioning plate (604) and the pad (605), and a knob (606) is provided on the top of the threaded post (603); The cross-section of the slide (601) is T-shaped, the slider (602) is adapted to the slide (601), and there is a gap between the slider (602) and the slide (601).

8. The portable dust-free brick and stone cutting device according to claim 1, characterized in that: The bottom plate (1) is provided with a first handrail (103) on the side near the feed hole (102). The walking mechanism includes: a support leg (2) away from the first handrail (103) is provided with a fixed shaft (201), and rotating frames (202) are provided at both ends of the fixed shaft (201). The rotating frames (202) are rotatably connected with rollers (203). The rotating frame (202) can rotate relative to the supporting leg (2); The rotating frame (202) includes three support rods, the ends of which are rotatably connected to rollers (203).