Feeding and discharging mechanism between electrolytic capacitor processing equipment

Abstract

The utility model discloses a feeding and discharging mechanism between electrolytic capacitor processing equipment, which comprises a clamping type belt conveying mechanism, a temporary storage mechanism, a material pushing mechanism and a vertical type belt conveying mechanism, the clamping type belt conveying mechanism is provided with a material clamping conveying channel, the temporary storage mechanism is provided with a temporary storage channel, the vertical type belt conveying mechanism is provided with a plurality of partition blocks, and the partition blocks are arranged on the vertical type belt conveying mechanism. The vertical belt conveying mechanism is provided with a plurality of partition blocks, a containing cavity is formed between every two adjacent partition blocks, one end of the temporary storage channel is communicated with the clamping conveying channel, the other end of the temporary storage channel can be communicated with one containing cavity, the pushing mechanism can move between the temporary storage channel and the vertical belt conveying mechanism in a reciprocating mode, and the vertical belt conveying mechanism is provided with a discharging port. The electrolytic capacitor conveyed out of one electrolytic capacitor machining device can be conveyed in through the clamping conveying channel and finally conveyed out of the other electrolytic capacitor machining device through the discharging port, the electrolytic capacitor can be kept in a vertical mode all the time in the conveying process, and the probability that the electrolytic capacitor is damaged in the conveying process can be effectively reduced.

Description

Technical Field

[0001] This utility model relates to the field of electrolytic capacitor processing, and in particular to a feeding and discharging mechanism for electrolytic capacitor processing equipment. Background Technology

[0002] Electrolytic capacitors are a common type of capacitor, and their production involves many processing steps, such as assembly, cleaning, and aging. Different processing steps naturally require different processing equipment.

[0003] Currently, the loading and unloading of electrolytic capacitors between different processing equipment relies heavily on manual transfer. This manual transfer requires operators to frequently move trays up and down, resulting in high labor intensity and costs. While conveyor belts are commonly used, the high center of gravity of most electrolytic capacitors makes them susceptible to tipping over if transported vertically, and horizontal transport leaves the leads horizontal, increasing the risk of collisions and damage to other components. Furthermore, electrolytic capacitors are difficult to process vertically in subsequent processing equipment, making the process inconvenient.

[0004] In addition, if only a single conveyor belt is used for transportation, the electrolytic capacitors can only be transported to the processing equipment in one direction, which is not flexible enough and inconvenient to use. Utility Model Content

[0005] The purpose of this utility model is to provide a feeding and discharging mechanism for electrolytic capacitor processing equipment, which can solve one or more of the above-mentioned problems.

[0006] According to one aspect of this utility model, a feeding and discharging mechanism for an electrolytic capacitor processing equipment is provided, comprising a clamping belt conveyor mechanism, a temporary storage mechanism, a pushing mechanism, and a vertical belt conveyor mechanism.

[0007] The clamping belt conveyor mechanism is provided with a clamping conveyor channel, the temporary storage mechanism is provided with a temporary storage channel, and the vertical belt conveyor mechanism is provided with multiple partitions, with accommodating cavities between adjacent partitions.

[0008] One end of the temporary storage channel is connected to the clamping conveyor channel, and the other end of the temporary storage channel can be connected to a receiving cavity.

[0009] The pushing mechanism can reciprocate between the temporary storage channel and the vertical belt conveyor mechanism, which is provided with a discharge port.

[0010] The beneficial effects of this utility model are as follows: In this utility model, the clamping conveyor and the discharge port can be connected to the material ports of two electrolytic capacitor processing equipment, so that the electrolytic capacitors sent from one electrolytic capacitor processing equipment can be fed into the clamping conveyor and finally sent out of the discharge port into the other electrolytic capacitor processing equipment. Furthermore, by using this utility model, the electrolytic capacitors can always maintain an upright position during the conveying process, which can effectively reduce the probability of damage to the electrolytic capacitors during the conveying process, and can facilitate the final upright conveying of the electrolytic capacitors to the subsequent electrolytic capacitor processing equipment for processing. In addition, by setting multiple conveying mechanisms, it is easy to change the conveying direction of the electrolytic capacitors to adapt to different needs, which is highly flexible. Moreover, the temporary storage mechanism and the pushing mechanism are set between them, which can easily adapt to the conveying speed of the two conveying mechanisms to ensure effective conveying.

[0011] In some embodiments, the clamping belt conveyor mechanism includes a first belt conveyor mechanism, a second belt conveyor mechanism, a first motor, a transmission gear set, and a support. Both the first and second belt conveyor mechanisms are mounted on the support. The first belt conveyor mechanism has a first conveying section, and the second belt conveyor mechanism has a second conveying section. The first and second conveying sections are arranged parallel to each other and are both perpendicular to the horizontal plane. The clamping conveyor channel is located between the first and second conveying sections. The first motor is connected to both the first and second belt conveyor mechanisms via the transmission gear set. The first motor can simultaneously drive both the first and second belt conveyor mechanisms through the transmission gear set, ensuring synchronous operation of the first and second belt conveyor mechanisms, thereby enabling the effective transport of the electrolytic capacitors passing between them.

[0012] In some embodiments, the first belt conveyor mechanism includes a first belt, a first driving wheel, and a first driven wheel. The first driving wheel and the first driven wheel are rotatably mounted on a bracket. The first driving wheel is connected to a transmission gear set. The first belt passes around the first driving wheel and the first driven wheel. The first belt is arranged perpendicular to the horizontal plane.

[0013] In some embodiments, the second belt conveyor mechanism includes a second belt, a second driving wheel, and a second driven wheel. The second driving wheel and the second driven wheel are rotatably mounted on a bracket. The second driving wheel is connected to a transmission gear set. The second belt passes around the second driving wheel and the second driven wheel and is arranged perpendicular to the horizontal plane.

[0014] In some embodiments, the temporary storage mechanism includes a first plate, a second plate, and a connecting plate. One end of the connecting plate is connected to a clamping belt conveyor mechanism, and the other end of the connecting plate is connected to a vertical belt conveyor mechanism. Both the first plate and the second plate are connected to the connecting plate, and the temporary storage channel is located between the first plate and the second plate.

[0015] In some embodiments, the pushing mechanism includes a second motor, a lead screw and nut assembly, a connecting frame, a lifting cylinder, and a push block. The second motor is connected to the lead screw and nut assembly, the connecting frame is connected to the lead screw and nut assembly, and the lifting cylinder is mounted on the connecting frame and connected to the push block. The second motor drives the lead screw and nut assembly to operate, enabling the push block to reciprocate between the temporary storage channel and the vertical belt conveyor mechanism. The lifting cylinder facilitates the lifting and lowering of the push block, allowing it to easily enter and exit the temporary storage channel or the vertical belt conveyor mechanism.

[0016] In some embodiments, the pushing mechanism includes a guide block that is slidably fitted onto the pusher block and is connected to the connecting frame. The guide block facilitates the guiding function of the pusher block's lifting and lowering movement.

[0017] In some embodiments, the vertical belt conveyor mechanism includes a third belt, a third driving wheel, a third driven wheel, a base, and a third motor. The third driving wheel and the third driven wheel are rotatably mounted on the base. The third driving wheel is connected to the third motor. The third belt passes over the third driving wheel and the third driven wheel and is perpendicular to the horizontal plane. The spacer is connected to the third belt. The base can be configured as the bottom of a receiving cavity. The base has a notch located below one of the receiving cavities. The notch serves as a discharge port, and as the third belt moves, when an electrolytic capacitor in any receiving cavity moves to the notch, the electrolytic capacitor can disengage from the notch to achieve discharge. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the feeding and discharging mechanism of an electrolytic capacitor processing equipment according to one embodiment of the present invention.

[0019] Figure 2 This is a top view of the structural schematic diagram of the feeding and discharging mechanism of an electrolytic capacitor processing equipment according to one embodiment of the present invention.

[0020] Figure 3 This is a schematic diagram of the material pushing mechanism of the feeding and discharging mechanism in an electrolytic capacitor processing equipment according to one embodiment of the present invention.

[0021] Figure 4 This is a schematic diagram of the vertical belt conveyor mechanism of the feeding and discharging mechanism in an electrolytic capacitor processing equipment according to one embodiment of the present invention.

[0022] Figure 5 This is a schematic diagram of the structure of an electrolytic capacitor processing equipment with a material storage device connected to the material feeding and discharging mechanism, which is an embodiment of the present invention.

[0023] In the diagram: 1. Clamping belt conveyor mechanism; 2. Temporary storage mechanism; 3. Pushing mechanism; 4. Vertical belt conveyor mechanism; 5. Storage equipment; 6. Hopper; 11. First belt conveyor mechanism; 12. Second belt conveyor mechanism; 13. First motor; 14. Transmission gear set; 15. Support frame; 100. Clamping conveyor channel; 200. Temporary storage channel; 111. First belt; 112. First driving wheel; 113. First driven wheel; 114. First conveyor section; 121. Second... 122. Second driving wheel, 123. Second driven wheel, 124. Second conveyor section, 21. First plate, 22. Second plate, 23. Connecting plate, 31. Second motor, 32. Screw and nut device, 33. Connecting frame, 34. Lifting cylinder, 35. Push block, 36. Guide block, 41. Third belt, 42. Third driving wheel, 43. Third driven wheel, 44. Base support, 45. Third motor, 411. Partition block, 412. Receiving cavity, 413. Notch. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings.

[0025] refer to Figures 1-5 The present invention relates to an electrolytic capacitor processing equipment feeding and discharging mechanism, comprising a clamping belt conveyor mechanism 1, a temporary storage mechanism 2, a pushing mechanism 3, and a vertical belt conveyor mechanism 4.

[0026] The clamping belt conveyor mechanism 1 includes a first belt conveyor mechanism 11, a second belt conveyor mechanism 12, a first motor 13, a transmission gear set 14, and a bracket 15.

[0027] The first belt conveyor mechanism 11 includes a first belt 111, a first driving wheel 112, and a first driven wheel 113. The first driving wheel 112 and the first driven wheel 113 are rotatably mounted on the bracket 15 via vertical shafts, such that the first driving wheel 112 and the first driven wheel 113 are both arranged parallel to the horizontal plane. The vertical shaft connected to the first driving wheel 112 is also connected to a gear of the transmission gear set 14. The first belt 111 passes around the first driving wheel 112 and the first driven wheel 113, and the first belt 111 after being set is perpendicular to the horizontal plane.

[0028] The second belt conveyor mechanism 12 includes a second belt 121, a second driving wheel 122, and a second driven wheel 123. The second driving wheel 122 and the second driven wheel 123 are rotatably mounted on the bracket 15 via vertical shafts, such that both the second driving wheel 122 and the second driven wheel 123 are parallel to the horizontal plane. The vertical shaft connected to the second driving wheel 122 is also connected to a gear of the transmission gear set 14. The second belt 121 passes around the second driving wheel 122 and the second driven wheel 123, and the second belt 121 is perpendicular to the horizontal plane after being set up.

[0029] The first belt conveyor 11 and the second belt conveyor 12 are both mounted on the bracket 15. The first belt conveyor 11 has a first conveying section 114 on one side of the first belt 111, and the second belt conveyor 12 has a second conveying section 124 on one side of the second belt 121. The first conveying section 114 and the second conveying section 124 are arranged in parallel and opposite to each other, and both are perpendicular to the horizontal plane. A clamping conveyor channel 100 is provided between the first conveying section 114 and the second conveying section 124. The width of the clamping conveyor channel 100 is slightly less than the cross-sectional diameter of the electrolytic capacitor to be conveyed, and the bracket 15 has a support plate at the bottom of the clamping conveyor channel 100.

[0030] The body of the first motor 13 is fixedly connected to the bracket 15 by bolts, and the output shaft of the first motor 13 is connected to a gear of the transmission gear set 14. This gear meshes with the gear connected to the first drive wheel 112 and the gear connected to the second drive wheel 122, or meshes with the gear through an intermediate gear. This allows the first motor 13 to be connected to both the first belt conveyor mechanism 11 and the second belt conveyor mechanism 12 through the transmission gear set 14. The first motor 13 can simultaneously drive the rotation of the first drive wheel 112 and the second drive wheel 122 through the transmission gear set 14.

[0031] The vertical belt conveyor mechanism 4 includes a third belt 41, a third driving pulley 42, a third driven pulley 43, a base 44, and a third motor 45. The third driving pulley 42 and the third driven pulley 43 are rotatably mounted on the base 44 via vertical shafts, such that both are parallel to the horizontal plane. The body of the third motor 45 is fixedly connected to the base 44 with screws, and the output shaft of the third motor 45 is fixedly connected to the vertical shaft connected to the third driving pulley 42 via a coupling, enabling the third motor 45 to drive the third driving pulley 42 to rotate. The third belt 41 passes over the third driving pulley 42 and the third driven pulley 43, and is perpendicular to the horizontal plane after installation. Multiple spacers 411 are connected to the outer side of the third belt 41. Between adjacent partitions 411, there is a receiving cavity 412, that is, multiple receiving cavities 412 are formed on the third belt 41. The size of the receiving cavity 412 is slightly larger than the size of the electrolytic capacitor to be transported. The bottom support 44 can be configured as the bottom of the receiving cavity 412, and the bottom support 44 is provided with a notch 413. The notch 413 is located below a receiving cavity 412. As the third belt 41 moves, the receiving cavity 412 on the notch 413 will change. When the receiving cavity 412 on the notch 413 contains an electrolytic capacitor, the electrolytic capacitor can be output from the notch 413, that is, the notch 413 acts as a discharge port.

[0032] The temporary storage mechanism 2 includes a first plate 21, a second plate 22, and a connecting plate 23. One end of the connecting plate 23 is fixedly connected to the bracket 15 of the clamping belt conveyor mechanism 1 by screws, and the other end of the connecting plate 23 is fixedly connected to the base 44 of the vertical belt conveyor mechanism 4 by screws. The first plate 21 and the second plate 22 are both fixedly connected to the connecting plate 23 by screws, and the first plate 21 and the second plate 22 are set perpendicular to the horizontal plane. A temporary storage channel 200 is provided between the first plate 21 and the second plate 22. The size of the temporary storage channel 200 is slightly larger than the size of the electrolytic capacitor to be conveyed.

[0033] One end of the temporary storage channel 200 is connected to the clamping conveyor channel 100, and the other end of the temporary storage channel 200 can be connected to a receiving cavity 412. As the vertical belt conveyor mechanism 4 moves, the receiving cavity 412 connected to the temporary storage channel 200 can change.

[0034] The pushing mechanism 3 includes a second motor 31, a lead screw and nut device 32, a connecting frame 33, a lifting cylinder 34, and a push block 35. The lead screw and nut device 32 can be fixedly connected to the connecting plate 23 via the connecting block, and the output shaft of the second motor 31 and the lead screw of the lead screw and nut device 32 are connected by a coupling. The connecting frame 33 and the nut of the lead screw and nut device 32 are fixedly connected by screws. The cylinder body of the lifting cylinder 34 is fixedly mounted on the connecting frame 33 by screws. The piston rod of the lifting cylinder 34 is fixedly connected to the push block 35 by screws. The set lead screw and nut device 32 can be located above the temporary storage channel 200 and above the bottom support 44, so that the push block 35 of the pushing mechanism 3 can reciprocate between the temporary storage channel 200 and the vertical belt conveyor mechanism 4.

[0035] The pushing mechanism 3 also includes a guide block 36. The guide block 36 is slidably sleeved on the push block 35, and the guide block 36 is fixedly connected to the connecting frame 33 by bolts.

[0036] The feeding and discharging mechanism between the electrolytic capacitor processing equipment can be used to transport electrolytic capacitors between two electrolytic capacitor processing equipment. Specifically, an electrolytic capacitor processed by one electrolytic capacitor processing equipment can be transported to one side of the clamping conveyor 100 of the clamping belt conveyor mechanism 1 via the above-mentioned equipment. At this time, the first motor 13 is started, and the first belt 111 and the second belt 121 can both move. The electrolytic capacitor can be moved to the other side of the clamping conveyor 100 while being clamped by the first conveying section 114 and the second conveying section 124, and finally detached and entered the temporary storage channel 200.

[0037] Then the pushing mechanism 3 can work. Specifically, the second motor 31 can drive the lead screw of the lead screw nut device 32 to rotate, so the nut on the lead screw nut device 32 can move, that is, the connecting frame 33 moves, realizing the lateral movement of the push block 35. When the push block 35 is in place, the lifting cylinder 34 works, which can make the push block 35 move down. Together, the two make the push block 35 move to a position that can push the electrolytic capacitor in the temporary storage channel 200 to the vertical belt conveyor mechanism 4. After it is in place, the second motor 31 works again, which makes the push block 35 push the electrolytic capacitor in the temporary storage channel 200 into the receiving cavity 412 connected to the temporary storage channel 200.

[0038] Then, the third motor 45 operates, causing the third belt 41 to move. Once the accommodating cavity 412 of the third belt 41, which is loaded with electrolytic capacitors, moves to the notch 413, the electrolytic capacitors can be easily transferred from the vertical belt conveyor mechanism 4 into the next electrolytic capacitor processing equipment.

[0039] In addition, the vertical belt conveyor 4 can be connected to a storage device 5 as needed. The storage device 5 is equipped with a funnel 6. Electrolytic capacitors that come out from the notch 413 can enter the storage device 5 through the funnel 6. The storage device 5 can also be equipped with a pushing device and two storage platforms. Electrolytic capacitors that enter the storage device 5 from the funnel 6 can first enter the first storage platform. When the number of electrolytic capacitors stored on the first storage platform reaches the required number, the pushing device can push the electrolytic capacitors on the first storage platform into the second storage platform to wait for the subsequent feeding of the electrolytic capacitor processing equipment, so as to better adapt to the feeding frequency requirements of the electrolytic capacitor processing equipment.

[0040] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.

Claims

1. A feeding and discharging mechanism for an electrolytic capacitor processing equipment room, characterized in that, This includes clamping belt conveyor mechanisms, temporary storage mechanisms, pushing mechanisms, and vertical belt conveyor mechanisms. The clamping belt conveyor mechanism is provided with a clamping conveyor channel, the temporary storage mechanism is provided with a temporary storage channel, and the vertical belt conveyor mechanism is provided with multiple partitions, with accommodating cavities between adjacent partitions. One end of the temporary storage channel is connected to the clamping conveyor channel, and the other end of the temporary storage channel can be connected to a receiving cavity. The pushing mechanism can reciprocate between the temporary storage channel and the vertical belt conveyor mechanism, which is provided with a discharge port.

2. The feeding and discharging mechanism of the electrolytic capacitor processing equipment according to claim 1, characterized in that, The clamping belt conveyor mechanism includes a first belt conveyor mechanism, a second belt conveyor mechanism, a first motor, a transmission gear set, and a bracket. Both the first and second belt conveyor mechanisms are mounted on the bracket. The first belt conveyor mechanism has a first conveying section, and the second belt conveyor mechanism has a second conveying section. The first and second conveying sections are arranged in parallel and are both perpendicular to the horizontal plane. The clamping conveyor channel is located between the first and second conveying sections. The first motor is connected to both the first and second belt conveyor mechanisms through the transmission gear set.

3. The feeding and discharging mechanism of the electrolytic capacitor processing equipment according to claim 2, characterized in that, The first belt conveyor mechanism includes a first belt, a first driving wheel, and a first driven wheel. The first driving wheel and the first driven wheel are rotatably mounted on a bracket. The first driving wheel is connected to a transmission gear set. The first belt passes around the first driving wheel and the first driven wheel. The first belt is arranged perpendicular to the horizontal plane.

4. The feeding and discharging mechanism of the electrolytic capacitor processing equipment according to claim 2, characterized in that, The second belt conveyor mechanism includes a second belt, a second driving wheel, and a second driven wheel. The second driving wheel and the second driven wheel are rotatably mounted on a bracket. The second driving wheel is connected to a transmission gear set. The second belt passes around the second driving wheel and the second driven wheel and is arranged perpendicular to the horizontal plane.

5. The feeding and discharging mechanism of the electrolytic capacitor processing equipment according to claim 1, characterized in that, The temporary storage mechanism includes a first plate, a second plate, and a connecting plate. One end of the connecting plate is connected to a clamping belt conveyor mechanism, and the other end of the connecting plate is connected to a vertical belt conveyor mechanism. Both the first plate and the second plate are connected to the connecting plate, and the temporary storage channel is located between the first plate and the second plate.

6. The feeding and discharging mechanism of the electrolytic capacitor processing equipment according to claim 1, characterized in that, The pushing mechanism includes a second motor, a lead screw and nut device, a connecting frame, a lifting cylinder, and a push block. The second motor is connected to the lead screw and nut device, the connecting frame is connected to the lead screw and nut device, and the lifting cylinder is mounted on the connecting frame and connected to the push block.

7. The feeding and discharging mechanism of the electrolytic capacitor processing equipment according to claim 4, characterized in that, The pushing mechanism includes a guide block, which is slidably fitted onto the pusher block, and the guide block is connected to the connecting frame.

8. The feeding and discharging mechanism of the electrolytic capacitor processing equipment according to claim 1, characterized in that, The vertical belt conveyor mechanism includes a third belt, a third driving wheel, a third driven wheel, a base, and a third motor. The third driving wheel and the third driven wheel are rotatably mounted on the base. The third driving wheel is connected to the third motor. The third belt passes around the third driving wheel and the third driven wheel. The third belt is set perpendicular to the horizontal plane. The partition is connected to the third belt. The base can be configured as the bottom of a receiving cavity. The base has a notch located below a receiving cavity.

Images