Double-peak type flame-retardant polyethylene plastic granulator

By designing a double-circle frame structure and incorporating components such as a grinding hopper, heater, and chopping blade, the bimodal flame-retardant polyethylene plastic granulator solves the problems of mechanical damage and low production efficiency in existing technologies, achieving efficient and stable polyethylene granule production.

CN223545517UActive Publication Date: 2025-11-14LAIWU FLAMRETAR MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423102281.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-14
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing polyethylene material granulators are prone to blade adhesion due to water droplet residue, causing mechanical damage. Furthermore, the production line is monotonous, maintenance and repair time is long, and production efficiency is affected.

Method used

A bimodal flame-retardant polyethylene plastic granulator was designed, which adopts a double-circular frame structure and is equipped with an abrasive hopper, a heater and a cutting blade. Power is transmitted by a rotary motor and a transmission belt. The material is processed efficiently through abrasive rod grinding, heating wire heating, material conveying screw conveying and cutting blade cutting.

Benefits of technology

It improved production efficiency, extended equipment lifespan, ensured high-quality flame-retardant polyethylene granule production, and avoided downtime caused by single-line failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a double-peak flame-retardant polyethylene plastic granulator, which relates to the technical field of granulator instruments and comprises a device main frame, a rotating motor, a grinding hopper, a double-circular frame, a cutting motor, a conveying motor and a fastening ring, the two sides of the upper portion of the device main frame are welded to the two sides of the bottom of the double-circular frame. A group of circular connecting rings are arranged on the outer surface of the rotating motor; a group of circular clamping rings are arranged on a connecting plate on the rear side of the top of the device main frame; a circular connecting ring on the outer surface of the rotating motor is connected with a circular clamping hole in a connecting plate at the top of the device main frame in a clamping manner; the two sides of the double-circular frame are each provided with a group of circular clamping grooves. Two groups of grinding hoppers are arranged, so that the efficiency is greatly improved, and the other grinding hopper can be used when one grinding hopper goes wrong. And the heater is arranged, so that materials in the material grinding hopper can be rapidly heated, the materials are better ground, and the efficiency is improved. The material forming cover and the material chopping knife are arranged, so that materials can be directly formed through the material forming cover, and then the materials are cut into granules through the material chopping knife.
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Description

Technical Field

[0001] This utility model belongs to the field of granulation equipment technology, and more specifically, it relates to a bimodal flame-retardant polyethylene plastic granulator. Background Technology

[0002] The manufacturing method of polyethylene granulators mentions that polyethylene processing generally employs a low-temperature, high-activity initiator polymerization system, using high-purity ethylene as the main raw material and propylene / propane as density modifiers. The polymerization reaction is carried out at approximately 200℃–330℃ and 150–300 MPa to produce molten polyethylene. After water cooling, the molten polyethylene is fed into a granulator for pelletizing. However, existing polyethylene granulators have some problems. For example, after water cooling, a layer of water droplets covers the surface of the molten polyethylene and enters the granulator with it. When the cutter cuts the polyethylene, these water droplets remain on the cutter surface, creating adhesion and causing the cut polyethylene pellets to stick to the cutter. The technical background of bimodal flame-retardant polyethylene plastic granulators involves the processing principle of polyethylene materials, the characteristics of bimodal flame-retardant polyethylene, and how to overcome the problems of existing granulators. These factors collectively determine the design and manufacturing requirements of the granulator to ensure efficient and stable production of high-quality flame-retardant polyethylene pellets.

[0003] Based on the above, existing equipment is a single-line device. Due to the stickiness of its materials, it is easy for the machinery to be damaged. This means that once the equipment malfunctions, production must be stopped. Therefore, a multi-line production device is particularly important. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a bimodal flame-retardant polyethylene plastic granulator, which solves the problems of existing bimodal flame-retardant polyethylene plastic granulators being prone to damage, having a single production line, and requiring long maintenance and repair times that delay production.

[0005] This utility model discloses a bimodal flame-retardant polyethylene plastic granulator, which is achieved through the following specific technical means:

[0006] A bimodal flame-retardant polyethylene plastic granulator includes a main frame, a rotary motor, an abrasive hopper, a double circular frame, a cutting motor, a conveying motor, and fastening rings. The upper two sides of the main frame are welded to the bottom two sides of the double circular frame. A set of circular connecting rings is provided on the outer surface of the rotary motor. A set of circular locking rings is provided on the connecting plate at the rear top of the main frame. The circular connecting rings on the outer surface of the rotary motor are locked to the circular locking holes on the connecting plate at the top of the main frame. A set of circular locking slots is provided on each side of the double circular frame, and the circular locking slot in the middle of the double circular frame locks to the bottom of the abrasive hopper. The device is connected to the following: a set of motor connecting plates is provided at the bottom rear side of the main frame; a set of circular threaded connecting holes is provided on each side of the motor connecting plate, and the circular threaded connecting holes on both sides of the motor connecting plate are connected to the circular threaded connecting holes on both sides of the conveying motor by threaded bolts; a set of circular connecting holes is provided on each side of the connecting frame at the front of the main frame, and a set of circular threaded connecting holes is provided on each side of the bottom connecting plate of the cutting motor; the circular threaded connecting holes on both sides of the bottom connecting plate of the cutting motor are fastened to the circular threaded connecting holes on both sides of the upper part of the connecting frame at the front of the main frame by threaded bolts.

[0007] Furthermore, the upper part of the rotary motor is provided with a set of circular rotating connecting shafts, and the circular rotating connecting shafts on the upper part of the rotary motor are rotatably connected to a rotating pulley; the rotating pulley is provided with a set of annular connecting grooves in the middle; and the annular grooves in the middle of the rotating pulley are rotatably connected to two sets of transmission belts.

[0008] Furthermore, two sets of abrasive rods are rotatably connected in the middle of the abrasive hopper; two sets of transmission pulleys are rotatably connected to the circular connecting rods at the top of the abrasive rods; each transmission pulley has a set of annular grooves on its inner side, and two sets of transmission belts are rotatably connected in the annular grooves on the inner side of the transmission pulleys.

[0009] Furthermore, each side of the main frame of the device is provided with a set of square snap-fit ​​connection slots, and heaters are snapped into the square snap-fit ​​connection slots on both sides of the main frame of the device; each side of the heater is provided with a set of circular connection holes, and two sets of heating wires are fastened to the circular connection holes on the side of the heater.

[0010] Furthermore, a set of circular connecting rods is provided on the front side of the conveying motor, and the circular connecting rods at the front of the conveying motor are rotatably connected to the conveying screw; a set of semi-circular clamping connecting slots is provided on the upper part of the lower side of the main frame of the device, and the semi-circular clamping connecting slots on the upper part of the lower side of the main frame of the device are clamped and connected to the conveying pipe.

[0011] Furthermore, the cutting motor has a set of connecting shafts at the front, and the connecting shafts at the front of the cutting motor are rotatably connected to the cutting blade through a fastening ring; the cutting blade rotates to form a material cover, and the material cover is fastened to the front side of the bottom of the conveying pipe.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model greatly improves efficiency and extends service life by setting two sets of abrasive hoppers. If one set has a problem, the other set can be used.

[0014] 2. This utility model can quickly heat the material inside the grinding bucket by setting a heater, making it easier to grind and improving efficiency.

[0015] 3. This utility model, by setting a material forming cover and a cutting knife, allows the material to be shaped directly through the material forming cover, and then cut into granules through the cutting knife. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of the present invention.

[0017] Figure 2 This is a schematic diagram of the grinding and forming device of this utility model.

[0018] Figure 3 This is a cross-sectional view of the main body of this utility model.

[0019] Figure 4 This is a cross-sectional view of the side of the main body of this utility model.

[0020] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0021] 1. Main frame of the device; 2. Rotary motor; 3. Grinding hopper; 4. Double circular frame; 5. Feeding pipe; 6. Cutting motor; 7. Material forming cover; 8. Feeding motor; 201. Rotating pulley; 202. Transmission belt; 203. Transmission pulley; 301. Grinding rod; 302. Heating wire; 303. Heater; 601. Feeding screw; 602. Fastening ring; 701. Chopping knife; 801. Motor connecting plate. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] Example:

[0024] As attached Figure 1 To be continued Figure 4 As shown:

[0025] This utility model provides a bimodal flame-retardant polyethylene plastic granulator, including a main frame 1, a rotary motor 2, an abrasive hopper 3, a double circular frame 4, a cutting motor 6, a conveying motor 8, and a fastening ring 602; the upper two sides of the main frame 1 are welded to the bottom two sides of the double circular frame 4; a set of circular connecting rings is provided on the outer surface of the rotary motor 2; a set of circular locking rings is provided on the connecting plate on the rear top side of the main frame 1; the circular connecting rings on the outer surface of the rotary motor 2 are locked to the circular locking holes on the top connecting plate of the main frame 1; a set of circular locking slots is provided on each side of the double circular frame 4, and the circular locking slot in the middle of the double circular frame 4 is connected to the abrasive hopper 3. The bottom is connected by a clamp; a set of motor connecting plates 801 is provided on the bottom rear side of the main frame 1; a set of circular threaded connecting holes is provided on each side of the motor connecting plate 801, and the circular threaded connecting holes on both sides of the motor connecting plate 801 are connected to the circular threaded connecting holes on both sides of the conveying motor 8 by threaded bolts; a set of circular connecting holes is provided on each side of the connecting frame at the front of the main frame 1, and a set of circular threaded connecting holes is provided on each side of the bottom connecting plate of the cutting motor 6; the circular threaded connecting holes on both sides of the bottom connecting plate of the cutting motor 6 are fastened to the circular threaded connecting holes on both sides of the upper part of the connecting frame at the front of the main frame 1 by threaded bolts.

[0026] The rotary motor 2 has a set of circular rotating connecting shafts on its upper part, and the circular rotating connecting shafts on the upper part of the rotary motor 2 are rotatably connected to a rotating pulley 201; the rotating pulley 201 has a set of annular connecting grooves in the middle; and the annular grooves in the middle of the rotating pulley 201 are rotatably connected to two sets of transmission belts 202, so as to transmit strong power.

[0027] Among them, two sets of abrasive rods 301 are rotatably connected in the middle of the abrasive hopper 3; two sets of transmission pulleys 203 are rotatably connected to the circular connecting rod at the top of the abrasive rod 301; each of the transmission pulleys 203 has a set of annular grooves on its inner side, and two sets of transmission belts 202 are rotatably connected in the annular grooves on the inner side of the transmission pulleys 203, and the multiple sets make its production efficiency higher.

[0028] The device has a set of square mounting slots on both sides inside the main frame 1, and heaters 303 are mounted in the square mounting slots on both sides inside the main frame 1. Each side of the heater 303 has a set of circular connecting holes, and two sets of heating wires 302 are fastened to the circular connecting holes on one side of the heater 303 to assist in the processing of materials and improve efficiency and quality.

[0029] Among them, a set of circular connecting rods is provided on the front side of the conveying motor 8, and the circular connecting rods on the front side of the conveying motor 8 are rotatably connected to the conveying screw 601; a set of semi-circular clamping connecting slots is provided on the upper part of the lower side of the main frame 1, and the semi-circular clamping connecting slots on the upper part of the lower side of the main frame 1 are clamped and connected to the conveying pipe 5 to convey the material to the corresponding position.

[0030] The cutting motor 6 has a set of connecting shafts at the front, and the connecting shafts at the front of the cutting motor 6 are rotatably connected to the cutting blade 701 through the fastening ring 602; the cutting blade 701 rotates to form a material cover 7, and the material cover 7 is fastened to the bottom front side of the conveying pipe 5, so as to quickly cut the material and adjust the length of the particles at will.

[0031] The specific usage and function of this embodiment are as follows:

[0032] In this invention, the material is first poured into the grinding hopper 3, and then the rotary motor 2 is started. The rotary motor 2 transmits the rotational force to the grinding rod 301 through the rotary pulley 201 and the transmission belt 202 and transmission pulley 203 connected to the rotary pulley 201. Then the grinding rod 301 uses the cutting blade on it to grind the material. Then the heater 303 and heating wire 302 are started to heat and melt the ground material. Then the material flows along the conveying pipe 5 to the lower part of the conveying pipe 5. Then the conveying motor 8 is started to drive the conveying screw 601 to rotate. The conveying screw 601 pushes the material forward and squeezes it out from the material collection cover 7. Then the cutting motor 6 and the chopping blade 701 are started to cut the cylindrical material into small pieces, thus realizing the production of granules.

[0033] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

Claims

1. A bimodal flame-retardant polyethylene plastic granulator, characterized in that: It includes a main frame (1), a rotary motor (2), an abrasive hopper (3), a double circular frame (4), a cutting motor (6), a conveying motor (8), and a fastening ring (602); The upper two sides of the main frame (1) of the device are welded to the bottom two sides of the double circular frame (4); a set of circular connecting rings is provided on the outer surface of the rotary motor (2); a set of circular locking rings is provided on the connecting plate on the rear top side of the main frame (1); the circular connecting rings on the outer surface of the rotary motor (2) are locked to the circular locking holes on the top connecting plate of the main frame (1); a set of circular locking slots is provided on each side of the double circular frame (4), and the circular locking slot in the middle of the double circular frame (4) is locked to the bottom of the grinding hopper (3); a set of motor connecting plates (80) is provided at the bottom rear side of the main frame (1). 1) The motor connecting plate (801) has a set of circular threaded connecting holes on both sides, and the circular threaded connecting holes on both sides of the motor connecting plate (801) are connected to the circular threaded connecting holes on both sides of the conveying motor (8) by threaded bolts; the connecting frame at the front of the main frame (1) of the device has a set of circular connecting holes on both sides, and the bottom connecting plate of the cutting motor (6) has a set of circular threaded connecting holes on both sides; the circular threaded connecting holes on both sides of the bottom connecting plate of the cutting motor (6) are fastened to the circular threaded connecting holes on both sides of the upper part of the connecting frame at the front of the main frame (1) of the device by threaded bolts.

2. The bimodal flame-retardant polyethylene plastic granulator as described in claim 1, characterized in that: The upper part of the rotary motor (2) is provided with a set of circular rotating connecting shafts, and the circular rotating connecting shafts on the upper part of the rotary motor (2) are rotatably connected to a rotating pulley (201); the rotating pulley (201) is provided with a set of annular connecting grooves in the middle; and the annular grooves in the middle of the rotating pulley (201) are rotatably connected to two sets of transmission belts (202).

3. The bimodal flame-retardant polyethylene plastic granulator as described in claim 1, characterized in that: Two sets of abrasive rods (301) are rotatably connected in the middle of the abrasive hopper (3); two sets of transmission pulleys (203) are rotatably connected to the circular connecting rod at the top of the abrasive rod (301); each of the transmission pulleys (203) has a set of annular grooves on its inner side, and two sets of transmission belts (202) are rotatably connected in the annular grooves on the inner side of the transmission pulleys (203).

4. The bimodal flame-retardant polyethylene plastic granulator as described in claim 1, characterized in that: The device main frame (1) has a set of square snap-fit ​​connection slots on both sides inside, and heaters (303) are snap-fitted into the square snap-fit ​​connection slots on both sides inside the device main frame (1); a set of circular connection holes is provided on one side of the heater (303), and two sets of heating wires (302) are fastened to the circular connection holes on one side of the heater (303).

5. The bimodal flame-retardant polyethylene plastic granulator as described in claim 1, characterized in that: The front side of the conveying motor (8) is provided with a set of circular connecting rods, and the circular connecting rods at the front of the conveying motor (8) are rotatably connected to the conveying screw (601); the upper part of the lower side of the main frame (1) of the device is provided with a set of semi-circular clamping connecting grooves, and the semi-circular clamping connecting grooves at the upper part of the lower side of the main frame (1) of the device are clamped to the conveying pipe (5).

6. The bimodal flame-retardant polyethylene plastic granulator as described in claim 1, characterized in that: The cutting motor (6) is provided with a set of connecting shafts at the front, and the connecting shafts at the front of the cutting motor (6) are rotatably connected to the cutting blade (701) through the fastening ring (602); the cutting blade (701) is rotatably connected to the forming cover (7), and the forming cover (7) is fastened to the bottom front side of the conveying pipe (5).