Automatic filling equipment for silica sol production
By introducing a U-shaped mounting plate and filling mechanism into the silica sol production equipment, and using electric telescopic rods and guide plates to accurately position the containers, the problem of frequent container replacement was solved, and efficient operation of automated filling was achieved.
Patent Information
- Application Number
- CN202422750604.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing automated filling equipment for silica sol production requires frequent removal and replacement of small containers after filling, which is cumbersome and reduces production speed.
The system employs a U-shaped mounting plate and filling mechanism, utilizing electric telescopic rods and guide plates to precisely position and adjust the containers, combined with the movement of the conveyor belt, to achieve an automated filling process.
It improved filling accuracy and production speed, reduced labor intensity, and increased equipment utilization efficiency.
Smart Images

Figure CN223546577U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silica sol production technology, specifically to an automatic filling equipment for silica sol production. Background Technology
[0002] Silica sol is a colloidal solution formed by uniformly dispersing nano-sized silica particles in water or organic solvent. After production inspection, it needs to be filled into clean containers using filling equipment, sealed, and prepared for sale or use.
[0003] Existing automated silica sol filling equipment typically places small containers into limiting slots on a rotary conveyor plate for silica sol filling. This allows for relatively precise positioning of the bottle opening. However, this method requires frequently removing filled containers from the rotary conveyor plate and replacing them with empty ones, which is cumbersome, reduces the production speed of silica sol, and affects the usability of the automated silica sol filling equipment. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides an automatic filling equipment for silica sol production. It solves the problem that, in the usual practice, small containers are placed in the limiting grooves on a rotary conveyor plate for silica sol filling. While this allows for more precise positioning of the bottle opening, it requires frequently removing the filled containers from the rotary conveyor plate and replacing them with empty containers, which is cumbersome, reduces the production speed of silica sol, and affects the use of the automatic filling equipment.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention provides the following technical solution: an automatic filling equipment for silica sol production, comprising a U-shaped mounting plate, a mounting frame fixedly mounted on the upper surface of the U-shaped mounting plate, a feeding device body fixedly mounted on the upper end of the mounting frame, the lower end of the feeding device body extending to the lower surface of the mounting frame, and a conveyor belt body placed below the U-shaped mounting plate.
[0008] A filling mechanism is mounted on a U-shaped mounting plate. The filling mechanism includes a mounting plate and a filling head. Mounting blocks are fixedly mounted on the front and rear surfaces of the U-shaped mounting plate. First electric telescopic rods are fixedly mounted on the upper surfaces of the two mounting blocks. The telescopic ends of the two first electric telescopic rods slide to the lower surfaces of the two mounting blocks respectively. The mounting plate is fixedly mounted on the telescopic ends of the two first electric telescopic rods. The filling head is fixedly mounted on the upper surface of the mounting plate, and the filling pipe of the filling head extends to the lower surface of the mounting plate.
[0009] Preferably, the filling mechanism further includes a connecting pipe and a connecting hose. A circular hole is provided on the upper surface of the mounting frame. The connecting pipe is fixedly installed on the feed inlet of the filling head. The upper end of the connecting pipe extends to the upper surface of the mounting plate. The connecting hose is fixedly installed on the upper end of the connecting pipe. The upper end of the connecting hose passes through the circular hole. The connecting hose is fixedly connected to the feeding device body.
[0010] Preferably, two edge measurement sensors are fixedly installed on the left and right inner walls of the U-shaped mounting plate.
[0011] Preferably, the left and right surfaces of the U-shaped mounting plate are fixedly mounted with second electric telescopic rods, the telescopic ends of the two second electric telescopic rods slide into the interior of the U-shaped mounting plate, and trapezoidal guide plates are fixedly mounted on the telescopic ends of the two second electric telescopic rods.
[0012] Preferably, guide plates are hinged to the inclined surfaces of the two trapezoidal guide plates, and springs are fixedly installed on the inclined surfaces of the two trapezoidal guide plates, with the two springs respectively fixedly connected to the two guide plates.
[0013] Preferably, a motor is fixedly installed on the upper surface of the feeding device body, and the output end of the motor rotates through the interior of the feeding device body, with a stirring rod fixedly installed on the output end of the motor.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides an automatic filling equipment for silica sol production, which has the following beneficial effects:
[0016] 1. This automatic silica sol filling equipment uses two first electric telescopic rods to move the mounting plate downwards, bringing the filling head on the mounting plate closer to the mouth of the small container to be filled. This prevents silica sol from spilling outside the container during filling, thus reducing the labor intensity of the workers and improving the efficiency of the filling equipment.
[0017] 2. This automatic filling equipment for silica sol production uses a conveyor belt to move containers by placing them on the conveyor belt itself. Two edge measurement sensors detect the position of the containers, and two guide plates and two trapezoidal guide plates limit and adjust the position of the containers, allowing the filling head to fill the containers more accurately. This increases the filling speed of silica sol and thus increases the production speed of silica sol. Attached Figure Description
[0018] Figure 1 This is a top view schematic diagram of the overall structure of the automatic filling equipment for silica sol production according to this utility model;
[0019] Figure 2 This is a top-view cross-sectional view of the internal structure of the automatic filling equipment for silica sol production according to this utility model;
[0020] Figure 3 This is a schematic diagram of the internal cross-sectional side view of the automatic filling equipment for silica sol production according to this utility model.
[0021] In the diagram: 1. U-shaped mounting plate; 2. Mounting frame; 3. Feeding equipment body; 4. Conveyor belt body; 5. Mounting plate; 6. Filling head; 7. Mounting block; 8. First electric telescopic rod; 9. Connecting pipe; 10. Connecting hose; 11. Circular hole; 12. Edge measurement sensor; 13. Second electric telescopic rod; 14. Trapezoidal guide plate; 15. Guide plate; 16. Spring; 17. Motor; 18. Stirring rod. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-3 This utility model provides a new technical solution: an automatic filling equipment for silica sol production, including a U-shaped mounting plate 1, a mounting frame 2 fixedly mounted on the upper surface of the U-shaped mounting plate 1, a feeding device body 3 fixedly mounted on the upper end of the mounting frame 2, the feeding device body 3 is prior art and will not be described in detail here, the lower end of the feeding device body 3 extends to the lower surface of the mounting frame 2, and a conveyor belt body 4 is placed below the U-shaped mounting plate 1;
[0024] A filling mechanism is mounted on a U-shaped mounting plate 1. The filling mechanism includes a mounting plate 5 and a filling head 6. Mounting blocks 7 are fixedly mounted on the front and rear surfaces of the U-shaped mounting plate 1. First electric telescopic rods 8 are fixedly mounted on the upper surfaces of the two mounting blocks 7. The telescopic ends of the two first electric telescopic rods 8 slide to the lower surfaces of the two mounting blocks 7 respectively. The mounting plate 5 is fixedly mounted on the telescopic ends of the two first electric telescopic rods 8. The filling head 6 is fixedly mounted on the upper surface of the mounting plate 5. The filling pipe of the filling head 6 extends to the lower surface of the mounting plate 5.
[0025] Furthermore, the filling mechanism also includes a connecting pipe 9 and a connecting hose 10. A circular hole 11 is provided on the upper surface of the mounting frame 2. The connecting pipe 9 is fixedly installed on the feed inlet of the filling head 6. The upper end of the connecting pipe 9 extends to the upper surface of the mounting plate 5. The connecting hose 10 is fixedly installed on the upper end of the connecting pipe 9. The upper end of the connecting hose 10 passes through the circular hole 11. The connecting hose 10 is fixedly connected to the feeding equipment body 3.
[0026] Furthermore, by using two first electric telescopic rods 8 to move the mounting plate 5 downwards, the filling head 6 on the mounting plate 5 is brought closer to the mouth of the small container to be filled, preventing the silica sol from spilling outside the container during filling and requiring the machine to be stopped for cleaning. This reduces the labor intensity of the workers and further improves the efficiency of the filling equipment.
[0027] Furthermore, two edge measurement sensors 12 are fixedly installed on the left and right inner walls of the U-shaped mounting plate 1. The edge measurement sensors 12 are existing technology, specifically model GS-EM012.
[0028] Furthermore, second electric telescopic rods 13 are fixedly installed on the left and right surfaces of the U-shaped mounting plate 1. The telescopic ends of the two second electric telescopic rods 13 slide into the interior of the U-shaped mounting plate 1, and trapezoidal guide plates 14 are fixedly installed on the telescopic ends of the two second electric telescopic rods 13.
[0029] Furthermore, guide plates 15 are hinged to the inclined surfaces of the two trapezoidal guide plates 14, and springs 16 are fixedly installed on the inclined surfaces of the two trapezoidal guide plates 14, with the two springs 16 being fixedly connected to the two guide plates 15 respectively.
[0030] Furthermore, by placing the container onto the conveyor belt body 4, which then moves the container, two edge measurement sensors 12 detect the container's position. Two guide plates 15 and two trapezoidal guide plates 14 then limit and adjust the container's position, allowing the filling head 6 to fill the container more precisely. This increases the filling speed of the silica sol, thereby improving the overall production speed of the silica sol.
[0031] Furthermore, a motor 17 is fixedly installed on the upper surface of the feeding device body 3. The output end of the motor 17 rotates and penetrates into the interior of the feeding device body 3. A stirring rod 18 is fixedly installed on the output end of the motor 17.
[0032] Working Principle: When using this filling equipment, the two second electric telescopic rods 13 can be activated, causing them to move the two trapezoidal guide plates 14 and the guide plates 15 on the trapezoidal guide plates 14. The distance between the two trapezoidal guide plates 14 is adjusted so that they are compatible with the width of the container. Then, the small container to be filled is placed on the conveyor belt body 4 at a position relatively close to the center. The conveyor belt body 4 moves the container towards the U-shaped mounting plate 1. When it moves below the U-shaped mounting plate 1, the container touches the two guide plates 15, and the two guide plates 15 adjust the position of the container. When the container is more to the left or right, the contact with the corresponding guide plate 15 is greater, and the spring 16 is compressed and contracts, reducing the slope of the guide plate 15. To facilitate better container transport and prevent containers from getting stuck in front of guide plates 15 and affecting subsequent container filling, when a container enters between two trapezoidal guide plates 14, two edge measurement sensors 12 monitor the edges of the container. When the container is located in the middle of the detection ends of the two edge measurement sensors 12, the conveyor belt body 4 stops, and two second electric telescopic rods 13 start, driving the two trapezoidal guide plates 14 closer together to further adjust the position of the container so that the opening above the container is located at the lower end of the filling head 6. Then, two first electric telescopic rods 8 start, driving the mounting plate 5 to move downward, causing the filling head 6 on the mounting plate 5 to move downward and enter the opening above the container, filling the interior through the filling head 6. After filling is completed, the conveyor belt body 4 starts, driving the container to continue moving to the next process and filling the next container.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic filling device for silica sol production, comprising a U-shaped mounting plate (1), a mounting frame (2) fixedly mounted on the upper surface of the U-shaped mounting plate (1), a feeding device body (3) fixedly mounted on the upper end of the mounting frame (2), and the lower end of the feeding device body (3) extending to the lower surface of the mounting frame (2), characterized in that: The conveyor belt body (4) is placed below the U-shaped mounting plate (1); The filling mechanism is set on the U-shaped mounting plate (1). The filling mechanism includes the mounting plate (5) and the filling head (6). Mounting blocks (7) are fixedly installed on the front and rear surfaces of the U-shaped mounting plate (1). The upper surfaces of the two mounting blocks (7) are fixedly installed with first electric telescopic rods (8). The telescopic ends of the two first electric telescopic rods (8) slide to the lower surfaces of the two mounting blocks (7). The mounting plate (5) is fixedly installed on the telescopic ends of the two first electric telescopic rods (8). The filling head (6) is fixedly installed on the upper surface of the mounting plate (5). The filling pipe of the filling head (6) extends to the lower surface of the mounting plate (5).
2. The automatic filling equipment for silica sol production according to claim 1, characterized in that: The filling mechanism also includes a connecting pipe (9) and a connecting hose (10). A circular hole (11) is provided on the upper surface of the mounting frame (2). The connecting pipe (9) is fixedly installed on the feed inlet of the filling head (6). The upper end of the connecting pipe (9) extends to the upper surface of the mounting plate (5). The connecting hose (10) is fixedly installed on the upper end of the connecting pipe (9). The upper end of the connecting hose (10) passes through the circular hole (11). The connecting hose (10) is fixedly connected to the feeding equipment body (3).
3. The automatic filling equipment for silica sol production according to claim 1, characterized in that: Two edge measurement sensors (12) are fixedly installed on the left and right inner walls of the U-shaped mounting plate (1).
4. The automatic filling equipment for silica sol production according to claim 1, characterized in that: The left and right surfaces of the U-shaped mounting plate (1) are fixedly mounted with second electric telescopic rods (13). The telescopic ends of the two second electric telescopic rods (13) slide into the interior of the U-shaped mounting plate (1). Trapezoidal guide plates (14) are fixedly mounted on the telescopic ends of the two second electric telescopic rods (13).
5. The automatic filling equipment for silica sol production according to claim 4, characterized in that: Guide plates (15) are hinged to the inclined surfaces of the two trapezoidal guide plates (14), and springs (16) are fixedly installed on the inclined surfaces of the two trapezoidal guide plates (14). The two springs (16) are fixedly connected to the two guide plates (15) respectively.
6. The automatic filling equipment for silica sol production according to claim 1, characterized in that: A motor (17) is fixedly installed on the upper surface of the feeding device body (3). The output end of the motor (17) rotates through the interior of the feeding device body (3). A stirring rod (18) is fixedly installed on the output end of the motor (17).