Efficient nut disc distributing mechanism

Abstract

The utility model discloses an efficient nut disc dividing mechanism which comprises a disc dividing mechanism body, a full disc station, an empty disc station and a positioning station, the disc dividing mechanism body is fixedly arranged on the full disc station, the disc dividing mechanism body comprises a disc inserting air cylinder, a lifting air cylinder and a first jacking air cylinder, the disc inserting air cylinder is fixedly arranged on the top of the lifting air cylinder, and the first jacking air cylinder is fixedly arranged on the top of the lifting air cylinder. The first jacking air cylinder is arranged in the middle of the full tray station, material tray positioning air cylinders are fixedly arranged on the side corners and the front side of the positioning station, and a material tray conveying belt is arranged below the positioning station. Through cooperative work of the tray inserting air cylinder, the lifting air cylinder and the first upward jacking air cylinder of the tray distributing mechanism, efficient and accurate tray distributing of the material trays on the full tray station is achieved, the design not only improves the working efficiency, but also ensures the stability and safety of the material trays in the tray distributing process, and the tray distributing mechanism is suitable for large-scale popularization and application. And material tray damage or product scattering caused by improper operation is avoided.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing equipment technology, specifically to a high-efficiency nut splitting mechanism. Background Technology

[0002] In modern, highly efficient automated production lines, the precise and rapid positioning of small parts such as nuts is a key step in ensuring production efficiency and product quality.

[0003] Some existing equipment on the market suffers from inefficiency during the disc-splitting process. This is due to an unreasonable design of the disc-splitting mechanism, resulting in uncoordinated cylinder movements or overly cumbersome disc-splitting actions. It may even require additional space and manpower for organizing and storing empty discs, thus impacting overall production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency nut splitting mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency nut splitting mechanism, comprising a splitting mechanism, a full-disc station, an empty-disc station, and a positioning station. The splitting mechanism is fixedly installed on the full-disc station. The splitting mechanism includes a disc insertion cylinder, a lifting cylinder, and a first upper-lifting cylinder. The disc insertion cylinder is fixedly installed on the top of the lifting cylinder. The first upper-lifting cylinder is located in the middle of the full-disc station. The positioning station has disc positioning cylinders fixedly installed on its side corners and front side.

[0006] A material tray conveyor belt is installed below the positioning station.

[0007] Each of the four corners of the empty tray workstation is fixedly equipped with a tray closing limiter.

[0008] A second upper cylinder is fixedly installed at both ends of the bottom of the empty plate station.

[0009] Compared with the prior art, the beneficial effects of this utility model are:

[0010] I. High-efficiency tray separation and positioning capability: Through the coordinated operation of the tray insertion cylinder, lifting cylinder, and first upper lifting cylinder of the tray separation mechanism, efficient and accurate tray separation of full-load workstations is achieved. This design not only improves work efficiency but also ensures the stability and safety of the trays during the tray separation process, avoiding tray damage or product spillage due to improper operation.

[0011] II. Precise tray positioning system: Tray positioning cylinders are fixedly installed on the side corners and front of the positioning station. This design ensures that the tray is accurately positioned during the conveying process, providing stable support and accurate positioning benchmark for subsequent product handling, thereby improving the operation accuracy and efficiency of the entire production line.

[0012] III. Smooth Tray Conveying Process: The tray conveyor belt system enables smooth transport of trays between different workstations, reducing the tediousness and time consumption of manual handling, and also lowering the risk of errors and accidents caused by human factors. This automated conveying method improves the continuity and stability of the production line.

[0013] IV. Flexible Empty Tray Handling Mechanism: The empty tray station is designed with efficient recycling and reuse of empty trays in mind. By using a tray-receiving limiter to restrict the empty tray and a second upper-lifting cylinder to lift and retract it, rapid and accurate recycling of empty trays is achieved. This design not only saves space but also improves the utilization rate of empty trays and reduces production costs. Attached Figure Description

[0014] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0015] Figure 2 for Figure 1 A magnified view of a portion of point A in the middle.

[0016] In the diagram: 1. Dispensing mechanism; 2. Full tray station; 3. Empty tray station; 4. Positioning station; 5. Tray closing limiter; 6. Tray positioning cylinder; 7. Tray conveyor belt; 8. Second upper lifting cylinder; 11. Tray insertion cylinder; 12. Lifting cylinder; 13. First upper lifting cylinder. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-2This utility model provides a technical solution: a high-efficiency nut splitting mechanism, including a splitting mechanism 1, a full-disc station 2, an empty-disc station 3, and a positioning station 4. The splitting mechanism 1 is fixedly installed on the full-disc station 2. The splitting mechanism 1 includes a disc insertion cylinder 11, a lifting cylinder 12, and a first upper-lifting cylinder 13. The disc insertion cylinder 11 is fixedly installed on the top of the lifting cylinder 12. The first upper-lifting cylinder 13 is located in the middle position of the full-disc station 2. The side corners and front side of the positioning station 4 are all fixedly provided with material tray positioning cylinders 6.

[0019] A material tray conveyor belt 7 is installed below the positioning station 4.

[0020] Empty tray station 3 is equipped with tray closing limiters 5 at each of the four corners.

[0021] The bottom of the empty plate station 3 is fixedly equipped with a second upper cylinder 8 at both ends.

[0022] Action flow:

[0023] 101. The tray-dividing mechanism 1 divides the full-load tray of station 2 into trays;

[0024] 102. The material tray conveyor belt 7 transports the material tray to the positioning station 4, and the material tray positioning cylinder 6 is activated to position the material tray;

[0025] 103. After the products at positioning station 4 are removed, the material tray conveyor belt 7 will return the empty tray to empty tray station 3.

[0026] 104. Empty disk station 3 will close the empty disk at the top;

[0027] Plate splitting procedure:

[0028] Initial state: the upper cylinder retracts, the lifting cylinder 12 extends, and the inserting cylinder 11 extends;

[0029] The upper cylinder pushes out the material tray, the lifting cylinder 12 retracts and descends, and the inserting cylinder 11 retracts and places the material tray on the upper cylinder.

[0030] Lifting cylinder 12 extends and rises, inserting cylinder 11 extends to support the upper plate, and then the top cylinder retracts to lower the material plate and place it on the material plate conveyor belt 7.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency nut splitting mechanism, comprising a splitting mechanism (1), a full disc station (2), an empty disc station (3), and a positioning station (4), characterized in that: The tray-separating mechanism (1) is fixedly installed on the full tray station (2). The tray-separating mechanism (1) includes a tray-inserting cylinder (11), a lifting cylinder (12), and a first upper-lifting cylinder (13). The tray-inserting cylinder (11) is fixedly installed on the top of the lifting cylinder (12). The first upper-lifting cylinder (13) is installed in the middle of the full tray station (2). The side corners and front of the positioning station (4) are all fixedly equipped with tray positioning cylinders (6).

2. The high-efficiency nut splitting mechanism according to claim 1, characterized in that: A material tray conveyor belt (7) is provided below the positioning station (4).

3. The high-efficiency nut splitting mechanism according to claim 1, characterized in that: The empty tray station (3) is fixedly equipped with tray closing limiters (5) at the four corners.

4. The high-efficiency nut splitting mechanism according to claim 1, characterized in that: The empty plate station (3) has a second upper cylinder (8) fixedly installed at both ends of the bottom.

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